INTRODUCTION
INTRODUCTION
DESIGNATIONS,
LABELS/PLATES/DECALS,
CODES
AND DIMENSIONS/WEIGHTS .
CONTENTS
page
MEASUREMENT
AND TORQUE
... 1 SPECIFICATIONS
page
. 11
DESIGNATIONS, LABELS/PLATES/DECALS, CODES
AND
DIMENSIONS/WEIGHTS
INDEX
page
Engine
and
Transmission/Transfer
Case
Identification
2
Engine/Transmission/GVWR
4
Equipment
Identification
Plate
3
International
Vehicle Control
and
Display
Symbols
10
Major Component
Identification 3
VEHICLE DESIGNATIONS The Vehicle Code chart lists description and code
for Ram Truck and Sport Utility vehicles. The codes are used to identify vehicle types in charts, captions
and in service procedures. The vehicle codes are
dif
ferent than the Vehicle Identification Number (VIN) or the wheelbase/model code.
VEHICLE SAFETY CERTIFICATION
LABEL
A certification label is attached to the left side
B-pillar. The label certifies that the vehicle conforms
to Federal Motor Vehicle Safety Standards (FMVSS).
The label also lists the: • Month and year of vehicle manufacture
• Gross Vehicle Weight Rating (GVWR). The gross
front and rear axle weight ratings (GAWR's) are
based on a minimum rim size and maximum cold tire inflation pressure Vehicle Identification Number (VIN)
Type of vehicle
Type of rear wheels (single or dual) Bar code
Month, Day and Hour (MDH) of final assembly
VEHICLE IDENTIFICATION NUMBER (VIN) PLATE The Vehicle Identification Number (VIN) plate is
attached to the top left side of the instrument panel.
The VIN contains 17 characters that provide data
concerning the vehicle. Refer to the decoding chart to
determine the identification of a vehicle.
page
Trailer
Towing Specifications
4
Vehicle Code Plate
2
Vehicle Designations
1
Vehicle Dimension
4
Vehicle
Identification
Number (VIN) Plate
1
Vehicle Safety
Certification
Label
............. 1
Vehicle Weights
4
VEHICLE CODE
DESIGNATIONS
VEHICLE CODE
= AD
(DODGE
RAM
PICKUP
&
CHASSIS
CAB)
VEHICLE
FAMILY LINE DESCRIPTION
AD1
D150
AD2
D250
AD3
D350
PICKUP
4x2
AD5
W150
AD6
W250
AD7
W350
PICKUP
4x4
AD2
D250
AD3
D350
CHASSIS
CAB
4x2
AD6
W250
AD7
W350
CHASSIS
CAB
4x4
AD4
AD100
AD4
AD150
SPORT
UTILITY
4x2
AD8
AD100
AD8 AD
150
SPORT
UTILITY
4x4
J90IN-32
4 INTRODUCTION
• VEHICLE DIMENSIONS
VEHICLE
FAMILY
WHEELBASE
AVAILABLE
CAB
TO
AXLE BODY
TYPE
SfANDAID
SODIES
AVAILABLE
VEHICLE
FAMILY
WHEELBASE
AVAILABLE
CAB
TO
AXLE BODY
TYPE
NOMINAL
LENGTH
(LOAD
SPACE
D
MENSIONS
(2)
VEHICLE
FAMILY
WHEELBASE
AVAILABLE
CAB
TO
AXLE BODY
TYPE
NOMINAL
LENGTH LENGTH MAX.
WIDTH
HEIGHT
VOLUME
AD-1
AD-5
2921
mm
(115
in) —
Sweptline
1981
mm
(6.5
ft)
1981
mm
(78
in)
1778 mm
(70
in)
485 mm
19.1
in) 1.71 m3
(60.35
ft3)
AD-1
AD-2
AD-3
AD-5
AD-6
AD-7
3327
mm
(131
in) —
Sweptline
2438 mm
(8
ft)
2489 mm
(98
in)
1778 mm
(70
in)
485 mm
(19.1
in)
2.15
m3
(75.8
ft3)
AD-2
AD-3
AD-7
3327
mm
(131
in)
1422 mm
(56
in)
Chassis
Cab
2438 mm
(8
ft)
—
— — —
AD-3
AD-7
3249 mm
(135
in)
1524 mm
(60
in)
Chassis
Cab
2896 mm
(9.5
ft) —
— — —
AD-3
4039 mm
(159
in)
2134 mm
(84
in)
Chassis
Cab
3810 mm
(12.5
ft)
—
— —
AD-4
2692
mm
(106
in)
Sport
Utility
4x2
—
1778 mm 1588 mm
(62.5
in)
1062 mm
(41.8
in)
2.99
m3
(105.8
ft3)
AD-8
2692
mm
(106
in)
Sport
Utility
4x4
—
1778 mm 1588 mm
(62.5
in)
1062 mm
(41.8
in)
2.99
m3
(105.8
ft3)
AD-1
3378 mm
(133
in) —
Sweptline
1981
mm
(6.5
ft)
1984 mm
(78.1
in)
1778 mm
(70
in)
485 mm
(19.1
in) 1.71 m3
(60.4
ft3)
AD-1
AD-2
AD-5
AD-6
3785 mm
(149
in) —
Sweptline
Club
Cab 2438 mm
(8
ft)
2489 mm
(98
in)
1778 mm
(70
in)
485 mm
(19.1
in)
2.15
M3
(75.8
ft3)
®
Driver seat
to
tailgate.
(2)
Based
on
S.A.E.
procedure
Jl
100. J901N-34
VEHICLE
WEIGHTS
The Vehicle Weights chart provides:
• The Gross Vehicle Weight Rating (GVWR),
• The payload
• The curb weight
for
each vehicle type/wheelbase
TRAILER
TOWING
SPECIFICATIONS
The Trailer Towing Specifications chart provides:
• The maximum trailer tongue weight
• The maximum trailer weight
• The maximum combined weight of the trailer/load/
towing vehicle with
a
specific engine/transmission/ axle combination.
VEHICLE
DIMENSION
The Vehicle Dimension chart provides
the
dimen
sions
for
each type
of
Ram Truck, Ram Chassis Cab
and Ramcharger vehicle.
ENGINE/TRANSMISSION/GVWR
The Engine/Transmission/GVWR chart provides
the maximum load data
for
each vehicle combina tion.
•
INTRODUCTION
7
VEHICLE
WEIGHTS
RAM
PICKUP
MODEL/
FAMILY
BODY
(3)
STYLE
GVWR
PAYLOAD
ALLOWANCE
(1)
CURB
WEIGHT
(2)
D150
AD1
4x2
61
2495
kg
5500
lbs
853
kg 1880 lb
1642 kg
3620
lbs
D150
AD1
4x2
62
2495
kg
2722
kg
5500
lbs
6000
lbs 804 kg
1021 kg 1772 lbs
2252
lbs 1691 kg
1700 kg
3728 lbs
3748 lbs
D150
AD1
4x2
31
2722
kg
6000
lbs 852 kg
1878 lbs 1870 kg
4122 lbs
D150
AD1
4x2
32
2722
kg
6000
lbs
787 kg 1736 lbs 1934 kg
4264 lbs
D250
AD2
4x2
62
3357
kg
3860
kg
7400
lbs
8510 lbs 1527 kg
1952 kg
3366 lbs
4304 lbs 1830 kg
1908 kg
4034 lbs
4206 lbs
D250
AD2
4x2
32
3357
kg
3860
kg
7400
lbs
8510 lbs 1369 kg
1846 kg
3019 lbs
4070
lbs 1987 kg
2014 kg 4381 lbs
4440
lbs
D350
AD3
4x2
62(4)
3946 kg
4581 kg
8700
lbs
10,100
lbs 2001 kg
2485
kg 4411 lbs
5478 lbs
1945
kg
2097
kg 4289 lbs
4622
lbs
W150
AD5
4x4
61
2858 kg
6300
lbs
978
kg
2156
lbs
1880 kg
4144 lbs
W150
AD5
4x4
62
2903
kg
6400
lbs
966
kg
2131 lbs
1936 kg 4269 lbs
W150
AD5
4x4
32
2903
kg
6400
lbs 789 kg
1740 lbs 2114 kg
4660
lbs
W250
AD6
4x4
62
3402
kg
3860
kg
7500
lbs
8510 lbs 1364 kg
1769 kg
3007
lbs
3899 lbs 2038 kg
2092
kg
4493
lbs
4611 lbs
W250
AD6
4x4
32
3402
kg
3860
kg
7500
lbs
8510 lbs 1259 kg
1664 kg
2775
lbs
3668 lbs
2143
kg
2196 kg
4725
lbs
4842
lbs
W350
AD7
4x4
62
3946 kg
8700
lbs 1749 kg
3855
lbs 2198 kg
4845
lbs
(1)
Payload
includes
maximum
weight
of
driver,
passengers,
cargo
and
optional
equipment
not
included
in
pavload
or
GVW
package
-
rayload
allowance
for
Chassis
Cabs
is
not supplied due to
large
variations
or
body
equipment
installed.
(2)
Includes
base
engine
(3)
Body
Style
Cab
Bed
Length
61
Std. 1981
mm
(6.5 ft
62 Std. 2438
mm
8.0 ft
31
Club
1981 mm 6.5 ft
32
Club
2438
mm
8.0 ft
63
Std. N.A
64
Std. N.A.
71
Sport
Utility N.A.
(4)
Dual
Rear
Wheels
J90IN-36
8 INTRODUCTION
•
VEHICLE
WEIGHTS
(CONT'D)
RAM
CHASSIS
CAB
MODEL/
FAMILY
BODY(3)
STYLE
GVWR
PAYLOAD
ALLOWANCE
(1)
CURB
WEIGHT
(2)
D250
AD2
4x2
62
3357
kg
3860
kg
7400
lbs
8510 lbs 1721 kg
1740 kg
3794 lbs
3835
lbs
D350
AD3
4x2
62
3946 kg
8700
lbs
ID
1794 kg
3954 lbs
D350
AD3
4x2
4581 kg
4763
kg
10,100
lbs
10,500
lbs
..,
1963
kg
1972 kg
4327
lbs
4347
lbs
D350
AD3
4x2
"111 4581 kg
4763
kg
10,100
lbs
10,500
lbs
1.1
2032
kg
2043
kg 4479 lbs
4505
lbs
W250
AD6
4x4
62
3860
kg
8510 lbs
1.) 1886 kg
4158 lbs
W350
AD7
4x4
62
3946 kg
8700
lbs
ID
2038 kg
4494 lbs
W350
AD7
4x4
4581 kg
4990
kg
10,100
lbs
11,000
lbs
ID
2136 kg
2145
kg 4709 lbs
4729 lbs
RAMCHARGER
-
SPORT
UTILITY
MODEL/
FAMILY
BODY(3)
STYLE
GVWR
PAYLOAD
ALLOWANCES)
CURB
WEIGHT(2)
D100
AD4
4x2 71
2540
kg
5600
lbs
603
kg 1330 lbs
1937
kg
4270
lbs
D150
AD4
4x2 71
2540
kg
5600
lbs
606
kg
1336
lbs
1934
kg
4264
lbs
W100
AD8
4x4 71
2722
kg
6000
lbs
618
kg
1363
lbs
2103
kg
4637
lbs
W150
AD8
4x4 71
2722
kg
2903
kg
6000
lbs
6400
lbs 621 kg
796
kg
1369
lbs
1755
lbs
2102
kg
2107
kg
4631
lbs
4645
lbs
(1)
Payload includes maximum weight
of
driver,
passengers,
cargo and optional equipment not included in payload
or
GVW package - Payload allowance
for
Chassis
Cabs
is
not
supplied
due to
large variations
of
body equipment installed.
!
2)
Includes base engine
3)
Body Style
Cab
Bed Length
6V
Std.
1981
mm
[6.5 ft)
62
Std.
2438
mm
8.0 ft
31
Club
1981
mm
6.5 ft
32
Club
2438
mm
8.0 ft
63
Std.
N.A
64
Std.
N.A.
71 Sport
Utility N.A.
(4) Dual Rear Wheels
J90IN-38
TRAILER TOWING
SPECIFICATIONS
ALLOWABLE
TONGUE WEIGHTS Max. Tongue
Model
GVWR
Weight
D/W150/150S
Ramcharger All
800
D/W250
All
900
D/W350
Single
Rear Wheels All
1000
Dual Rear Wheels All
1200
GCWR
-
GROSS
COMBINED
WEIGHT RATING
(Total
truck,
trailer,
cargo,
people
&
fluids)
AXLE
RATIOS
ENGINE
TRANSMISSION
3.54
3.90 4.10
4.56
D-150 3.9L Man. 5-spd.
8,000 8,000
Auto. 3-spd.
8,800
9,200
Auto. 4-spd.
O/D
8,800
9,200
5.2L Auto. 3-spd.
11,500
12,500
Auto. 4-spd.
O/D
10,500
10,500
Auto. 4-spd.
H.D.
11,500
12,500
5.9L Auto. 4-spd
H.D.
12,000
13,000 13,500
14,000
D-250
3.9L Auto. 3-spd.
8,800
9,200
5.2L Auto. 4-spd.
O/D
10,500 10,500
Auto. 4-spd.
H.D.
11,500
12,500
5.9L Auto. 4-spd.
H.D.
12,000
13,000 13,500
14,000
D-350
5.9L Auto. 4-spd.
H.D.
12,000
13,000 13,500 14,000
W-150 3.9L Auto. 4-spd.
H.D.
8,800
9,200
5.2L Auto. 4-spd.
H.D.
11,500
12,500
5.9L Auto. 4-spd.
H.D.
12,000
13,000 13,500
14,000
W-250
5.9L Auto. 3-spd.
12,000
13,000 13,500 14,000
W-350
5.9L Auto. 3-spd.
12,000 13,000 13,500 14,000
Auto. 4-spd.
H.D.
12,000
13,000 13,500 14,000
Ramcharger
4x2
5.2L Auto. 4-spd.
H.D.
11,500 12,500
5.9L Auto. 4-spd.
H.D.
12,000 13,000 13,500 14,000
Ramcharger
4x4
5.2L Auto. 4-spd.
H.D.
11,500 12,500
5.9L Auto. 4-spd.
H.D.
12,000
13,000 13,500 14,000
•
• —
LUiRICATlON
AND
MAINTENANCE
0 - 1
CONTENTS
page
page
CHASSIS
AND
BODY
28
ENGINE MAINTENANCE
14
DRIVETRAIN
.,,, 22
GENERAL INFORMATION
1
GENERAL
INFORMATION INDEl
page
Classification
of
Lubricants
. 3
Components
Requiring
No
Lubrication
4
Fuel Requirements
. 2
Introduction
1
Lubrication
and
Replacement Parts Recommendation
3
page
Routine Maintenance
2
Starting
Assistance (Jump Starting)
9
Vehicle
Lifting
Recommendations
............ 10
Vehicle Noise
Control
2
Vehicle Towing Recommendations
11
INTRODUCTION
Lubrication and maintenance is divided into re
quired and recommended service tasks. The required service tasks must be completed to verify the emis
sion controls function correctly. The recommended
service tasks should be completed to maintain safety
and durability. This information will assist the service personnel
in providing maximum protection for each owner's
vehicle. Conditions can vary with individual driving habits.
It is necessary to schedule maintenance as a time in
terval as well as a distance interval. It is the owner's responsibility to determine the ap
plicable driving condition. Also to have the vehicle serviced according to the maintenance schedule, and
to pay for the necessary parts and labor. Vehicles with a Gross Vehicle Weight Rating
(GVWR) of 3 855 kg (8,500 lbs.) or less must conform
to light duty emission standards. Vehicles with a Gross Vehicle Weight Rating (GVWR) of 3 856 kg
(8,501 lbs.) or more must conform to heavy duty
emission standards. The GVWR for each vehicle is listed on the Safety
Certification Label. This label is affixed to the driver
side door pillar (Fig. 1).
Additional maintenance and lubrication informa
tion is listed in the Owner's Manual.
Mm
rv
CHRYSLER
DATE
OF MFR
MFD BY CORPORATION
GVWR
GAWR FRONT
GAWR REAR
WITH
TIRES
WITH
TIRES
RIMS
AT
RIMS
AT
PSI
COLD
PSI
COLD THIS VEHICLE CONFORMS
TO
ALL APPLICABLE FEDERAL MOTOR VEHICLE SAFETY
STANDARDS
IN
EFFECT ON
THE
DATE
OF
MANUFACTURE SHOWN ABOVE.
SINGLE
DUAL
BAR
CODE
VEHICLE MADE
IN
4648503
J9UN-25
Fig. 1 Vehicle Safety
Certification
Label
SEVERE DRIVING
CONDITIONS
Vehicles subjected to severe driving conditions
should decrease the interval between component
maintenance. Severe driving conditions are defined
as:
• Frequent short trip driving less than 24 km (15
miles)
• Frequent driving in dusty conditions
• Trailer towing
• Extensive engine idling
• Sustained high speed operation
• Desert operation
• Frequent starting and stopping
• Cold climate operation
LUBRICATION
AND
MAINTENANCE
LUBRICATION
AND
MAINTENANCE
0-11
J
DRIVE-ON
HOIST
I
FRAME
CONTACT
HOIST
TWIN
POST
CHASSIS
HOIST
FLOOR
JACK
RROOD30
Fig.
8 Correct Vehicle Lifting
Locations
An axle tube
A body side sill
A steering linkage component
A drive shaft
The engine or transmission oil pan
The fuel tank
• A front suspension arm Use the correct frame rail lifting locations only
(Fig. 8).
HOIST A vehicle can be lifted with:
• A single-post, frame-contact hoist
• A twin-post, chassis hoist
• A ramp-type, drive-on hoist
When a frame-contact type hoist is used, verify
that the lifting pads are positioned properly (Fig. 8).
WARNING:
WHEN
A
SERVICE
PROCEDURE
RE
QUIRES
THE
REMOVAL
OF
THE
REAR
AXLE,
FUEL
TANK,
OR
SPARE
TIRE,
EITHER:
• PLACE ADDITIONAL WEIGHT ON THE REAR
END OF THE VEHICLE
« ATTACH THE VEHICLE TO THE HOIST
« PLACE JACK STANDS UNDER THE VEHICLE
FOR SUPPORT TO PREVENT TIPPING WHEN
THE CENTER OF BALANCE CHANGES
4WD VEHICLES A standard hoist can be used to lift a 4WD vehicle.
The hoist should be inspected for adequate clearance. The lift arms, pads or ramps should be adjusted to
ensure that there is adequate clearance (Fig. 9).
ADJUSTMENT
PAD
ii 7
MAINTAIN
CLEARANCE
HOIST
ARM
RK44
Fig.
9 Lifting 4WD Vehicle
With
Single-Post
Hoist—
Typical
When a twin-post hoist is used, a 4 x 4 x 12-inch
wood spacer also could be required. Place the wood spacer under the front axle (opposite the differential
housing). This will maintain balance and level lift ing.
CAUTION:
The
block
that
is
used must
be
secured in
a
safe manner. This
will
ensure
that
it
will
not un
balance
the
vehicle.
VEHICLE
TOWING
RECOMMENDATIONS
When it is necessary to tow a Ram Truck, the rec
ommended method is either:
• the sling-type, rear-end raised towing method; or
• the wheel-lift towing method with a tow dolly lo
cated under the front wheels. A vehicle with flat-bed hauling equipment can also
be used to transport a disabled vehicle.
SLING-TYPE
FLAT
BED
RR0OD29
Fig.
10 Tow Vehicles
With
Approved
Equipment
•
Fig.
5
Cleaning
Filter
Element—Typical
DIESEL
ENGINE
AIR
FILTER CANISTER MAINTENANCE SCHEDULE
The Diesel engine air filter should be cleaned after
each interval specified in the Diesel engine mainte
nance schedule.
When the vehicle is operated in dusty areas, the
canister should be cleaned more frequently.
EXHAUST
MANIFOLD HEAT CONTROL VALVE
MAINTENANCE SCHEDULE
The exhaust manifold heat valve should be ser
viced after the interval specified in the maintenance schedule has elapsed.
SERVICE The exhaust manifold heat valve is located at the
left manifold (Fig. 6). Test the valve for non-re stricted movement.
Fig.
6 Manifold Heat Control
Valve
LUBRICATION
AND
MAINTENANCE
0 - 17
Fig.
7 Positive
Crankcase
Ventilation
System—Typical
SYSTEM OPERATION
Each PCV system is comprised of an air inlet filter,
a flow-control (PCV) valve, and the associated hoses.
The air inlet filter is located at the cylinder head cover (Fig. 7).
WARNING:
USE
EXTREME CAUTION WHEN
THE
ENGINE
IS
OPERATING.
DO NOT PUT
YOUR
HANDS NEAR
THE
DRIVE BELT(S), PULLEYS
OR
FAN BLADE.
DO NOT
STAND
IN A
DIRECT LINE
WITH
THE FAN
BLADE.
(1) With the engine idling, accelerate momen
tarily. The valve shaft counterweight should move CLOCKWISE.
(2) If no movement is observed, either the shaft is
binding or the thermostat spring is weak or broken. (3) If the thermostat spring is weak or broken, re
place the spring.
(4) Verify the manifold is COOL. Apply
MOPAR®Rust Penetrant (or an equivalent product)
to each end of the valve shaft at the bearings (Fig.
6).
(5) Allow the solvent to penetrate for a few min
utes.
Then, rotate the valve shaft back and forth un
til it turns without restriction.
AIR INJECTION SYSTEMS/AIR PUMP
Air injection system/air pump valves and switches
should be periodically tested for proper operation. In
spect the check valve tubing for corrosion. Replace it
if excessive corrosion exists.
CRANKCASE
VENTILATION
SYSTEM
All gasoline engines are equipped with a positive
crankcase ventilation (PCV) system. The PCV sys
tem prevents emission of residual engine oil vapor
from the crankcase (Fig. 7).