RADIATOR GRILLE PANEL
REMOVAL
(1) Remove the front crossmember cover.
(2) Remove the screws and washers, and separate
the radiator and shroud from the grille panel (Fig.
3).
Fig. 1 Grille Applique, Headlamp Bezel and Grille Panel
Fig. 2 Front Lamps
Fig. 3 Radiator and Shroud
JBODY COMPONENTSÐXJ VEHICLES 23 - 135
(3) If equipped, remove the retaining bolts and sepa-
rate the A/C condenser from the grille panel (Fig. 4).
(4) Remove the retaining screws and the P/S fluid
reservoir from the grille panel (Fig. 5).
(5) Remove the retaining screws and the air intake
adapters from the grille panel (Fig. 6).(6) Remove the bolts and washers that attach the
grille panel to the fenders (Fig. 7).
(7) Remove the bolts, washers and spacers that at-
tach the grille panel to the front crossmember (Fig.
8).
(8) Remove the nuts that attach the radiator sup-
port rods to the front brackets (Fig. 9). Remove the
rods from the brackets.
(9) Tilt the grille panel forward and disconnect the
head lamp, turn signal and marker lamp wire har-
ness connectors.
(10) For vehicles equipped with A/C, discharge the
A/C system. Disconnect the high pressure hose at the
sight glass connection and at the compressor. Cap
the hose and fittings to prevent foreign material en-
try. If necessary, refer to Group 24ÐHeating And
Air Conditioning.
(11) Remove the grille panel from the vehicle (Fig.
8).
(12) If a replacement radiator grille panel will be
installed, remove the grille applique (Fig. 8) and
transfer the lamps, the headlamp buckets and the re-
taining brackets.
INSTALLATION
(1) Position the grille panel on the vehicle.
(2) Connect the marker, park and headlamp wire
harness connectors.
(3) Connect the radiator support rods with the re-
taining brackets (Fig. 9).
Fig. 4 Radiator and Shroud
Fig. 5 P/S Fluid Reservoir
Fig. 6 Air Intake and Radiator Baffle Adapters
Fig. 7 Grille Panel Front Bolt
23 - 136 BODY COMPONENTSÐXJ VEHICLESJ
area and re-align stripe/decal with panel character
line.Do not lift the tape stripe/decal if only a
few air bubbles exist.
(10) Where applicable, allow 12 mm (1/2 in) extra
tape stripe/decal to extend beyond the edges to be
folded over.
(11) Fold the excess tape stripe/decal back onto in-
side flange area.Use care to avoid trapping air
under the tape stripe/decal.Where necessary,
trim excess tape stripe/decal.
(12) Inspect tape installation with reflected light to
detect any defects that could have developed during
the installation.
(13) Remove all air and moisture bubbles from the
tape stripe/decal with a needle or pin.
(14) Install any removed components and clean the
vehicle as necessary.
EXTERIOR NAMEPLATES (ADHESIVE-BACKED)
All of the YJ exterior nameplates (Fig. 75) are at-
tached to the vehicle panels with adhesive.
REMOVAL/INSTALLATION
(1) Carefully pry the nameplate (Fig. 75) from the
body outer panel.
(2) Clean the panel surface.
(3) Position the replacement nameplate (Fig. 75)
on the panel and apply inward force to seat it.
FUEL FILLER PROTECTOR/NOZZLE
REMOVAL
(1) Either remove it or support the license plate
bracket away from the fuel filler protector and nozzle
(Fig. 76).
(2) Remove the cap from the nozzle (Fig. 76).
(3) Loosen the clamps at the nozzle and separate
the hoses from the nozzle (Fig. 76).
(4) Remove the screws that attach the protector to
the body panel (Fig. 76).(5) Remove the protector and nozzle from the open-
ing in the body (Fig. 76).
(6) Remove the screws and separate the nozzle
from the protector (Fig. 76).
INSTALLATION
(1) Position the fuel filler nozzle on the protector
and install screws (Fig. 76). Tighten the screws to 2
Nzm (20 in-lbs) torque.
(2) Position the protector and the nozzle in body
panel opening, and install (Fig. 76). Tighten the
screws to 3 Nzm (25 in-lbs) torque.
(3) Attach the hoses to the tubes and tighten the
clamp screws to 3 Nzm (30 in-lbs) torque (Fig. 76).
(4) Install the cap on the nozzle (Fig. 76).
(5) If removed, install the license plate bracket.
HALF METAL DOOR MIRROR (EXTERNAL)
REMOVAL
(1) Remove the mirror base attaching screws from
the door hinge (Fig. 78).
Fig. 76 Fuel Filler Cap, Protector, Nozzle and Hoses
Fig. 78 Half Metal Door Mirror
Fig. 75 YJ Nameplate Decals
23 - 158 BODY COMPONENTSÐXJ VEHICLESJ
INSTALLATION
(1) When installing a replacement temperature
control thermostat, insert the capillary tube into the
evaporator coil a minimum of 50 mm (2 inch) (Fig.
7).
CAUTION: Handle the tube with care to avoid bends
or kinks that could cause the thermostat to mal-
function.
(2) Assemble the housing and install the attaching
screws. DO NOT over tighten the attaching screws.
(3) Install the evaporator housing.
A/C CONDENSER
REMOVAL
WARNING: DO NOT LOOSEN THE RADIATOR
DRAIN COCK WHEN THE COOLING SYSTEM IS
HOT AND PRESSURIZED. HOT COOLANT CAN
CAUSE SERIOUS BURNS.
(1) Discharge the system slowly to prevent loss of
compressor oil.
(2) Drain the radiator. Drain the coolant into a
clean container.
(3) Remove the fan shroud and radiator.
(4) Disconnect the pressure pipe fitting from the
condenser.
(5) Remove the condenser attaching screws and tilt
the bottom of the condenser toward the engine.Plug
all the condenser openings to prevent entry of
dirt or moisture.
(6) Working from under the vehicle, disconnect the
receiver-drier to-evaporator hose fitting from the re-
ceiver-drier.
(7) Remove the condenser and receiver-drier as an
assembly.
(8) Remove the receiver-drier from the condenser,
if necessary.
INSTALLATION
(1) If the condenser is replaced, add 30 ml (1 fluid
oz.) of refrigerant oil to the system.(2) Attach the receiver-drier to the condenser.
(3) Place the condenser in position and connect the
hose fitting to the receiver-drier.
(4) Install the condenser attaching screws.
(5) Connect the condenser pressure pipe fitting.
(6) Install the radiator and fan shroud.
(7) Fill the cooling system.
(8) Evacuate, charge and leak test the air condi-
tioning system.
RECEIVER-DRIER REPLACEMENT
REMOVAL
(1) Discharge the system slowly to prevent loss of
compressor oil.
(2) Disconnect the evaporator and condenser hose
fittings from the receiver-drier.
(3) Remove the receiver-drier attaching screws. Re-
move the receiver-drier.
INSTALLATION
(1) Position the receiver-drier in place. Install and
tighten the receiver-drier attaching screws.
(2) Connect the evaporator and condenser hose fit-
tings to the receiver-drier.
(3) Charge the system.
(4) Preform the leak test on the system.
EVAPORATOR AND HOUSING
REMOVAL
(1) Discharge the system.Discharge the system
slowly to prevent loss of compressor oil.
(2) Disconnect the inlet (suction) hose.
(3) Disconnect the receiver-drier-to-evaporator
hoses.
(4) Remove the hose clamps and dash grommet re-
taining screws.
(5) Remove the evaporator housing-to-instrument
panel attaching screws and the housing mounting
bracket screw (Fig. 8).
Fig. 7 Temperature Control Thermostat
Fig. 8 Evaporator Housing
24 - 42 HEATING AND AIR CONDITIONINGJ
(6) Lower the evaporator housing and pull the
hoses and hose grommet through the dash opening.
The blower motor, blower motor housing, evapora-
tor core, control switches and expansion valve can all
be serviced after removing the evaporator housing
(Fig. 9).
INSTALLATION
(1) If the evaporator is replaced, add 30 ml (1 fluid
oz.) of refrigerant oil to the system.
(2) Push the hoses through the grommet openings
and install the hose grommet by pushing it toward
the engine compartment.
(3) Install the hose grommet attaching screws.
(4) Raise the evaporator housing. Install the evap-
orator housing-to- instrument panel attaching screws
and the evaporator housing mounting bracket screw.
(5) Install the hose clamps.
(6) Connect the receiver-drier hoses.
(7) Connect the inlet (suction) hose.
(8) Evacuate, charge and leak test the system.
EXPANSION (H) VALVE
REMOVAL
(1) Discharge the system slowly to prevent loss of
compressor oil.
(2) Remove the evaporator housing.
(3) Remove the insulation wrapped around the suc-
tion hose fitting, expansion valve and evaporator
tubing.(4) Mark the capillary tube location on the evapo-
rator tubing.
(5) Disconnect the inlet and outlet hose fittings,
and remove the capillary tube clamp.
(6) Disconnect and remove the expansion valve.
INSTALLATION
(1) Clean the evaporator tubing to provide a posi-
tive metal-to-metal contact for the replacement ex-
pansion valve capillary tube.
(2) Install the replacement expansion valve.
(3) Clamp the capillary tube at the marked loca-
tion on the evaporator tubing.
(4) Connect the inlet and outlet hose fittings.The
capillary tube must be securely clamped and
have positive metal-to-metal contact with the
evaporator tubing.
(5) Wrap the expansion valve, inlet hose fitting
and capillary tube with insulation.
(6) Install the evaporator housing.
(7) Evacuate, charge and leak test the system.
A/C BLOWER MOTOR
It is not necessary to discharge the system to ser-
vice the blower motor. The evaporator housing need
only be lowered for access to the blower motor at-
taching screws.
JHEATING AND AIR CONDITIONING 24 - 43
COMPONENT REMOVAL/INSTALLATION
INDEX
page page
Air Cleaner Housing....................... 8
Air Filter................................ 9
Coolant Temperature Sensor................. 9
EVAP Canister........................... 9Fuel Tank Filler Tube Cap.................. 9
Oxygen (O2S) Sensor...................... 9
Powertrain Control Module (PCM)............. 9
Pressure Relief/Rollover Valve................ 9
AIR CLEANER HOUSING
REMOVAL
(1) Unlock clean air hose clamp (Figs. 3 or 4) at
air cleaner cover. To unlock the clamp, attach adjust-
able pliers to clamp and rotate pliers as shown in fig-
ure 3. Remove clean air hose at cover.
(2) Disconnect vacuum lines at air cleaner hous-
ing.
(3) YJ Models: Release the three over-center type
clamps securing the housing to the housing bracket.
XJ Models: Remove the housing cover and remove
air filter. Remove two bolts and one nut.
(4) Release the air cleaner housing from the ambi-
ent air inlet and remove housing from vehicle.
INSTALLATION
(1) Position air cleaner housing to body and ambi-
ent air inlet.
(2) YJ Models: Lock the three over-center type
clamps securing the housing to the housing bracket.
XJ Models: Install two bolts and one nut to housing.Fig. 3 Air CleanerÐXJ ModelsÐTypical
Fig. 4 Air CleanerÐYJ ModelsÐTypical
Fig. 5 Clamp Removal
25 - 8 EMISSION CONTROL SYSTEMSJ
CARPET/FLOOR MATS.................23-198
CARPET/MATÐXJ VEHICLES, FRONT.....23-129
CARPET/MATÐXJ VEHICLES, REAR......23-130
CARPETS AND FLOOR MATS............23-129
CARRIER, EXTERNAL SPARE/WHEEL
TIRE..............................23-172
CASE ASSEMBLY, TRANSFER......21-282,21-306
CASE CLEANING AND INSPECTION,
TRANSMISSION.....................21-118
CASE COVER OIL SEAL REPLACEMENT,
TIMING.........................9-26,9-67
CASE COVER, TIMING...............9-27,9-67
CASE DISASSEMBLY AND OVERHAUL,
TRANSFER...................21-277,21-297
CASE FILL LEVEL, TRANSFER...........21-294
CASE IDENTIFICATION, ENGINE AND
TRANSMISSION/TRANSFER..........INTRO.-3
CASE IDENTIFICATION, TRANSFER . 21-273,21-293
CASE INSTALLATION, TRANSFER . . . 21-276,21-296
CASE, LEGEND FOR NP231 TRANSFER....21-292
CASE, LEGEND FOR NP242 TRANSFER....21-319
CASE LUBRICANT, TRANSFER.....21-273,21-294
CASE, NP231 TRANSFER.........21-272,21-291
CASE, NP242 TRANSFER...............21-293
CASE OVERHAUL, FIRST-REVERSE
BRAKE PISTON AND TRANSMISSION....21-237
CASE REMOVAL, TRANSFER......21-276,21-296
CASE SPECIFICATIONS, TRANSMISSION/
TRANSFER.........................21-320
CASE, TRANSFER.......................0-25
CATALYTIC CONVERTER..............11-1,11-5
CATALYTIC CONVERTER/MUFFLER/
TAILPIPE SUPPORT BRACKETS.........23-85
CAUSES, CLUTCH PROBLEM...............6-3
CENTER HIGH MOUNTED STOP LAMP
(CHMSL)ÐXJ.......................8L-10
CENTER HIGH MOUNTED STOP LAMP
(CHMSL)ÐYJ.......................8L-11
CERTIFICATION LABEL, VEHICLE SAFETY . INTRO.-1
CHAIN AND SPROCKETS, TIMING......9-28,9-68
CHANGE AND FILTER REPLACEMENT,
ENGINE OIL..........................0-15
CHANGE, LUBRICANT; FRONT
SUSPENSION AND AXLE................2-22
CHANGE, LUBRICANT; REAR SUSPENSION
AND AXLES......................3-13,3-30
CHARGE RATE.........................8A-6
CHARGE, SYSTEM......................24-5
CHARGING, BATTERY....................8A-5
CHARGING TIME TABLE, BATTERY.........8A-5
CHASSIS AND BODY COMPONENTS........0-30
CHASSIS COMPONENT AND WHEEL
BEARING LUBRICANTS.................0-30
CHECK BALL DIMENSIONS, AW-4 VALVE
BODY.............................21-328
CHECK ENGINE LAMP FOR DIAGNOSTIC
TROUBLE CODES, INDICATOR..........8A-19
CHECK ENGINE, MALFUNCTION
INDICATOR LAMP; INSTRUMENT PANEL
AND GAUGESÐXJ................8E-2,8E-4
CHECK ENGINE, MALFUNCTION
INDICATOR LAMP; INSTRUMENT PANEL
AND GAUGESÐYJ...................8E-16
CHECK, PRELIMINARY BRAKE..............5-7
CHECK (ROAD TEST), OPERATIONAL.......8H-7
CHECK VALVE REPLACEMENT............19-33
CHECK VALVE TEST, POWER BOOSTER......5-11
CHECK WITH BATTERY INDICATOR
(BASE CLUSTER ONLY), OPERATIONAL . . . 8A-14
CHECK WITH VOLTMETER, OPERATIONAL . . . 8A-15
CHECKING FLUID LEVEL AND
CONDITION...................21-96,21-173
CHECKING FOR DIAGNOSTIC TROUBLE
CODE...............................8H-5
CHECKS FIRST, SYMPTOM AND ACTIONÐ
SEE PRELIMINARY.....................7-6
CHECKS, PRELIMINARY...................7-5
CHIP PROTECTION, STONE.............23-201
CHMSLÐXJ, CENTER HIGH MOUNTED
STOP LAMP.........................8L-10
CHMSLÐYJ, CENTER HIGH MOUNTED
STOP LAMP
.........................8L-11
CIRCUIT DIAGNOSIS, IGNITION
SECONDARY
........................8D-12
CIRCUIT IDENTIFICATION
................8W-2
CIRCUIT, PRINTED
.....................8E-22CIRCUIT REMOVAL, PRINTED............8E-24
CIRCUIT REPLACEMENT, PRINTED........8E-19
CIRCUIT REPLACEMENTÐINSTRUMENT
CLUSTER REMOVED, PRINTED...........8E-6
CIRCUIT SENSEÐPCM INPUT, IGNITION....14-21
CIRCUIT TESTS - (VOLTAGE DROP
METHOD), STARTER FEED..............8A-9
CIRCUIT TESTS, STARTER CONTROL......8A-11
CIRCUIT VOLTAGE, BATTERY OPEN.........8A-4
CIRCUIT VOLTAGE TEST, BATTERY OPEN....8A-3
CIRCUITS, ABS SYSTEM WIRING AND
ELECTRICAL..........................5-4
CLAMPS, FUEL TUBES/LINES/HOSES . . 14-9,14-56
CLASSIFICATION OF LUBRICANTS...........0-2
CLASSIFICATIONS AND RATINGS,
BATTERY............................8A-8
CLASSIFICATIONS AND RATINGSÐ
LEFT HAND DRIVE, BATTERY...........8B-10
CLASSIFICATIONS AND RATINGSÐ
RIGHT HAND DRIVE, BATTERY..........8B-10
CLEAN BRAKE FLUID, IMPORTANCE OF.....5-48
CLEANER, AIR.........................25-7
CLEANER FILTER ELEMENT, ENGINE AIR....0-16
CLEANER HOUSING, AIR; EMISSION
CONTROL SYSTEMS...................25-8
CLEANER HOUSING, AIR; FUEL SYSTEM....14-54
CLEANING AND INSPECTION . 21-13,21-204,21-305
CLEANING AND INSPECTION, CALIPER......5-28
CLEANING AND INSPECTION, GEAR.......19-40
CLEANING AND INSPECTION,
TRANSMISSION CASE................21-118
CLEANING OF TIRES....................22-2
CLEANING/INSPECTION; FRONT
SUSPENSION AND AXLE................2-35
CLEANING/INSPECTION; REAR
SUSPENSION AND AXLES...............3-18
CLEANING/REVERSE FLUSHING,
COOLING SYSTEM....................7-17
CLEARANCE, AW-4 BUSHING AND
PISTON...........................21-326
CLIMATE CONTROL SYSTEMÐXJ VEHICLES . 24-22
CLIMATE CONTROL SYSTEMÐYJ VEHICLES . 24-37
CLIP, FUEL AND BRAKE FLUID TUBE
RETAINER; BODY COMPONENTSÐXJ
VEHICLES..........................23-86
CLIP, FUEL AND BRAKE FLUID TUBE
RETAINER; FRAME AND BUMPERS.......13-16
CLUSTER AND GAUGE HOUSINGS,
INSTRUMENT......................23-190
CLUSTER BEZEL, INSTRUMENT.....23-91,23-191
CLUSTER BULB REPLACEMENT,
INSTRUMENT.......................8E-19
CLUSTER DIAGNOSIS, INSTRUMENT;
INSTRUMENT PANEL AND
GAUGESÐXJ.........................8E-3
CLUSTER DIAGNOSIS, INSTRUMENT;
INSTRUMENT PANEL AND GAUGESÐYJ . . 8E-14
CLUSTER GAUGES, INSTRUMENT;
INSTRUMENT PANEL AND GAUGESÐXJ . . 8E-13
CLUSTER GAUGES, INSTRUMENT;
INSTRUMENT PANEL AND GAUGESÐYJ . . 8E-27
CLUSTER GENERAL INFORMATION,
INSTRUMENT; INSTRUMENT PANEL AND
GAUGESÐXJ.........................8E-1
CLUSTER GENERAL INFORMATION,
INSTRUMENT; INSTRUMENT PANEL
AND GAUGESÐYJ...................8E-14
CLUSTER, HIGH LINE...................8E-12
CLUSTER, INSTRUMENT................8E-15
CLUSTER, LOW LINE...................8E-11
CLUSTER REMOVED, GAUGE
REPLACEMENTÐINSTRUMENT..........8E-5
CLUSTER REMOVED, GEAR SELECTOR
INDICATOR REPLACEMENTÐ
INSTRUMENT........................8E-6
CLUSTER REMOVED, PRINTED CIRCUIT
REPLACEMENTÐINSTRUMENT..........8E-6
CLUSTER REMOVED, SPEEDOMETER
REPLACEMENTÐINSTRUMENT..........8E-5
CLUSTER REMOVED, TACHOMETER
REPLACEMENTÐINSTRUMENT
..........8E-5
CLUSTER REPLACEMENT, GAUGE
.........8E-24
CLUSTER REPLACEMENT, INSTRUMENT;
INSTRUMENT PANEL AND GAUGESÐXJ
. . . 8E-5
CLUSTER REPLACEMENT, INSTRUMENT;
INSTRUMENT PANEL AND GAUGESÐYJ
. . 8E-17CLUSTER SERVICE PROCEDURES,
INSTRUMENT; INSTRUMENT PANEL AND
GAUGESÐXJ.........................8E-5
CLUSTER SERVICE PROCEDURES,
INSTRUMENT; INSTRUMENT PANEL AND
GAUGESÐYJ........................8E-17
CLUSTER/SWITCH/LIGHTER/RADIO/HEVAC,
INSTRUMENT.......................23-91
CLUSTERS, INSTRUMENT...............8E-10
CLUTCH AND BRAKE PACK
REQUIREMENTS, AW-4...............21-328
CLUTCH AND OUTPUT SHAFT
OVERHAUL, NO. 2 ONE-WAY..........21-234
CLUTCH COMPONENT LUBRICATION.........6-1
CLUTCH COMPONENTS
...................6-1
CLUTCH COVER AND DISC INSTALLATION
....6-10
CLUTCH COVER AND DISC REMOVAL
.......6-10
CLUTCH DIAGNOSIS
.....................6-3
CLUTCH DISC AND PLATE THICKNESS,
AW-4
.............................21-325
CLUTCH FLUID LEVEL
...................6-14
CLUTCH HOUSING REPLACEMENT
.........6-11
CLUTCH, HYDRAULIC
....................0-22
CLUTCH HYDRAULIC LINKAGE
INSTALLATION
........................6-12
CLUTCH HYDRAULIC LINKAGE REMOVAL
....6-11
CLUTCH INSPECTION, TORQUE
CONVERTER STATOR
................21-189
CLUTCH LINKAGE FLUID
..................6-1
CLUTCH, MAGNETIC
....................24-18
CLUTCH OPERATION
.....................6-2
CLUTCH OVERHAUL, DIRECT
............21-219
CLUTCH OVERHAUL, FORWARD
.........21-223
CLUTCH OVERHAUL, FRONT
............21-125
CLUTCH OVERHAUL, OVERDRIVE
PLANETARY GEAR
...................21-209
CLUTCH OVERHAUL, REAR
.............21-128
CLUTCH OVERHAUL, SUN GEAR AND
NO. 1ONE-WAY
.....................21-229
CLUTCH PEDAL INSTALLATION
............6-15
CLUTCH PEDAL REMOVAL
................6-15
CLUTCH PROBLEM CAUSES
...............6-3
CLUTCH RELAY, AIR CONDITIONING
.......14-54
CLUTCH RELAYÐPCM OUTPUT, AIR
CONDITIONING
......................14-24
CLUTCH RELAYÐPCM OUTPUT, TORQUE
CONVERTER
........................14-27
CLUTCH RELAY TEST, TORQUE
CONVERTER
........................14-45
CLUTCH RELAY, TORQUE CONVERTER
.....14-60
CLUTCH SAFETY PRECAUTIONS
...........6-10
CLUTCH SERVICE
.......................6-10
CLUTCHÐLOW-REVERSE DRUMÐREAR
SUPPORT OVERHAUL, OVERRUNNING
. . . 21-118
COAT, BASE/COLOR
...................23-201
CODE, CHECKING FOR DIAGNOSTIC
TROUBLE
...........................8H-5
CODE DECODING, VEHICLE
...........INTRO.-3
CODE (DTC), DIAGNOSTIC TROUBLE
.......14-51
CODE (DTC), GENERATOR DIAGNOSTIC
TROUBLE
...........................8A-19
CODE IDENTIFICATION, WIRE
.............8W-2
CODE LETTERS, JEEP BODY
...............5-2
CODE PLATE, VEHICLE
...............INTRO.-2
CODES AND DIMENSIONS,
DESIGNATIONS, LABELS/PLATES,
.....INTRO.-1
CODES, INDICATOR (CHECK ENGINE)
LAMP FOR DIAGNOSTIC TROUBLE
.......8A-19
CODES, VEHICLE DESIGNATION
........INTRO.-1
CODES, XJ EXTERIOR PAINT
............23-205
CODES, XJ INTERIOR PAINT
............23-205
CODES, YJ EXTERIOR PAINT
............23-206
CODES, YJ INTERIOR PAINT
............23-206
COIL, EVAPORATOR
....................24-34
COIL, IGNITION; FUEL SYSTEM
...........14-57
COIL, IGNITION; IGNITION SYSTEMS
. 8D-4,8D-11,
8D-26
COILÐPCM OUTPUT, IGNITION
...........14-26
COIL RESISTANCE, IGNITION
............8D-11
COIL SPRING
..........................2-13
4 INDEXJ
Description Group-Page Description Group-Page Description Group-Page
CRANKSHAFT POSITION SENSORÐPCM
INPUT.............................14-20
CRANKSHAFT POSITION SENSOR TEST;
FUEL SYSTEM.......................14-44
CRANKSHAFT POSITION SENSOR TEST;
IGNITION SYSTEMS...................8D-9
CROSSMEMBER COVER, FRAME..........13-14
CROSSMEMBER, RADIATOR SUPPORT......23-5
CUSHION AND COVER, BUCKET SEAT......23-98
CUSHION COVERÐXJ VEHICLES, REAR
SEAT .............................23-107
CUSHION, ENGINE FRONT SUPPORT.......13-15
CUSHION RECONDITIONINGÐXJ
VEHICLES, REAR SEAT...............23-108
CUSHIONÐXJ VEHICLES, REAR SEAT.....23-107
CYLINDER BLOCK..................9-45,9-85
CYLINDER BORES, HONING................9-2
CYLINDER COMBUSTION PRESSURE
LEAKAGE TEST DIAGNOSIS...........9-5,9-6
CYLINDER DISPOSAL, LIFTGATE
SUPPORT ROD......................23-70
CYLINDER, DOOR KEY LOCK.............23-54
CYLINDER ENGINE, VACUUM ROUTING
SCHEMATICÐ2.5L 4...................25-2
CYLINDER ENGINE, VACUUM ROUTING
SCHEMATICÐ4.0L 6...................25-3
CYLINDER, FULL-METAL DOOR KEY
LOCK.............................23-178
CYLINDER HEAD COVER, ENGINE......9-18,9-59
CYLINDER HEAD, ENGINE............9-19,9-60
CYLINDER HEAD GASKET FAILURE
DIAGNOSIS, ENGINE....................9-5
CYLINDER INSTALLATION, MASTER....5-20,5-50
CYLINDER INSTALLATION, WHEEL.........5-37
CYLINDER, LIFTGATE SUPPORT ROD......23-69
CYLINDER, MASTER.....................5-40
CYLINDER OVERHAUL, WHEEL............5-36
CYLINDER OVERHAUL, MASTER...........5-20
CYLINDER REMOVAL, MASTER........5-20,5-50
CYLINDER REMOVAL, WHEEL.............5-36
CYLINDER REPLACEMENT, LIFTGATE
LOCK...............................8P-7
CYLINDER, STANDARD MASTER...........5-20
CYLINDER, TAILGATE LOCK.............23-160
CYLINDER/POWER BOOSTER TEST,
MASTER............................5-11
CYLINDER/STRIKER, LIFTGATE LATCH/
KEY LOCK..........................23-68
CYLINDERS, KEY LOCK............23-2,23-132
D RANGE FIRST GEAR, HYDRAULIC
FLOW IN...........................21-87
D RANGE SECOND GEAR, HYDRAULIC
FLOW IN...........................21-88
D RANGE THIRD GEAR, HYDRAULIC
FLOW IN...........................21-89
DAMAGE TORQUE, COLLISION............13-1
DAMAGED OR WORN THREADS, REPAIR.....9-4
DAMPENER, STEERING............19-15,19-18
DAMPER, ENGINE......................9-13
DAMPER, VIBRATION................9-26,9-67
DASH PANEL INSULATION PANEL.........23-95
DASH PANEL INSULATOR PANEL.........23-11
DATA LINK CONNECTORÐPCM INPUT.....14-20
DATA LINK CONNECTORÐPCM OUTPUT....14-24
DATA, VEHICLE DIMENSION . . . INTRO.-3,INTRO.-4
DATA, VEHICLE LOAD................INTRO.-3
DATA, XJ VEHICLE LOAD.............INTRO.-5
DATA, YJ-VEHICLE LOAD.............INTRO.-6
DAYTIME RUNNING LIGHTS (CANADA
ONLY) .............................8L-16
DECODING, VEHICLE CODE...........INTRO.-3
DECODING, VEHICLE IDENTIFICATION
NUMBER (VIN)....................INTRO.-2
DEFLECTOR, COWL WEATHERSTRIP
SEAL/CROSSMEMBER AIR.............23-10
DEFOGGER GRID REPAIR, REAR
WINDOW............................8N-2
DEFOGGER GRID TEST, REAR
WINDOW............................8N-1
DEFOGGER, REAR WINDOW..............8A-1
DEFOGGER RELAY, REAR
................8N-4
DEFOGGER SWITCH REPLACEMENT,
REAR WINDOW
.......................8N-4
DEFOGGER/FOG LAMP/REAR WIPER
SWITCHES, REAR
....................8E-21
DEFROSTER DUCT REPLACEMENT
........24-29DEFROSTER NOZZLE AND DUCT..........24-40
DELAY FUNCTION TROUBLE
DIAGNOSISÐXJ VEHICLES, HEADLAMP . . . 8L-16
DELAY MODULE REPLACEMENTÐXJ
VEHICLES, HEADLAMP................8L-16
DELAY MODULEÐXJ VEHICLES,
SENTINEL HEADLAMP.................8L-15
DELIVERY SYSTEM, FUEL................14-2
DEPTH INFORMATION, PINION GEAR;
FRONT SUSPENSION AND AXLE..........2-37
DEPTH INFORMATION, PINION GEAR;
REAR SUSPENSION AND AXLES..........3-19
DEPTH VARIANCE, PINION GEAR; FRONT
SUSPENSION AND AXLE................2-38
DEPTH VARIANCE, PINION GEAR; REAR
SUSPENSION AND AXLES...........3-20,3-38
DESCRIPTION (AIR CONDITIONING).......24-41
DESCRIPTION; AUDIO SYSTEMS...........8F-1
DESCRIPTION (HEATING)................24-37
DESCRIPTION; HEATING AND AIR
CONDITIONING.................24-17,24-22
DESCRIPTION; OVERHEAD CONSOLE.......8C-1
DESCRIPTION; POWER DOOR LOCKS.......8P-1
DESCRIPTION; POWER WINDOWS.........8S-1
DESCRIPTION; TRANSMISSION AND
TRANSFER CASE....................21-156
DESCRIPTION; TURN SIGNALS AND
HAZARD WARNING FLASHER........8J-1,8J-2
DESCRIPTION/SYSTEM OPERATION,
MULTI-PORT FUEL INJECTION (MFI)Ð
COMPONENT........................14-17
DESIGNATION CODES, VEHICLE........INTRO.-1
DESIGNATIONS, LABELS/PLATES, CODES
AND DIMENSIONS.................INTRO.-1
DESIGNATIONS, VEHICLE.............INTRO.-1
DETECTION AND REPAIR, FIXED GLASS
WATER LEAK..................23-83,23-189
DIAGNOSING INTERMITTENT
WINDSHIELD WASHER................8K-12
DIAGNOSING NON-INTERMITTENT
WINDSHIELD WASHER................8K-12
DIAGNOSING PARKING BRAKE
PROBLEMS..........................5-10
DIAGNOSING POWER DOOR LOCKS....8P-1,8P-9
DIAGNOSING REAR WIPER...............8K-6
DIAGNOSING REAR WIPER WASHER.......8K-6
DIAGNOSING REAR WIPER/WASHER......8K-14
DIAGNOSING SERVICE BRAKE
PROBLEMS...........................5-8
DIAGNOSING WINDSHIELD WASHER
(INTERMITTENT)......................8K-4
DIAGNOSING WINDSHIELD WASHER
(NON-INTERMITTENT)..................8K-4
DIAGNOSING WINDSHIELD WIPERS . . . 8K-3,8K-11
DIAGNOSINGÐALL LAMPS OUT..........8E-16
DIAGNOSINGÐTURN SIGNAL
INOPERATIVE.........................8J-2
DIAGNOSIS, 2.5L STARTER MOTOR NOISE . . . 8A-13
DIAGNOSIS, 30RH/32RH TRANSMISSION . . 21-69,
21-77,21-78,21-79,21-80,21-81,21-82,21-83,21-84,
21-85
DIAGNOSIS, ABS BRAKE..................5-3
DIAGNOSIS, ABS FAULT................5-4,5-6
DIAGNOSIS, AIR CONDITIONING
SYSTEM............................24-12
DIAGNOSIS AND REPAIR............8G-1,8G-2
DIAGNOSIS; AUDIO SYSTEMS.............8F-1
DIAGNOSIS, AW-4 TRANSMISSION
.......21-167
DIAGNOSIS, AXLE NOISE/VIBRATION;
FRONT SUSPENSION AND AXLE
..........2-16
DIAGNOSIS, AXLE NOISE/VIBRATION;
REAR SUSPENSION AND AXLES
..........3-7
DIAGNOSIS, BELT
.......................7-31
DIAGNOSIS CHARTS, INSPECTION
..........6-4
DIAGNOSIS; CHIME/BUZZER WARNING
SYSTEMS
...........................8U-1
DIAGNOSIS, CLUTCH
.....................6-3
DIAGNOSIS, COMPRESSOR
..............24-13
DIAGNOSIS, CONVERTER HOUSING
LEAK
..............................21-73
DIAGNOSIS; COOLING SYSTEM
.............7-4
DIAGNOSIS, CYLINDER COMBUSTION
PRESSURE LEAKAGE TEST
...............9-6
DIAGNOSIS, DISCONNECT AXLE/SHIFT
MOTOR
.............................2-27DIAGNOSIS, DOME/COURTESY LAMP
TROUBLE...........................8L-19
DIAGNOSIS, ECU........................5-4
DIAGNOSISÐELECTRICAL, SERVICE.......24-14
DIAGNOSIS, ENGINE.....................9-5
DIAGNOSIS, ENGINE CYLINDER HEAD
GASKET FAILURE......................9-5
DIAGNOSIS, EXHAUST SYSTEM............11-2
DIAGNOSIS, FOG LAMP TROUBLE.........8L-12
DIAGNOSIS, GAUGE PACKAGE............8E-22
DIAGNOSIS, GEAR LEAKAGE..............19-8
DIAGNOSIS GUIDES AND CHARTS........21-76
DIAGNOSISÐHAZARD LAMPS
INOPERATIVE.....................8J-1,8J-2
DIAGNOSIS, HCU........................5-4
DIAGNOSIS, HEATING SYSTEM...........24-11
DIAGNOSIS, IGNITION OFF DRAW (IOD).....8A-8
DIAGNOSIS, IGNITION SECONDARY
CIRCUIT...........................8D-12
DIAGNOSIS, ILLUMINATED ENTRY
SYSTEM TROUBLE..............8L-21,8L-22
DIAGNOSIS INFORMATION, GENERAL;
CLUTCH..............................6-3
DIAGNOSIS INFORMATION, GENERAL;
TRANSMISSION AND TRANSFER
CASE.............................21-167
DIAGNOSIS, INSTRUMENT CLUSTER;
INSTRUMENT PANEL AND
GAUGESÐXJ.........................8E-3
DIAGNOSIS, INSTRUMENT CLUSTER;
INSTRUMENT PANEL AND
GAUGESÐYJ........................8E-14
DIAGNOSIS, INTAKE MANIFOLD LEAKAGE.....9-5
DIAGNOSIS, LIGHTED VANITY MIRROR
TROUBLE...........................8L-19
DIAGNOSIS, MANUAL STEERING
SYSTEM............................19-36
DIAGNOSISÐMECHANICAL, SERVICE;
ENGINES.............................9-8
DIAGNOSISÐMECHANICAL, SERVICE;
HEATING AND AIR CONDITIONING........24-8
DIAGNOSIS, MULTI-PORT FUEL
INJECTION (MFI)ÐGENERAL...........14-32
DIAGNOSIS, NOISE.....................3-45
DIAGNOSIS, NP231 SERVICE............21-274
DIAGNOSIS, NP242 SERVICE............21-295
DIAGNOSIS, PERFORMANCE.............24-10
DIAGNOSIS; POWER MIRRORS............8T-1
DIAGNOSIS; POWER SEATS..............8R-1
DIAGNOSIS, POWER STEERING SYSTEM....19-3,
19-4,19-5,19-6,19-7
DIAGNOSIS, PRELIMINARY..............21-69
DIAGNOSIS, PRESSURE..................24-9
DIAGNOSIS PROCEDURES; BRAKES......5-3,5-7
DIAGNOSIS, PUMP LEAKAGE..............19-8
DIAGNOSIS, RADIO NOISE................8F-2
DIAGNOSIS; REAR WINDOW DEFOGGER....8N-2
DIAGNOSIS, SERPENTINE DRIVE BELT......7-32
DIAGNOSIS, SERVICE BRAKE..............5-7
DIAGNOSIS, SERVICE; FRONT
SUSPENSION AND AXLE................2-18
DIAGNOSIS, SERVICE; REAR
SUSPENSION AND AXLES................3-9
DIAGNOSIS, SERVICE; TRANSMISSION
AND TRANSFER CASE . 21-2,21-33,21-171,21-172
DIAGNOSIS, SPRING AND SHOCK;
FRONT SUSPENSIONAND AXLE
......2-12,2-14
DIAGNOSIS, SPRING AND SHOCK; REAR
SUSPENSIONAND AXLES
.............3-3,3-5
DIAGNOSIS, STARTING SYSTEM
..........8A-10
DIAGNOSIS; STEERING
.................19-35
DIAGNOSIS, SUSPENSION AND
STEERING SYSTEM
.....................2-7
DIAGNOSIS, SYSTEM
.....................7-7
DIAGNOSISÐTURN SIGNAL
INOPERATIVE
.........................8J-1
DIAGNOSISÐVEHICLE RUNS ROUGH
AND/OR HAS A MISS, INJECTOR
........14-49
DIAGNOSIS, VIBRATION
.............22-9,22-10
DIAGNOSISÐXJ VEHICLES, HEADLAMP
DELAY FUNCTION TROUBLE
............8L-16
DIAGNOSISÐXJ VEHICLES, HEADLAMP
TROUBLE
............................8L-1
DIAGNOSISÐYJ VEHICLES,
HEADLAMP TROUBLE
..................8L-2
6 INDEXJ
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