CLIMATE CONTROL SYSTEMÐXJ VEHICLES
INDEX
page page
A/C Recirculating Air Door Vacuum Motor
Replacement.......................... 31
Blower Motor Resistors Replacement......... 35
Blower Motor/Fan Replacement.............. 26
CondenserÐ4.0L Engines.................. 32
Condenser/Receiver DrierÐ2.5L Engines....... 31
Defroster Duct Replacement................ 29
Description............................. 22
Evaporator Coil.......................... 34
Evaporator/Blower Housing................. 33Expansion (H) Valve...................... 35
Heater and A/C Control Panel Replacement.... 26
Heater Control Cable Replacement........... 30
Heater Core............................ 28
Heater Core Housing Replacement........... 29
Heater/Defroster/Instrument Panel Outlet Door
Vacuum Motor Replacement............... 30
Receiver DrierÐ4.0L Engines............... 32
Temperature Control Thermostat............. 35
DESCRIPTION
The Climate Control System combines air condi-
tioning, heating and ventilating capabilities for vehi-
cles equipped with air conditioning. Vehicles without
air conditioning perform heating and ventilating
functions without the air conditioning evaporator.
Both systems consist basically of 2 parts:
²Blower and Air Inlet Assembly
²Heater Core and Air Distribution Assembly
These assemblies, initially installed as a single
unit, may be removed separately from under the in-
strument panel as required for service.
HEATER SYSTEM
The heater system is a blend air type. Outside air
is heated and then blended in varying amounts with
cooler outside air to obtain the desired discharge
temperature. A heater coolant valve provides full
flow to the heater core for all heating modes. The
heater coolant valve remains closed for the ventila-
tion mode, allowing discharge air to approach the
outside ambient air temperature.
AIR CONDITIONING SYSTEM
The air conditioning system has an evaporator to
cool and dehumidify the incoming outside air prior to
blending with the heated air. The evaporator is in
operation during the A/C mode and also in the de-
frost mode for defogging purposes. The evaporator is
not in operation at ambient temperatures below ap-
proximately -1ÉC (30ÉF). To maintain minimum evap-
orator temperature, a fixed thermostat setting switch
cycles the compressor clutch. The blower is operatingthe heater or air conditioning systems, except the
OFF mode. In this mode (OFF) the blower and the
outside air are shut off.
The cooling unit is mounted on the dash panel and
the cooled air is discharged from the instrument
panel registers. The registers are adjusted to provide
general or localized cooling.
SIGHT GLASS
The sight glass is located on top of the receiver/
drier. The sight glass provides a visual check of the
system refrigerant level. A continuous stream of bub-
bles will appear in the sight glass when the system
charge is low. Bubbles will not appear when the sys-
tem is fully charged.
LOW PRESSURE SWITCH
The low pressure switch disengages the magnetic
clutch if the pressure in the system drops below 193
kPa (28 psi). This will occur with a loss in refriger-
ant or with cold ambient temperature.
HEATER VALVE
The heater valve regulates coolant flow to the
heater core. It requires vacuum to shut off flow to
the heater core.
These vehicles are equipped with a bypass-type
heater water valve. When the heater valve is closed,
coolant flow to the heater core is bypassed back to
the engine. When the heater valve is open, coolant is
directed through the heater core and back to the en-
gine.
24 - 22 HEATING AND AIR CONDITIONINGJ
INSTALLATION
(1) Position the evaporator/blower housing into
place, being sure to line up the housings using the
provided alignment tabs (Figs. 26 and 27).
(2) Install the housing retaining screws and the
rear housing clip (Fig. 25).
CAUTION: When installing the evaporator/blower
housing, DO NOT trap wires between the housing
fresh air inlet and the dash panel (right side of
housing).
(3) Install the housing retaining nuts on the en-
gine compartment side of the dash panel (Fig. 25).(4) Connect the A/C hoses to the expansion valve
and connect the heater blower motor wires.
(5) Attach the wire connections at the blower mo-
tor resistors and the A/C thermostat (Fig. 23).
(6) Connect the vacuum hose at the vacuum motor
and attach the heater control cable.
(7) Install the instrument panel bolt and the kick
panel.
(8) Install the lower instrument panel and screws.
(9) Install the console (if equipped).
(10) Connect negative cable to battery.
(11) Evacuate and charge the A/C system as out-
lined in this section.
(12) Start the vehicle and check for proper opera-
tion at all vacuum motors.
EVAPORATOR COIL
REMOVAL
(1) Remove the evaporator/blower housing.
(2) Remove the top housing retaining screws. Re-
move the top of the evaporator housing (Fig. 28).
(3) Remove the thermostatic switch and capillary
tube after removing the top of the evaporator hous-
ing.
(4) Remove the evaporator retaining screws and
lift the evaporator out of the housing (Fig. 29).
(5) Remove the expansion valve from the evapora-
tor.
INSTALLATION
(1) Install the expansion valve into the evaporator.
(2) Position the evaporator in the housing. Install
and tighten the evaporator retaining screws (Fig.
29).
(3) Install the thermostatic switch and capillary
tube. Install the top of the evaporator housing.
(4) Position the top of the evaporator housing in
place. Install and tighten the top housing retaining
screws.
Fig. 26 Evaporator Housing Alignment Tab
Fig. 27 Evaporator Housing
Fig. 28 Top of Housing
24 - 34 HEATING AND AIR CONDITIONINGJ
REFRIGERANT LEAK TESTING, DISCHARGING, EVACUATING AND CHARGING
LEAK TESTING REFRIGERANT
WARNING: REVIEW WARNINGS AND CAUTIONS IN
GENERAL INFORMATION SECTION OF THIS
GROUP BEFORE LEAK TESTING.
If A/C system is not cooling properly, determine if
system is fully charged. Refer to Refrigerant System
Diagnosis Chart. If the system is empty evacuate the
A/C system and charge system with 0.283 kPa (0.6
lbs. or 10 oz.) R-134a refrigerant. Refer to Charging
Refrigerant System for instructions. To detect a leak
in the system, perform the following procedures.
(1) Position the vehicle in a wind free work area.
This will aid in detecting small leaks.
(2) Bring A/C system up to operating temperature
and pressure. This is done by allowing the engine to
run with the A/C on for 5 to 7 minutes.
(3) Open hood 5 minutes prior to leak test. This
will dissipate any accumulated refrigerant in the en-
gine compartment.
(4) With the engine not running, use an R-134a
Electronic Leak Detector and search for leaks. Move
probe slowly along the bottom side of lines and fit-
tings, because R-134a is heavier than air. Fittings,
lines, or components that appear to be oily usually
indicates a refrigerant leak.
(5) To inspect the evaporator core for leaks. Set the
blower at low speed and the selector in PANEL and
RECIRC mode check for leaks at CENTER panel ou-
lets.
DISCHARGING REFRIGERANT SYSTEM
WARNING: REVIEW WARNINGS AND CAUTIONS IN
GENERAL INFORMATION SECTION OF THIS
GROUP BEFORE DISCHARGING SYSTEM.
R-134a refrigrant is a hydrofluorocarbon (HFC)
that does not contain chlorine. R-134a refrigerant Re-
covery/Recycling Station that meets SAE standard
J2210 must be used to discharge the refrigerant sys-
tem. Refer to the operating instructions provided
with the equipment for proper operation.
EVACUATING REFRIGERANT SYSTEM
WARNING: REVIEW WARNINGS AND CAUTIONS IN
GENERAL INFORMATION SECTION OF THIS
GROUP BEFORE EVACUATING SYSTEM.If the A/C system has been open to the atmosphere,
it must be evacuated before the system can be
charged. Moisture and air mixed with refrigerant will
raise the compressor head pressure above acceptable
operating levels. This will reduce the performance of
the air conditioner and damage the compressor. Mois-
ture will boil at near room temperature when ex-
posed to vacuum. To evacuate the refrigerant system
use following procedure:
(1) Connect a suitable charging station and mani-
fold gauge set to the vehicle.
(2) Open the low and high side valves and start
vacuum pump. When suction gauge reads 88 kPag
(26 in. Hg) vacuum or greater, close all valves and
turn off vacuum pump. If system fails to reach spec-
ified vacuum, the system has a leak that must be
corrected. If system maintains the specified vacuum
for 30 minutes, start the vacuum pump. Then open
the suction and discharge valves and evacuate an ad-
ditional 10 minutes.
(3) Close all valves. Turn off and disconnect the
vacuum pump.
The system is now ready to be charged with refrig-
erant.
CHARGING REFRIGERANT SYSTEM
WARNING: REVIEW WARNINGS AND CAUTIONS IN
GENERAL INFORMATION SECTION OF THIS
GROUP BEFORE CHARGING SYSTEM.
After the system has been tested for leaks and
evacuated, a refrigerant charge can be injected into
the system. Refer to refrigerant capacities for proper
amount of refrigerant charge.
The most accurate method of charging is to com-
pletely evacuate the system. Then charge the system
using a Recovery/Recycling Station approved for
R-134a refrigerant. Refer to the operating instruc-
tions provided with the equipment for proper opera-
tion.
CAUTION: Do not over charge refrigerant system.
This will cause excessive compressor head pres-
sure and can cause noise and system failure.
REFRIGERANT CHARGE CAPACITY
The R-134a system charge capacity is 0.9 kPag (32
oz.) for XJ and YJ vehicles.
8 AIR CONDITIONINGJ
REFRIGERANT OIL
It is important to have the correct amount of oil in
the A/C system. This will ensure proper lubrication of
the compressor. Too little oil will result in damage to
the compressor. Too much oil will reduce the cooling
capacity of the system.
The oil used in the SD-709 compressor is a poly-
alkylene glycol synthetic oil SP-20 PAG. This is a
wax-free refrigerant oil. Only refrigerant oil of the
same type should be used to service the system. Do
not use any other oil. The oil container should be
kept tightly capped until it is ready for use and then
capped after use to prevent contamination. Refriger-
ant oil will quickly absorb any moisture it comes in
contact with.
It will not be necessary to check oil level in the
compressor or to add oil unless there has been an oil
loss. This may be due to a rupture or leak from a
line, shaft seal, evaporator or condenser. Oil loss at a
leak point will be evident by the presence of a wet,
shiny surface around the leak.Add an additional 28 grams (1 fluid oz.) of
compressor oil to the system when a receiver-
drier, condenser or evaporator core is replaced.
OIL LEVEL
When an A/C system is assembled at the factory,
all components (except the compressor) are refriger-
ant oil free. After the system has been charged and
operated, the oil in the compressor is dispersed
through the system. The evaporator, condenser and
compressor will retain a significant amount of oil (re-
fer to the Refrigerant Oil Capacities Chart).
When a component is replaced, the specified
amount of refrigerant oil must be added. When the
compressor is replaced, the oil must be drained from
the replaced compressor and measured. Drain all the
oil from the new compressor. Add back into the new
compressor the amount of oil that was drained out of
the old compressor.
JAIR CONDITIONING9
ASSEMBLY REPLACEMENTÐYJ VEHICLES,
DRIVE AXLE; FRONT SUSPENSION AND
AXLE...............................2-21
ASSEMBLY REPLACEMENTÐYJ VEHICLES,
DRIVE AXLE; REAR SUSPENSION AND
AXLES..............................3-12
ASSEMBLY (SHORT BLOCK), SERVICE
ENGINE..............................9-4
ASSEMBLY TIPS, TRANSMISSION........21-146
ASSEMBLY, TRANSFER CASE......21-282,21-306
ASSEMBLYÐXJ VEHICLES, ENGINE....9-14,9-54
ASSEMBLYÐYJ VEHICLES, ENGINE....9-16,9-57
ASSEMBLY/INSTALLATION, PINION
GEAR; FRONT SUSPENSION AND AXLE....2-40
ASSEMBLY/INSTALLATION, PINION
GEAR; REAR SUSPENSION AND AXLES....3-22
ASSIST HANDLE, FULL-METAL DOOR.....23-175
ASSIST HANDLEÐXJ VEHICLES.........23-118
AUTO SHUT DOWN (ASD) RELAYÐPCM
OUTPUT............................14-24
AUTOMATIC BELT TENSIONERÐXJ
MODELS............................7-36
AUTOMATIC, PARK-LOCK CABLEÐ
CONSOLE SHIFT.....................19-45
AUTOMATIC SHUT DOWN (ASD) RELAY;
FUEL SYSTEM.......................14-54
AUTOMATIC SHUT DOWN (ASD) RELAY;
IGNITION SYSTEMS..........8D-1,8D-8,8D-20
AUTOMATIC SHUT DOWN (ASD) RELAY
TESTING...........................14-43
AUTOMATIC SHUT DOWN (ASD)
SENSEÐPCM INPUT..................14-19
AUTOMATIC TRANSMISSION..............0-23
AUTOMATIC TRANSMISSION, 30RH/
32RH..............................21-66
AUTOMATIC TRANSMISSION, AW-4.......21-156
AW-4 AUTOMATIC TRANSMISSION.......21-156
AW-4 BUSHING AND PISTON CLEARANCE . . 21-326
AW-4 CLUTCH AND BRAKE PACK
REQUIREMENTS....................21-328
AW-4 CLUTCH DISC AND PLATE
THICKNESS........................21-325
AW-4 GENERAL SPECIFICATIONS........21-324
AW-4 IN-VEHICLE SERVICE.............21-173
AW-4 OIL PUMP WEAR LIMITS..........21-325
AW-4 RETAINER AND PISTON
SPECIFICATIONS....................21-327
AW-4 TORQUE SPECIFICATIONS.........21-331
AW-4 TRANSMISSION DIAGNOSIS.......21-167
AW-4 TRANSMISSION OVERHAUL........21-192
AW-4 TRANSMISSION REMOVAL AND
INSTALLATION......................21-189
AW-4 VALVE AND SPRING
IDENTIFICATION....................21-330
AW-4 VALVE BODY CHECK BALL
DIMENSIONS.......................21-328
AX 15 MANUAL TRANSMISSION..........21-32
AX 15 MANUAL TRANSMISSION,
TORQUE SPECIFICATIONS.............21-320
AX 4/5 MANUAL TRANSMISSION..........21-1
AXLE (2WD), MODEL 30 AXLE AND TUBE . . . 2-20
AXLE 8 1/4 INCH, REAR.........3-29,3-44,3-50
AXLE ALIGNMENT, REAR..................3-8
AXLE AND TUBE AXLE (2WD), MODEL 30 . . . 2-20
AXLE ASSEMBLY REPLACEMENTÐXJ
VEHICLES, DRIVE; FRONT SUSPENSION
AND AXLE...........................2-21
AXLE ASSEMBLY REPLACEMENTÐ
XJ VEHICLES, DRIVE; REAR SUSPENSION
AND AXLES......................3-11,3-30
AXLE ASSEMBLY REPLACEMENTÐ
YJ VEHICLES, DRIVE; FRONT SUSPENSION
AND AXLE...........................2-21
AXLE ASSEMBLY REPLACEMENTÐ
YJ VEHICLES, DRIVE; REAR SUSPENSION
AND AXLES..........................3-12
AXLE BUSHING REPLACEMENT........2-11,2-32
AXLE, FRONT DRIVE.....................2-3
AXLE, MODEL 30 FRONT.............2-46,2-47
AXLE MODEL 35, REAR........3-11, 3-28, 3-50
AXLE NOISE/VIBRATION DIAGNOSIS;
FRONT SUSPENSION AND AXLE
..........2-16
AXLE NOISE/VIBRATION DIAGNOSIS;
REAR SUSPENSION AND AXLES
..........3-7
AXLE SHAFT
...........................3-14
AXLE SHAFTÐCARDAN U-JOINT
...........2-25AXLE SHAFT, HUB BEARING..............2-24
AXLE SHAFT OIL SEAL REPLACEMENT,
INNER..............................2-33
AXLE SHAFT SEAL AND BEARING..........3-15
AXLE SHAFT, SEAL AND BEARING
SERVICE............................3-31
AXLE SPECIFICATIONS; FRONT
SUSPENSION AND AXLE................2-46
AXLE SPECIFICATIONS; REAR
SUSPENSION AND AXLES...........3-28,3-44
AXLEÐYJ VEHICLES, VACUUM
DISCONNECT.........................2-26
AXLES................................3-1
AXLES, FRONT AND REAR................0-26
AXLE/SHIFT MOTOR DIAGNOSIS
DISCONNECT.....................2-28,2-27
BACKLASH AND CONTACT PATTERN
ANALYSIS; FRONT SUSPENSION AND AXLE . 2-44
BACKLASH AND CONTACT PATTERN
ANALYSIS; REAR SUSPENSION AND
AXLES..............................3-25
BACK-UP/REAR TURN SIGNAL/TAIL
LAMP BULB REPLACEMENT.............8L-9
BALANCE, TIRE AND WHEEL..............22-6
BALL DIMENSIONS, AW-4 VALVE BODY
CHECK............................21-328
BALL POWER STEERING GEAR,
RECIRCULATING.....................19-19
BALL STUD REPLACEMENT, LIFTGATE
SUPPORT ROD......................23-70
BALL STUDS, STEERING KNUCKLE.........2-30
BALL STUDS, STEERING LINKAGE.........0-30
BAND ADJUSTMENT, FRONT.............21-99
BAND ADJUSTMENT, REAR..............21-99
BAND ADJUSTMENTS, SPECIFICATIONS....21-66
BAND OVERHAUL, FRONT SERVO........21-136
BAND OVERHAUL, REAR SERVO.........21-136
BANKS, FUSE CHARTS AND RELAY........8W-8
BAR REPLACEMENT, SOUND..............8F-7
BAR, SPORT.........................23-171
BAR, STABILIZER...................2-10,2-14
BAR, TRACK; FRONT SUSPENSION AND
AXLE...........................2-10,2-13
BAR, TRACK; REAR SUSPENSION AND
AXLES...............................3-6
BARÐXJ VEHICLES, STABILIZER...........3-4
BASECOAT/CLEARCOAT................23-202
BASE/COLOR COAT...................23-201
BATTERY.............................0-18
BATTERY CHARGING....................8A-5
BATTERY CHARGING TIME TABLE..........8A-5
BATTERY CLASSIFICATIONS AND
RATINGS............................8A-8
BATTERY CLASSIFICATIONS AND
RATINGSÐLEFT HAND DRIVE..........8B-10
BATTERY CLASSIFICATIONS AND
RATINGSÐRIGHT HAND DRIVE.........8B-10
BATTERY DIAGNOSTICS CHART...........8A-7
BATTERY INDICATOR (BASE CLUSTER
ONLY), OPERATIONAL CHECK...........8A-14
BATTERY LOAD TEST....................8A-4
BATTERY MAINTENANCE.................8B-1
BATTERY OPEN CIRCUIT VOLTAGE.........8A-4
BATTERY OPEN CIRCUIT VOLTAGE TEST....8A-3
BATTERY REPLACEMENTÐLEFT HAND
DRIVE..............................8B-1
BATTERY REPLACEMENTÐRIGHT HAND
DRIVE..............................8B-2
BATTERY SERVICE PROCEDURES..........8B-1
BATTERY TEST PROCEDURES.............8A-2
BATTERY TESTING GENERAL
INFORMATION........................8A-3
BATTERY TORQUE SPECIFICATIONS.......8B-10
BATTERY TRAY..................23-13,23-140
BATTERY VOLTAGEÐPCM INPUT.........14-19
BATTERY/STARTING/CHARGING
SYSTEMS DIAGNOSTICS...............8A-1
BEAM ADJUSTMENT, FOG LAMP..........8L-12
BEAM ADJUSTMENT, HEADLAMP..........8L-3
BEARING AND AXLE SHAFT, HUB..........2-24
BEARING, AXLE SHAFT SEAL
..............3-15
BEARING FITTING CHART, CONNECTING
ROD
............................9-36,9-76
BEARING FITTING CHART, MAIN
.......9-43,9-83
BEARING LUBRICANTS, CHASSIS
COMPONENT AND WHEEL
..............0-30BEARING NOISE, GEAR AND; FRONT
SUSPENSION AND AXLE................2-16
BEARING NOISE, GEAR AND; REAR
SUSPENSION AND AXLES................3-7
BEARING REPLACEMENT, PILOT...........6-11
BEARING REPLACEMENT, PITMAN
SHAFT SEALS.......................19-32
BEARING REPLACEMENT, RELEASE.........6-11
BEARING SERVICE, AXLE SHAFT, SEAL......3-31
BEARINGS, CRANKSHAFT MAIN.......9-40,9-80
BEARINGS, FRONT WHEEL...............0-31
BELT, ACCESSORY DRIVE................0-20
BELT DIAGNOSIS.......................7-31
BELT DIAGNOSIS, SERPENTINE DRIVE......7-32
BELT INDICATOR, SEAT..................8E-4
BELT REMINDER LAMP, SEAT............8E-16
BELT SCHEMATICS......................7-34
BELT SERVICEÐEXCEPT RIGHT HAND
DRIVE..............................7-34
BELT SERVICEÐWITH RIGHT HAND
DRIVE..............................7-35
BELT TENSION........................8B-10
BELT TENSION, DRIVE...................7-38
BELT TENSIONÐEXCEPT RIGHT HAND
DRIVE (RHD).........................7-33
BELT TENSIONÐRIGHT HAND DRIVE (RHD) . . 7-34
BELT TENSION SPECIFICATIONS...........7-34
BELT TENSIONERÐXJ MODELS,
AUTOMATIC..........................7-36
BELT/BUCKLEÐXJ VEHICLES, FRONT
SHOULDER........................23-119
BELT/BUCKLEÐXJ VEHICLES,
REAR SHOULDER/LAP...............23-120
BELTS, ENGINE ACCESSORY DRIVE........7-31
BELTS, FRONT SHOULDER..............23-196
BELTS, REAR SHOULDER...............23-196
BENCH, GEAR ADJUSTMENTS............19-42
BEZEL, INSTRUMENT CLUSTER.....23-91,23-191
BEZEL REPLACEMENT, INDICATOR........8E-17
BLADE REPLACEMENT, FRONT WIPER......8K-8
BLEEDINGÐBRAKE FLUID AND LEVELÐ
BRAKELINES AND HOSES, BRAKE........5-13
BLEEDINGÐWITH ABS BRAKES, BRAKE.....5-14
BLEEDINGÐWITH STANDARD BRAKES,
BRAKE..............................5-13
BLOCK, CYLINDER..................9-45,9-85
BLOCK HEATER, ENGINE.................7-37
BLOCKSÐTWO-DOOR VEHICLES, FRONT
DOOR SPACER......................23-60
BLOWER CONTROLSÐXJ VEHICLES.......24-14
BLOWER MOTOR, A/C..................24-43
BLOWER MOTOR (HEATING).............24-40
BLOWER MOTOR RESISTORS
REPLACEMENT......................24-35
BLOWER MOTOR/AIR DOOR MOTOR
SWITCH REPLACEMENT...............24-39
BLOWER MOTOR/FAN REPLACEMENT......24-26
BODY...............................13-18
BODY ASSEMBLY AND ADJUSTMENT,
VALVE ............................21-144
BODY CHECK BALL DIMENSIONS, AW-4
VALVE ............................21-328
BODY CODE LETTERS, JEEP...............5-2
BODY COLORS, EXTERIOR..............23-204
BODY COMPONENTS....................0-34
BODY COMPONENTS, CHASSIS............0-30
BODY COMPONENTSÐREFINISHING......23-200
BODY COMPONENTSÐYJ VEHICLES......23-132
BODY DISASSEMBLY AND INSPECTION,
VALVE
............................21-138
BODY EXTENSION PANELS AND
FASCIASÐYJ RENEGADE VEHICLES
.....23-147
BODY INSTALLATION, TRANSMISSION
VALVE
............................21-177
BODY INSTALLATION, VALVE
............21-101
BODY LUBRICANT SPECIFICATIONS
........0-35
BODY OVERHAUL, TRANSMISSION
VALVE
............................21-240
BODY REMOVAL, TRANSMISSION
VALVE
............................21-176
BODY REMOVAL, VALVE
...............21-100
BODY SERVICE INFORMATION, GENERAL
....23-1
BODY SERVICE, VALVE
................21-100
BODY SIDE MOULDING/CLADDING
........23-19
BODY SIDE STEP MOULDING
...........23-145
2 INDEXJ
Description Group-Page Description Group-Page Description Group-Page
CARPET/FLOOR MATS.................23-198
CARPET/MATÐXJ VEHICLES, FRONT.....23-129
CARPET/MATÐXJ VEHICLES, REAR......23-130
CARPETS AND FLOOR MATS............23-129
CARRIER, EXTERNAL SPARE/WHEEL
TIRE..............................23-172
CASE ASSEMBLY, TRANSFER......21-282,21-306
CASE CLEANING AND INSPECTION,
TRANSMISSION.....................21-118
CASE COVER OIL SEAL REPLACEMENT,
TIMING.........................9-26,9-67
CASE COVER, TIMING...............9-27,9-67
CASE DISASSEMBLY AND OVERHAUL,
TRANSFER...................21-277,21-297
CASE FILL LEVEL, TRANSFER...........21-294
CASE IDENTIFICATION, ENGINE AND
TRANSMISSION/TRANSFER..........INTRO.-3
CASE IDENTIFICATION, TRANSFER . 21-273,21-293
CASE INSTALLATION, TRANSFER . . . 21-276,21-296
CASE, LEGEND FOR NP231 TRANSFER....21-292
CASE, LEGEND FOR NP242 TRANSFER....21-319
CASE LUBRICANT, TRANSFER.....21-273,21-294
CASE, NP231 TRANSFER.........21-272,21-291
CASE, NP242 TRANSFER...............21-293
CASE OVERHAUL, FIRST-REVERSE
BRAKE PISTON AND TRANSMISSION....21-237
CASE REMOVAL, TRANSFER......21-276,21-296
CASE SPECIFICATIONS, TRANSMISSION/
TRANSFER.........................21-320
CASE, TRANSFER.......................0-25
CATALYTIC CONVERTER..............11-1,11-5
CATALYTIC CONVERTER/MUFFLER/
TAILPIPE SUPPORT BRACKETS.........23-85
CAUSES, CLUTCH PROBLEM...............6-3
CENTER HIGH MOUNTED STOP LAMP
(CHMSL)ÐXJ.......................8L-10
CENTER HIGH MOUNTED STOP LAMP
(CHMSL)ÐYJ.......................8L-11
CERTIFICATION LABEL, VEHICLE SAFETY . INTRO.-1
CHAIN AND SPROCKETS, TIMING......9-28,9-68
CHANGE AND FILTER REPLACEMENT,
ENGINE OIL..........................0-15
CHANGE, LUBRICANT; FRONT
SUSPENSION AND AXLE................2-22
CHANGE, LUBRICANT; REAR SUSPENSION
AND AXLES......................3-13,3-30
CHARGE RATE.........................8A-6
CHARGE, SYSTEM......................24-5
CHARGING, BATTERY....................8A-5
CHARGING TIME TABLE, BATTERY.........8A-5
CHASSIS AND BODY COMPONENTS........0-30
CHASSIS COMPONENT AND WHEEL
BEARING LUBRICANTS.................0-30
CHECK BALL DIMENSIONS, AW-4 VALVE
BODY.............................21-328
CHECK ENGINE LAMP FOR DIAGNOSTIC
TROUBLE CODES, INDICATOR..........8A-19
CHECK ENGINE, MALFUNCTION
INDICATOR LAMP; INSTRUMENT PANEL
AND GAUGESÐXJ................8E-2,8E-4
CHECK ENGINE, MALFUNCTION
INDICATOR LAMP; INSTRUMENT PANEL
AND GAUGESÐYJ...................8E-16
CHECK, PRELIMINARY BRAKE..............5-7
CHECK (ROAD TEST), OPERATIONAL.......8H-7
CHECK VALVE REPLACEMENT............19-33
CHECK VALVE TEST, POWER BOOSTER......5-11
CHECK WITH BATTERY INDICATOR
(BASE CLUSTER ONLY), OPERATIONAL . . . 8A-14
CHECK WITH VOLTMETER, OPERATIONAL . . . 8A-15
CHECKING FLUID LEVEL AND
CONDITION...................21-96,21-173
CHECKING FOR DIAGNOSTIC TROUBLE
CODE...............................8H-5
CHECKS FIRST, SYMPTOM AND ACTIONÐ
SEE PRELIMINARY.....................7-6
CHECKS, PRELIMINARY...................7-5
CHIP PROTECTION, STONE.............23-201
CHMSLÐXJ, CENTER HIGH MOUNTED
STOP LAMP.........................8L-10
CHMSLÐYJ, CENTER HIGH MOUNTED
STOP LAMP
.........................8L-11
CIRCUIT DIAGNOSIS, IGNITION
SECONDARY
........................8D-12
CIRCUIT IDENTIFICATION
................8W-2
CIRCUIT, PRINTED
.....................8E-22CIRCUIT REMOVAL, PRINTED............8E-24
CIRCUIT REPLACEMENT, PRINTED........8E-19
CIRCUIT REPLACEMENTÐINSTRUMENT
CLUSTER REMOVED, PRINTED...........8E-6
CIRCUIT SENSEÐPCM INPUT, IGNITION....14-21
CIRCUIT TESTS - (VOLTAGE DROP
METHOD), STARTER FEED..............8A-9
CIRCUIT TESTS, STARTER CONTROL......8A-11
CIRCUIT VOLTAGE, BATTERY OPEN.........8A-4
CIRCUIT VOLTAGE TEST, BATTERY OPEN....8A-3
CIRCUITS, ABS SYSTEM WIRING AND
ELECTRICAL..........................5-4
CLAMPS, FUEL TUBES/LINES/HOSES . . 14-9,14-56
CLASSIFICATION OF LUBRICANTS...........0-2
CLASSIFICATIONS AND RATINGS,
BATTERY............................8A-8
CLASSIFICATIONS AND RATINGSÐ
LEFT HAND DRIVE, BATTERY...........8B-10
CLASSIFICATIONS AND RATINGSÐ
RIGHT HAND DRIVE, BATTERY..........8B-10
CLEAN BRAKE FLUID, IMPORTANCE OF.....5-48
CLEANER, AIR.........................25-7
CLEANER FILTER ELEMENT, ENGINE AIR....0-16
CLEANER HOUSING, AIR; EMISSION
CONTROL SYSTEMS...................25-8
CLEANER HOUSING, AIR; FUEL SYSTEM....14-54
CLEANING AND INSPECTION . 21-13,21-204,21-305
CLEANING AND INSPECTION, CALIPER......5-28
CLEANING AND INSPECTION, GEAR.......19-40
CLEANING AND INSPECTION,
TRANSMISSION CASE................21-118
CLEANING OF TIRES....................22-2
CLEANING/INSPECTION; FRONT
SUSPENSION AND AXLE................2-35
CLEANING/INSPECTION; REAR
SUSPENSION AND AXLES...............3-18
CLEANING/REVERSE FLUSHING,
COOLING SYSTEM....................7-17
CLEARANCE, AW-4 BUSHING AND
PISTON...........................21-326
CLIMATE CONTROL SYSTEMÐXJ VEHICLES . 24-22
CLIMATE CONTROL SYSTEMÐYJ VEHICLES . 24-37
CLIP, FUEL AND BRAKE FLUID TUBE
RETAINER; BODY COMPONENTSÐXJ
VEHICLES..........................23-86
CLIP, FUEL AND BRAKE FLUID TUBE
RETAINER; FRAME AND BUMPERS.......13-16
CLUSTER AND GAUGE HOUSINGS,
INSTRUMENT......................23-190
CLUSTER BEZEL, INSTRUMENT.....23-91,23-191
CLUSTER BULB REPLACEMENT,
INSTRUMENT.......................8E-19
CLUSTER DIAGNOSIS, INSTRUMENT;
INSTRUMENT PANEL AND
GAUGESÐXJ.........................8E-3
CLUSTER DIAGNOSIS, INSTRUMENT;
INSTRUMENT PANEL AND GAUGESÐYJ . . 8E-14
CLUSTER GAUGES, INSTRUMENT;
INSTRUMENT PANEL AND GAUGESÐXJ . . 8E-13
CLUSTER GAUGES, INSTRUMENT;
INSTRUMENT PANEL AND GAUGESÐYJ . . 8E-27
CLUSTER GENERAL INFORMATION,
INSTRUMENT; INSTRUMENT PANEL AND
GAUGESÐXJ.........................8E-1
CLUSTER GENERAL INFORMATION,
INSTRUMENT; INSTRUMENT PANEL
AND GAUGESÐYJ...................8E-14
CLUSTER, HIGH LINE...................8E-12
CLUSTER, INSTRUMENT................8E-15
CLUSTER, LOW LINE...................8E-11
CLUSTER REMOVED, GAUGE
REPLACEMENTÐINSTRUMENT..........8E-5
CLUSTER REMOVED, GEAR SELECTOR
INDICATOR REPLACEMENTÐ
INSTRUMENT........................8E-6
CLUSTER REMOVED, PRINTED CIRCUIT
REPLACEMENTÐINSTRUMENT..........8E-6
CLUSTER REMOVED, SPEEDOMETER
REPLACEMENTÐINSTRUMENT..........8E-5
CLUSTER REMOVED, TACHOMETER
REPLACEMENTÐINSTRUMENT
..........8E-5
CLUSTER REPLACEMENT, GAUGE
.........8E-24
CLUSTER REPLACEMENT, INSTRUMENT;
INSTRUMENT PANEL AND GAUGESÐXJ
. . . 8E-5
CLUSTER REPLACEMENT, INSTRUMENT;
INSTRUMENT PANEL AND GAUGESÐYJ
. . 8E-17CLUSTER SERVICE PROCEDURES,
INSTRUMENT; INSTRUMENT PANEL AND
GAUGESÐXJ.........................8E-5
CLUSTER SERVICE PROCEDURES,
INSTRUMENT; INSTRUMENT PANEL AND
GAUGESÐYJ........................8E-17
CLUSTER/SWITCH/LIGHTER/RADIO/HEVAC,
INSTRUMENT.......................23-91
CLUSTERS, INSTRUMENT...............8E-10
CLUTCH AND BRAKE PACK
REQUIREMENTS, AW-4...............21-328
CLUTCH AND OUTPUT SHAFT
OVERHAUL, NO. 2 ONE-WAY..........21-234
CLUTCH COMPONENT LUBRICATION.........6-1
CLUTCH COMPONENTS
...................6-1
CLUTCH COVER AND DISC INSTALLATION
....6-10
CLUTCH COVER AND DISC REMOVAL
.......6-10
CLUTCH DIAGNOSIS
.....................6-3
CLUTCH DISC AND PLATE THICKNESS,
AW-4
.............................21-325
CLUTCH FLUID LEVEL
...................6-14
CLUTCH HOUSING REPLACEMENT
.........6-11
CLUTCH, HYDRAULIC
....................0-22
CLUTCH HYDRAULIC LINKAGE
INSTALLATION
........................6-12
CLUTCH HYDRAULIC LINKAGE REMOVAL
....6-11
CLUTCH INSPECTION, TORQUE
CONVERTER STATOR
................21-189
CLUTCH LINKAGE FLUID
..................6-1
CLUTCH, MAGNETIC
....................24-18
CLUTCH OPERATION
.....................6-2
CLUTCH OVERHAUL, DIRECT
............21-219
CLUTCH OVERHAUL, FORWARD
.........21-223
CLUTCH OVERHAUL, FRONT
............21-125
CLUTCH OVERHAUL, OVERDRIVE
PLANETARY GEAR
...................21-209
CLUTCH OVERHAUL, REAR
.............21-128
CLUTCH OVERHAUL, SUN GEAR AND
NO. 1ONE-WAY
.....................21-229
CLUTCH PEDAL INSTALLATION
............6-15
CLUTCH PEDAL REMOVAL
................6-15
CLUTCH PROBLEM CAUSES
...............6-3
CLUTCH RELAY, AIR CONDITIONING
.......14-54
CLUTCH RELAYÐPCM OUTPUT, AIR
CONDITIONING
......................14-24
CLUTCH RELAYÐPCM OUTPUT, TORQUE
CONVERTER
........................14-27
CLUTCH RELAY TEST, TORQUE
CONVERTER
........................14-45
CLUTCH RELAY, TORQUE CONVERTER
.....14-60
CLUTCH SAFETY PRECAUTIONS
...........6-10
CLUTCH SERVICE
.......................6-10
CLUTCHÐLOW-REVERSE DRUMÐREAR
SUPPORT OVERHAUL, OVERRUNNING
. . . 21-118
COAT, BASE/COLOR
...................23-201
CODE, CHECKING FOR DIAGNOSTIC
TROUBLE
...........................8H-5
CODE DECODING, VEHICLE
...........INTRO.-3
CODE (DTC), DIAGNOSTIC TROUBLE
.......14-51
CODE (DTC), GENERATOR DIAGNOSTIC
TROUBLE
...........................8A-19
CODE IDENTIFICATION, WIRE
.............8W-2
CODE LETTERS, JEEP BODY
...............5-2
CODE PLATE, VEHICLE
...............INTRO.-2
CODES AND DIMENSIONS,
DESIGNATIONS, LABELS/PLATES,
.....INTRO.-1
CODES, INDICATOR (CHECK ENGINE)
LAMP FOR DIAGNOSTIC TROUBLE
.......8A-19
CODES, VEHICLE DESIGNATION
........INTRO.-1
CODES, XJ EXTERIOR PAINT
............23-205
CODES, XJ INTERIOR PAINT
............23-205
CODES, YJ EXTERIOR PAINT
............23-206
CODES, YJ INTERIOR PAINT
............23-206
COIL, EVAPORATOR
....................24-34
COIL, IGNITION; FUEL SYSTEM
...........14-57
COIL, IGNITION; IGNITION SYSTEMS
. 8D-4,8D-11,
8D-26
COILÐPCM OUTPUT, IGNITION
...........14-26
COIL RESISTANCE, IGNITION
............8D-11
COIL SPRING
..........................2-13
4 INDEXJ
Description Group-Page Description Group-Page Description Group-Page
COLD CRANKING TEST, STARTING
SYSTEM............................8A-9
COLLISION DAMAGE TORQUE.............13-1
COLORS, EXTERIOR BODY..............23-204
COLUMN GENERAL SERVICE, STEERING . . . 19-45
COLUMN, NON-TILT STEERING...........19-50
COLUMN REPLACEMENTÐXJ............19-46
COLUMN REPLACEMENTÐYJ............19-48
COLUMN, TILT STEERING...............19-59
COLUMNÐXJ, STEERING...............19-73
COLUMNÐYJ, STEERING...............19-73
COMBINATION VALVE................5-15,5-42
COMBINATION VALVE REPLACEMENTÐXJ . . . 5-55
COMBINATION VALVE REPLACEMENTÐYJ . . . 5-55
COMBUSTION PRESSURE LEAKAGE
TEST, CYLINDER.......................9-6
COMBUSTION PRESSURE LEAKAGE
TEST DIAGNOSIS, CYLINDER.............9-6
COMPASS REPAIR PROCEDURES..........8C-4
COMPENSATION, CALIPER OPERATION
AND WEAR..........................5-24
COMPRESSION PRESSURE TEST,
CYLINDER............................9-5
COMPRESSOR........................24-17
COMPRESSOR DIAGNOSIS..............24-13
COMPRESSOR ISOLATION...............24-17
COMPRESSOR OF AIR, PURGING.........24-17
COMPRESSOR OIL LEVEL................24-6
COMPRESSOR OVERHAUL...............24-17
COMPRESSOR VALVE PLATEÐLEAK
TESTS..............................24-8
COMPRESSOR/HOSES/FITTINGS, AIR-
CONDITIONER........................0-21
CONDENSERÐ4.0L ENGINES............24-32
CONDENSER, A/C......................24-42
CONDENSER/RECEIVER DRIERÐ2.5L
ENGINES...........................24-31
CONDITION, CHECKING FLUID LEVEL......21-96,
21-173
CONDITION, FLUID LEVEL...............21-69
CONDITIONING CLUTCH RELAY, AIR.......14-54
CONDITIONING CLUTCH RELAYÐPCM
OUTPUT, AIR........................14-24
CONDITIONING CONTROLSÐPCM INPUT,
AIR ...............................14-19
CONDITIONING SCHEMATIC, AIR..........24-25
CONDITIONING SYSTEM DIAGNOSIS,
AIR ...............................24-12
CONDITIONING SYSTEMÐXJ VEHICLES,
AIR ...............................24-14
CONDITIONING SYSTEMÐYJ VEHICLES,
AIR ...............................24-15
CONNECTING ROD BEARING FITTING
CHART..........................9-36,9-76
CONNECTING RODS, PISTONS........9-34,9-74
CONNECTIONS, STARTER RELAY..........8A-12
CONNECTOR AND TERMINAL ASSEMBLY
REPLACEMENT.......................8W-5
CONNECTORÐPCM INPUT, DATA LINK.....14-20
CONNECTORÐPCM OUTPUT, DATA LINK . . . 14-24
CONNECTOR PINS, RADIO................8F-3
CONNECTOR, POWERTRAIN CONTROL
MODULE (PCM) 60-WAY...............14-38
CONNECTOR REPLACEMENT.............8W-4
CONNECTORS.........................8W-3
CONSOLE, OVERHEAD...................8A-1
CONSOLE REPAIR PROCEDURES..........8C-6
CONSOLE SHIFT, DISASSEMBLYÐ
COLUMN OR
........................19-50
CONSOLEÐXJ VEHICLES, FULL FLOOR
. . . 23-125
CONSOLEÐXJ VEHICLES, MINI-FLOOR
....23-124
CONSOLEÐXJ VEHICLES, OVERHEAD
......8L-20
CONSOLES, FLOOR
...................23-197
CONSTRUCTION, XJ UNIBODY
.............13-1
CONTACT PATTERN ANALYSIS,
BACKLASH AND; FRONT SUSPENSION
AND AXLE
...........................2-44
CONTACT PATTERN ANALYSIS, BACKLASH
AND; REAR SUSPENSION AND AXLES
.....3-25
CONTAMINATION, BRAKE FLUID
...........5-13
CONTINUITY TESTS, IGNITION SWITCH
....8D-31
CONTROL AND DISPLAY SYMBOLS,
INTERNATIONAL VEHICLE
...........INTRO.-3
CONTROL AND DISPLAY SYMBOLS,
VEHICLE
.........................INTRO.-7CONTROL CABLE REPLACEMENT,
HEATER ............................24-30
CONTROL CABLES, VENT DOOR..........24-39
CONTROL CIRCUIT TESTS, STARTER......8A-11
CONTROL, FUEL PUMP ELECTRICAL........14-5
CONTROL (IAC) MOTOR, IDLE AIR........14-56
CONTROL (IAC) MOTORÐPCM OUTPUT,
IDLE AIR...........................14-25
CONTROL INFORMATION (VECI)
LABEL, VEHICLE WINDOW..............25-1
CONTROL MODULE, ELECTRICAL TESTS
AT POWERTRAIN.....................8H-6
CONTROL MODULE (PCM) 60-WAY
CONNECTOR, POWERTRAIN............14-38
CONTROL MODULE (PCM), POWERTRAIN;
EMISSION CONTROL SYSTEMS..........25-9
CONTROL MODULE (PCM), POWERTRAIN;
FUEL SYSTEM..................14-18,14-58
CONTROL MODULE (PCM), POWERTRAIN;
IGNITION SYSTEMS.........8D-6,8D-15,8D-28
CONTROL MODULE (TCM) SERVICE,
TRANSMISSION.....................21-173
CONTROL MOTOR TEST, IDLE AIR........14-46
CONTROL PANEL, A/C..................24-41
CONTROL PANEL REPLACEMENT,
HEATER ............................24-39
CONTROL PANEL REPLACEMENT,
HEATER AND A/C ....................24-26
CONTROLÐPCM INPUT, SPEED..........14-23
CONTROLÐPCM OUTPUT, SPEED.........14-27
CONTROL SERVO REPLACEMENT, SPEED....8H-9
CONTROL SWITCH REPLACEMENT,
SPEED..............................8H-9
CONTROL SWITCH REPLACEMENT,
WIPER.............................8K-15
CONTROL SWITCH TEST, STOP LAMP
SPEED..............................8H-7
CONTROL SWITCH (TURN SIGNAL
LEVER) TEST, SPEED..................8H-7
CONTROL SYSTEM ELECTRICAL TESTS,
VEHICLE SPEED......................8H-5
CONTROL SYSTEM, EVAP (EVAPORATION)....25-4
CONTROL SYSTEM, VEHICLE SPEED........8A-1
CONTROL SYSTEMÐXJ VEHICLES,
CLIMATE...........................24-22
CONTROL SYSTEMÐYJ VEHICLES,
CLIMATE...........................24-37
CONTROL THERMOSTAT, TEMPERATURE....24-35
CONTROL UNIT (ECU), ELECTRONIC........5-41
CONTROL UNIT (HCU), HYDRAULIC........5-39
CONTROL VALVE FITTING O-RING SEAL,
FLOW..............................19-12
CONTROLS AND COMPONENTS,
TRANSMISSION......................21-66
CONTROLS, EVAPORATIVE EMISSION.......25-4
CONTROLS, EXHAUST EMISSION..........25-7
CONTROLSÐPCM INPUT, AIR
CONDITIONING (A/C)..................14-19
CONTROLSÐXJ VEHICLES, BLOWER......24-14
CONVERSION FORMULAS AND
EQUIVALENT VALUES..............INTRO.-8
CONVERSION, TORQUE..............INTRO.-10
CONVERTER, CATALYTIC.............11-1,11-5
CONVERTER CLUTCH ENGAGED,
HYDRAULIC FLOW IN THIRD GEAR......21-90
CONVERTER CLUTCH RELAY.............14-60
CONVERTER CLUTCH RELAY TEST........14-45
CONVERTER CLUTCH RELAYÐPCM
OUTPUT............................14-27
CONVERTER HOUSING LEAK
DIAGNOSIS.........................21-73
CONVERTER INSTALLATION,
TRANSMISSION.....................21-109
CONVERTER INSTALLATION,
TRANSMISSION AND TORQUE.........21-190
CONVERTERÐPUMP SEALÐDRIVE
PLATE SERVICE.....................21-109
CONVERTER REMOVAL, TRANSMISSION . . . 21-108
CONVERTER REMOVAL, TRANSMISSION
AND TORQUE......................21-189
CONVERTER STALL TEST
................21-72
CONVERTER STALL TEST, TORQUE
.......21-169
CONVERTER STATOR CLUTCH
INSPECTION, TORQUE
................21-189
CONVERTER, TORQUE; TRANSMISSION
AND TRANSFER CASE
...........21-66,21-158CONVERTER/MUFFLER/TAILPIPE
SUPPORT BRACKETS, CATALYTIC........23-85
COOLANT.............................7-15
COOLANT RESERVE/OVERFLOW
SYSTEM............................7-19
COOLANT ROUTING, SYSTEM..............7-1
COOLANT TEMPERATURE GAUGE..........8E-1
COOLANT TEMPERATURE GAUGE
INOPERATIVE........................8E-3
COOLANT TEMPERATURE INDICATOR
INOPERATIVE........................8E-3
COOLANT TEMPERATURE INDICATOR
LAMP...............................8E-1
COOLANT TEMPERATURE SENSOR.........25-9
COOLANT TEMPERATURE SENSOR,
ENGINE; FUEL SYSTEM................14-55
COOLANT TEMPERATURE SENSOR,
ENGINE; IGNITION SYSTEMS
.......8D-4,8D-22
COOLANT TEMPERATURE SENSORÐ
PCM INPUT, ENGINE
..................14-21
COOLANT TEMPERATURE SENSOR TEST,
ENGINE; FUEL SYSTEM
................14-43
COOLANT TEMPERATURE SENSOR TEST,
ENGINE; IGNITION SYSTEMS
...........8D-12
COOLER FLOW TESTING, TRANSMISSION
. . 21-106
COOLER LINE FITTINGS, TRANSMISSION
. . 21-187
COOLER LINES AND FITTINGS,
SERVICING TRANSMISSION
...........21-106
COOLER REVERSE FLUSHING,
TRANSMISSION
.....................21-105
COOLER SERVICE, TRANSMISSION
.......21-187
COOLERS, TRANSMISSION OIL
............7-29
COOLING SYSTEM; COOLING SYSTEM
.......7-1
COOLING SYSTEM; LUBRICATION AND
MAINTENANCE
.......................0-16
COOLING SYSTEM CAPACITIES
............7-38
COOLING SYSTEM CLEANING/REVERSE
FLUSHING
...........................7-17
COOLING SYSTEM COMPONENTS
...........7-1
COOLING SYSTEM, DRAINING
.............7-16
COOLING SYSTEM FANS
.................7-26
COOLING SYSTEM FOR LEAKS, TESTING
....7-18
COOLING SYSTEM HOSES
................7-26
COOLING SYSTEM, REFILLING
............7-17
CORE AND HOUSING, HEATER
............24-40
CORE, HEATER
........................24-28
CORE HOUSING REPLACEMENT, HEATER
. . . 24-29
COVER AND DISC INSTALLATION,
CLUTCH
.............................6-10
COVER AND DISC REMOVAL, CLUTCH
......6-10
COVER AND FRAME, BUCKET SEATBACK
. . 23-100
COVER, BUCKET SEAT CUSHION
..........23-98
COVER, ENGINE CYLINDER HEAD
......9-18,9-59
COVER, FRAME CROSSMEMBER
..........13-14
COVER OIL SEAL REPLACEMENT,
TIMING CASE
....................9-26,9-67
COVER REPLACEMENT, PITMAN SHAFT
AND SIDE
..........................19-26
COVER, TIMING CASE
...............9-27,9-67
COVERÐXJ VEHICLES, REAR SEAT
CUSHION
..........................23-107
COVERÐXJ VEHICLES, REAR
SEATBACK
.........................23-111
COVERSÐXJ VEHICLES, B/C-PILLAR AND
LIFTGATE PILLAR TRIM
..............23-116
COWL GRILLE AND SCREEN
.......23-11,23-139
COWL WEATHERSTRIP SEAL
............23-139
COWL WEATHERSTRIP SEAL/
CROSSMEMBER AIR DEFLECTOR
........23-10
CRANKCASE VENTILATION SYSTEM;
EMISSION CONTROL SYSTEMS
..........25-5
CRANKCASE VENTILATION SYSTEM;
LUBRICATION AND MAINTENANCE
........0-17
CRANKING TEST, STARTING SYSTEM
COLD
...............................8A-9
CRANKSHAFT MAIN BEARINGS;
ENGINES
........................9-40,9-80
CRANKSHAFT POSITION SENSOR;
FUEL SYSTEM
.......................14-55
CRANKSHAFT POSITION SENSOR;
IGNITION SYSTEMS
..............8D-2,8D-21
JINDEX5
Description Group-Page Description Group-Page Description Group-Page
FILTER REPLACEMENT, OIL.............21-100
FILTER SHIELD AND BRACKET, FUEL.......13-17
FINAL ASSEMBLY; FRONT SUSPENSION
AND AXLE...........................2-44
FINAL ASSEMBLY; REAR SUSPENSION
AND AXLES..........................3-26
FIRING ORDERÐ2.5L ENGINE, ENGINE....8D-33
FIRING ORDERÐ4.0L ENGINE, ENGINE....8D-33
FIRST GEAR (1) POSITION, HYDRAULIC
FLOW IN MANUAL...................21-94
FIRST GEAR, HYDRAULIC FLOW IN D
RANGE.............................21-87
FIRST-REVERSE BRAKE PISTON AND
TRANSMISSION CASE OVERHAUL......21-237
FIRST, SYMPTOM AND ACTIONÐSEE
PRELIMINARY CHECKS..................7-6
FIRSTÐTHIRDÐREVERSE GEAR
COMPONENTS......................21-159
FITTING CHART, CONNECTING ROD
BEARING........................9-36,9-76
FITTING CHART, MAIN BEARING.......9-43,9-83
FITTING O-RING SEAL, FLOW CONTROL
VALVE .............................19-12
FITTINGS, QUICK-CONNECT..........14-9,14-59
FITTINGS, SERVICING TRANSMISSION
COOLER LINES.....................21-106
FITTINGS, TRANSMISSION COOLER LINE . . 21-187
FIXED GLASS WATER LEAK DETECTION
AND REPAIR ..................23-83,23-189
FIXED WINDOW GLASS...........23-73,23-183
FIXED WINDOW GLASS, REAR DOOR......23-53
FLARE, FENDER......................23-144
FLARES AND LINERS, REAR
WHEELHOUSE.......................23-18
FLASHER, TURN SIGNALS AND HAZARD
WARNING...........................8A-1
FLOOR BRACKETSÐXJ VEHICLES,
SPARE TIRE/WHEEL HOLDDOWN.......23-128
FLOOR CONSOLEÐXJ VEHICLES, FULL . . . 23-125
FLOOR CONSOLES....................23-197
FLOOR MATS, CARPETS................23-129
FLOW CONTROL VALVE FITTING O-RING
SEAL..............................19-12
FLOW DURING FULL THROTTLE 3-2
DOWNSHIFT, HYDRAULIC..............21-92
FLOW DURING PART THROTTLE 3-2
DOWNSHIFT, HYDRAULIC..............21-91
FLOW IN D RANGE FIRST GEAR,
HYDRAULIC.........................21-87
FLOW IN D RANGE SECOND GEAR,
HYDRAULIC.........................21-88
FLOW IN D RANGE THIRD GEAR,
HYDRAULIC.........................21-89
FLOW IN MANUAL FIRST GEAR
(1) POSITION, HYDRAULIC.............21-94
FLOW IN MANUAL SECOND (2) RANGE,
HYDRAULIC.........................21-93
FLOW IN PARK AND NEUTRAL,
HYDRAULIC.........................21-86
FLOW IN REVERSE, HYDRAULIC..........21-95
FLOW IN THIRD GEAR (CONVERTER
CLUTCH ENGAGED), HYDRAULIC........21-90
FLOW TESTING, TRANSMISSION
COOLER...........................21-106
FLUID AND LEVELÐBRAKELINES
AND HOSES, BRAKE BLEEDINGÐ
BRAKE..............................5-13
FLUID CAPACITIES.......................0-4
FLUID, CLUTCH LINKAGE
..................6-1
FLUID CONTAMINATION, BRAKE
...........5-13
FLUID, IMPORTANCE OF CLEAN BRAKE
.....5-48
FLUID LEVEL AND CONDITION
...........21-69
FLUID LEVEL AND CONDITION,
CHECKING
....................21-96,21-173
FLUID LEVEL, BRAKE
....................5-13
FLUID LEVEL, CLUTCH
...................6-14
FLUID LEVEL, CORRECT
.................5-48
FLUID, RECOMMENDED
............21-66,21-96
FLUID, RECOMMENDED BRAKE; BRAKES
....5-13,
5-48
FLUID TUBE RETAINER CLIP, FUEL AND
BRAKE; BODY COMPONENTSÐXJ
VEHICLES
..........................23-86
FLUID TUBE RETAINER CLIP, FUEL
AND BRAKE; FRAME AND BUMPERS
.....13-16FLUID/LUBRICANTS/CLEANING
SOLVENTS, BRAKE.....................5-1
FLUSHING, COOLING SYSTEM CLEANING/
REVERSE............................7-17
FLUSHING, TRANSMISSION COOLER
REVERSE..........................21-105
FLYWHEEL SERVICE.....................6-15
FOG LAMP BEAM ADJUSTMENT..........8L-12
FOG LAMP BULB/ELEMENT
REPLACEMENT......................8L-13
FOG LAMP REPLACEMENT..............8L-15
FOG LAMP SERVICE INFORMATION........8L-12
FOG LAMP SWITCH REPLACEMENT.......8L-14
FOG LAMP TROUBLE DIAGNOSIS.........8L-12
FOG LAMPÐYJ RENEGADE VEHICLES....23-150
FORM-IN-PLACE GASKETS.................9-1
FORMULAS AND EQUIVALENT VALUES,
CONVERSION.....................INTRO.-8
FORWARD CLUTCH OVERHAUL..........21-223
FOURTH GEAR OVERDRIVE COMPONENTS . . 21-158
FRAME ALIGNMENT....................13-10
FRAME, BUCKET SEATBACK COVER......23-100
FRAME CROSSMEMBER COVER..........13-14
FRAME INSPECTION/MEASUREMENTS.....13-10
FRAME REPAIR SERVICE................13-13
FRAME WEATHERSTRIP SEAL,
WINDSHIELD.......................23-185
FRAME, WINDSHIELD.................23-184
FRAME, YJ............................13-8
FRESH AIR DOOR VACUUM MOTOR.......24-41
FRESH AIR INTAKE DUCT...............24-41
FRESH AIR VENTILATION................24-39
FRONT AND REAR AXLES................0-26
FRONT AXLE, MODEL 30.................2-46
FRONT BAND ADJUSTMENT.............21-99
FRONT BUCKET SEATS..................23-97
FRONT BUMPER...................13-3,13-14
FRONT CABLE REPLACEMENT (YJ),
PARKING BRAKE......................5-62
FRONT CARPET/MATÐXJ VEHICLES......23-129
FRONT CLUTCH OVERHAUL.............21-125
FRONT DOOR SPACER BLOCKSÐTWO-
DOOR VEHICLES.....................23-60
FRONT DOOR VENT WINDOW............23-50
FRONT DOOR WINDOW GLASS...........23-49
FRONT DOOR WINDOW GLASS
REGULATOR........................23-48
FRONT DRIVE AXLE......................2-3
FRONT FASCIA AND SKID PLATEÐYJ
RENEGADE VEHICLES................23-148
FRONT FENDER.......................23-14
FRONT FENDER EXTENSION PANELÐYJ
RENEGADE VEHICLES................23-149
FRONT INNER SCUFF PLATE/COWL SIDE
TRIM PANELÐXJ VEHICLES...........23-114
FRONT PARK/TURN SIGNAL LAMP BULB
REPLACEMENT.......................8L-8
FRONT PLANETARY GEAR OVERHAUL.....21-228
FRONT SERVO AND BAND OVERHAUL....21-136
FRONT SHOULDER BELT/BUCKLEÐXJ
VEHICLES.........................23-119
FRONT SHOULDER BELTS..............23-196
FRONT SKID PLATE....................23-84
FRONT SUPPORT CUSHION, ENGINE.......13-15
FRONT SUSPENSION.....................2-1
FRONT SUSPENSION COMPONENTS, XJ.....2-47
FRONT SUSPENSION COMPONENTS, YJ.....2-47
FRONT SUSPENSION, XJ.................2-10
FRONT SUSPENSION, YJ.................2-13
FRONT TOW HOOKS
....................13-5
FRONT WHEEL ALIGNMENT
................2-5
FRONT WHEEL BEARINGS
................0-31
FRONT WHEEL SENSOR INSTALLATION
.....5-49
FRONT WHEEL SENSOR REMOVAL
.........5-49
FRONT WIPER ARM AND PIVOT
ASSEMBLY REPLACEMENT
..............8K-9
FRONT WIPER ARM REPLACEMENT
........8K-8
FRONT WIPER BLADE REPLACEMENT
......8K-8
FRONT WIPER MOTOR
.................8K-10
FRONT WIPERS/WASHERS
...............8K-1
FRONT WIPERS/WASHERS GENERAL
INFORMATION
........................8K-8
FUEL AND BRAKE FLUID TUBE RETAINER
CLIP; BODY COMPONENTSÐXJ
VEHICLES
..........................23-86FUEL AND BRAKE FLUID TUBE
RETAINER CLIP; FRAME AND BUMPERS . . . 13-16
FUEL DELIVERY SYSTEM.................14-2
FUEL FILLER DOOR BUMPERS...........23-31
FUEL FILLER HOSE SPLASH SHIELDÐXJ
VEHICLES..........................23-86
FUEL FILLER NOZZLE/TUBE..............23-30
FUEL FILLER PROTECTOR/NOZZLE.......23-158
FUEL FILTER......................14-8,14-55
FUEL FILTER BRACKET..................23-86
FUEL FILTER SHIELD AND BRACKET.......13-17
FUEL GAUGE..........................8E-2
FUEL GAUGE INOPERATIVE...............8E-3
FUEL GAUGE SENDING UNIT.............14-15
FUEL INJECTION (MFI)ÐCOMPONENT
DESCRIPTION/SYSTEM OPERATION,
MULTI-PORT........................14-17
FUEL INJECTION (MFI)ÐCOMPONENT
REMOVAL/INSTALLATION, MULTI-PORT . . . 14-54
FUEL INJECTION (MFI)ÐGENERAL
DIAGNOSIS, MULTI-PORT..............14-32
FUEL INJECTOR.......................14-55
FUEL INJECTORSÐPCM OUTPUT.........14-25
FUEL PRESSURE LEAK DOWN TEST........14-7
FUEL PRESSURE REGULATOR............14-30
FUEL PRESSURE RELEASE PROCEDURE.....14-5
FUEL PUMP CAPACITY TEST..............14-7
FUEL PUMP ELECTRICAL CONTROL........14-5
FUEL PUMP MODULE..............14-2,14-56
FUEL PUMP RELAY....................14-56
FUEL PUMP RELAYÐPCM OUTPUT.......14-25
FUEL PUMP RELAY TESTING.............14-44
FUEL RAIL...........................14-30
FUEL RAIL ASSEMBLY..................14-56
FUEL REQUIREMENTS....................0-2
FUEL SYSTEM........................14-62
FUEL SYSTEM PRESSURE RELEASE
PROCEDURE........................14-56
FUEL SYSTEM PRESSURE TEST......14-5,14-48
FUEL TANK...........................14-12
FUEL TANK CAPACITIES............14-12,14-62
FUEL TANK FILLER TUBE CAP;
EMISSION CONTROL SYSTEMS......25-4,25-9
FUEL TANK FILLER TUBE CAP; FUEL
SYSTEM............................14-12
FUEL TANK FILLER TUBE, NO-LEAD.......14-12
FUEL TANK PRESSURE RELIEF/
ROLLOVER VALVE...............14-15,14-56
FUEL TANK SKID PLATE; BODY
COMPONENTSÐXJ VEHICLES..........23-84
FUEL TANK SKID PLATE; FRAME AND
BUMPERS..........................13-16
FUEL TANK SUPPORT STRAP............23-86
FUEL TANKS.....................14-12,14-56
FUEL TUBES/LINES/HOSES AND CLAMPS . . . 14-9,
14-56
FUEL USAGE STATEMENT................14-1
FUEL USAGE STATEMENTÐGAS
ENGINES............................0-17
FUEL WARNING INOPERATIVE, LOW........8E-4
FUEL WARNING LAMP, LOW..............8E-2
FULL FLOOR CONSOLEÐXJ VEHICLES....23-125
FULL-METAL DOOR ASSIST HANDLE.....23-175
FULL-METAL DOOR HINGES............23-179
FULL-METAL DOOR KEY LOCK
CYLINDER.........................23-178
FULL-METAL DOOR LATCH.............23-179
FULL-METAL DOOR LATCH EXTERNAL
RELEASE HANDLE...................23-178
FULL-METAL DOOR LATCH INSIDE
RELEASE AND LOCK HANDLE..........23-175
FULL-METAL DOOR SERVICE............23-181
FULL-METAL DOOR TRIM PANEL........23-175
FULL-METAL DOOR VENT WINDOW
GLASS............................23-177
FULL-METAL DOOR WATERDAM.........23-176
FULL-METAL DOOR WEATHERSTRIP
SEALS............................23-180
FULL-METAL DOOR WINDOW GLASS.....23-178
FULL-METAL DOOR WINDOW GLASS
REGULATOR
.......................23-177
FULL-METAL DOOR WINDOW GLASS
REGULATOR HANDLE
................23-175
FUNCTION TROUBLE DIAGNOSISÐXJ
VEHICLES, HEADLAMP DELAY
..........8L-16
FUSE CHARTS AND RELAY BANKS
.........8W-8
JINDEX9
Description Group-Page Description Group-Page Description Group-Page