MANUAL TRANSAXLE
TRANSAXLE
- REMOVAL AND INSTALLATIONNZlMA-A
. .
,-27-34 Nm
20-25 ft.lbs.15-22 Nm
11-16
ft.lbs.43-55 Nm
32-39
ft.lbs.
\
60-80 Nm*43-58 ft.lbs.*60-80 Nm
/da-,, ft.lbs.
lo-12 NmI7-9
ft.lbs.I
15-2: Nm
11-16 ft.lbs.OOAOl~4
Pre-removal Operation@Removal of the Battery
rl Draining of the Transaxle Oil (Refer to
P.21-13.)l Removal of the Air Hose(Refer to GROUP 11-Air Cleaner.)
Post-installation 0erationl installation of theI!attery
l supplying of Transaxle Oil (Refer to P.21-13.)*Installation of the Air Hose
(Refer to GROUP 11 -Air Cleaner.)
l checking the Operation of the Shift Lever
l checkina the Ooeration of the Meters and Gauges
Removal steps
1. Cotter pin
2. Connection for select cable
3. Connection for shift cable
4*4. Connection for clutch release cylinder
5. Backup light switch connector
6. Connection for speedometer cable
I)* 7. Starter
8.
Lfrsaxle assembly upper part coupling
9. Transaxle mount bracket
ZKeverse the removal procedures to reinstall. ” ’(2) W : Refer to “Service Points of Removal”.
(3) ~~ : Refer to “Service Points of Installation”.
(4) m : Non-reusable parts
(5)For tightening locations indicated by the * symbol, fjrst
tighten temporarily, and then make the final tightenrngwith the entire weight of the engine applied to the
vehicle body.
(6)If therease has been wiped from the input shaft spline
or if taeinput shaft has been replaced, apply specralgrease (MOPAR Multi-mileage Lubricant Part
No.2525035 or equivalent) to the input shaft Spline.
21-82MANUAL TRANSAXLE
TRANSAXLE
REMOVAL AND INSTALLATION
Pre-removal Operationl Removal of the Battery*Draining of the Transaxle Oil (Refer to P.Zl-13.)
@Removal of the Air Hose
(Refer to GROUP 11 -Air Cleaner.)IO-1
7-1111-16
ftlbs.
Post-installation Operation@Installation of the Battery
*Supplying of Transaxle Oil (Refer to P.21-13.)*Installation of the Air Hose
(Refer to GROUP II-Air Cleaner.)
*Checking the Operation of the Shift Lever
@Checking the Operation of the Meters and Gauges
27-34 Nm
60-60 Nm*60-80 Nm20-25 ft.lbs.
\
43-58/t.,b~43-58 ft.lbs.
15-22
6 Nm
ftlbs.
15-22 Nm
vt11-16
ft.lbs.Removal steps
1. Cotter pin
2. Connection for select cable
3. Connection for shift cable
*I)4. Connection for clutch release cylinder
5. Backup light switch connector
6. Connection for speedometer cable
l * 7. Starter
8.
A;;saxle assembly upper part coupling
9. Transaxle mount bracket
NZlMA-B -
,“rr,s.
09AOl44
NOTE(1) Reverse the removal procedures to reinstall.
(2)
+e : Refer to “Service Points of Removal”.
(3) I)+ : Refer to “Service Points of Installation”.
(4) m : Non-reusable parts(5)For tightening locations indicated by the * symbol, first
tighten temporarily, and then make the final tightening
with the entire weight of the engine applied to the
(6)vehicle body.
If the grease has been wiped from the input shaft and
center shaft splines or if the input shaft and center shaft
have been replaced, apply special grease
(MOPARMulti-mileage Lubricant Part No. 2525035 or equivalent)
to the input shaft and center shaft splines.
AUTOMATIC TRANSAXLE - Troubleshooting21-179
@: ELC-4PJT
@I: Diagnosis control
0: Ground
16R1336
OBTAINING FAULT CODES(1) Connect the voltmeter to the connector for diagnosis.
(2) Read the output fault codes.
Then follow the remedy procedures according to the
“FAULT
CODE DESCRIPTION” on the following page.
NOTEl As many as a maximum of
terr fault codes, in the
sequence of occurrence, can be stored in the Random
Access Memory (RAM) incorporated within the control
unit.l If the number of stored fault codes or fault patterns
exceeds ten, already stored fault codes will be erased,
in sequence beginning with the oldest.
l Do not disconnect the battery until all fault codes or
fault patterns have been read out, because all stored
fault codes or fault patterns will be canceled when the
battery is disconnected.
(3) If the fail-safe system is activated and the transaxle is
locked in
3rd gear, the fault code in the Fail-Safe Code
Description will be stored in the RAM.
Three of these fault codes can be stored.
(4) The
cancelation will occur if, with the transaxle locked in
3rd gear, the ignition key is turned to the OFF position, but
the fault code is stored in the RAM.
AUTOMATIC TRANSAXLE - Transaxle Assembly
TRANSAXLE ASSEMBLY
,--. REMOVAL AND INSTALLATION
Pre-removal OperationPost-installation Operation@Removal of Battew@Installation of Air CleaneraDraining of Transaxle Fluid(Refer to GROUP 11 -Air Cleaner.)(Refer to GROUP O-Maintenance Service.)@Installation of BatteryaRemoval of Air Cleaner*Supplying of Transaxle Fluid
(Refer to GROUP 11 -Air Cleaner.)(Refer to GROUP O-Maintenance Service.)
27-34 Nm20-25
ftlbs.
1143-55 Nm31-40
ft.lbs.-\60-80
flrn60-80 Nm/43-58 ft.lbs.
//\-LTT \.30-35 Nm
AIq 30-35 Nm22-25 klbs.22-25 ft.lbs.
09A0109
Removal steps1. Adjusting nut
l *2. Connection for transaxle control cable3. Connection for solenoid connector
4. Connection for inhibitor switch connector
5. Connection for pulse generator connector
6. Connection for kickdown servo switch
connector
7. Connection for oil temperature sensor
connector
8. Connection for speedometer cable
9. Connection for oil cooler hose
10. Starter motor
11. Upper coupling bolt for transaxleassembly and engine assembly
12. Transaxle mount bracket
$?everse the removal procedures to reinstall.
(2) l 4 : Refer to “Service Points of Installation”.
(3) m : Non-reusable parts
AUTOMATIC TRANSAXLE - Transaxle Assembly
TRANSAXLE ASSEMBLY
- REMOVAL AND INSTALLATION
Pre-removal OperationPost-installation Operation*Removal of Battery*Installation of Air Cleaner, Intercooler and Air Hose@Draining of Transaxle Fluid
A (Refer to GROUP II-Intercooler.)(Refer to GROUP O-Maintenance Service.)
@Removal of Air Cleaner, Intercooler and Air Hose A*Supplying of Transaxle Fluid
(Refer to GROUP O-Maintenance Service.)
(Refer to GROUP II-Intercooler.)*Installation of Battery20-27 Nm
15-19
ft.lbs.
/ IO-14 Nm
43-55 Nm31-40
ft.lbs.
lo-12 Nm
7-9 f?.lbs.
___.Ibs.
lo-12 Nm-7-9 fi.lbs.27-34 Nm20-25
ft.lbs.30-35 Nm
22-25
ft.lbs.
09A0175
Removal steps
1. Adjusting nut+42. Connection for transaxle control cable
3. Connection for oil cooler hose
4. Transaxle fluid level gauge5. Connection for solenoid connector
e+ 6. Inhibitor switch
7. Connection for pulse generator connector
8. Connection for kickdown servo switch
connector9. Connection for oil temperature sensor
connector
10. Connection for speedometer cable
11. Starter motor
12. Upper coupling bolt for transaxle
assembly and engine assembly
NOTE(1) Reverse the removal procedures to reinstall.(2) I)+ : Refer to “Service Points of Installation”.
(3) m : Non-reusable parts
23-4BODY - SDecifications
Items
Nmft.lbs.
Liftgate hinge to liftgate9-147-10
Liftgate hinge to bodyI I-168-12
Liftgate latch to body7-l I
5-8
Liftgate striker to liftgate9-147-10
Front bumper absorber mounting nuts35-5525-40
Front bumper absorber mounting bolts17-26
12-19
Rear bumper absorber mounting nuts35-5525-39
Rear bumper absorber mounting bolts17-2612-19
Fender mounting bolts4-63-4
Splash shield mounting screws2.0-2.21.4-1.6
Splash shield mounting bolts4-63-4
Battery tray to body9-147-10
Hood lock support to body4-63-4
Deck crossmember stay to deck crossmember4-63-4
Door hinge to door17-2612-19
Door hinge to body17-2612-19
Door striker mounting screws9-147-10
%ont door window regulator to door window glass2.0-4.0I .5-3.0
Door latch assembly mounting screws5-74-5
Steering shaft mounting bolt8-126-9
‘rant seat slider rail mounting bolt35-5525-40
Yont seat mounting bolt35-5525-40
‘rant seat mounting nut24-3617-26
‘rant seat slider bracket mounting bolt35-5525-40
‘rant seat frame mounting bolt (inner)10-157-l 1
‘rant seat frame mounting bolt (outer)35-5525-40
‘rant seat adjuster mounting bolt9-147-10
lear seatback mounting bolt17-2612-19
jear seat striker mounting bolt4-63-4
4utomatic seat belt motor mounting bolt4-63-4
jutomatic seat belt guide rail mounting bolt (A), (B)4-63-4
iutomatic seat belt guide rail mounting bolt (Cl17-2612-19
Automatic seat belt guide ring attaching bolt17-2612-19
detractor assembly (for shoulder belt) mounting bolt (Front), Vehicles9-147-10
detractor assembly (for shoulder belt) mounting bolt (Rear)for U.S. 35-5525-40
detractor (for lap belt) mounting bolt (8 x 20 mm bolt)9-147-10
letractor (for lap belt) mounting bolt (7116 in. x 25 mm bolt)35-5525-40
;uide ring bracket mounting bolt9-147-10
automatic seat belt buckle mounting bolt35-5525-40
Jide bar mounting bolt
I35-55
25-40
ront seat belt sash guide mounting boltVehicles35-5525-40
ront seat belt retractor bracket mounting bolt for Canada35-5525-40
Zover plate mounting bolt9-147-10
‘ear inner seat belt bracket mounting bolt35-5525-40
‘ear seat belt anchor plate attaching bolt35-5525-40
ear seat belt retractor bracket mounting bolt (Front)4-63-4
ear seat belt retractor bracket mounting bolt (Rear)35-5525-40
23-16BODY - Troubleshooting
OPERATION
Key-reminder warning0 Battery voltage is always supplied, through sub
fusible link No.
@, to the key-reminder switch.0 When the driver’s seat door is opened while the
ignition key is still in the key cylinder, the door
switch is switched ON, electricity flows to sub
fusible link No.
0, the key-reminder switch, the
buzzer, the door switch, and ground, and the
buzzer sounds.
Seat belt warning0 Battery voltage is applied, through fuse No.
0,to the seat belt timer when the ignition key is at
the “ON” position.0 Electricity flows to sub fusible link No. @, the
key-reminder switch, the seat belt warning light,
the seat belt timer, and ground, and the seat beltwarning light illuminates for approx. 6 seconds.0
If the driver does not buckle the seat belt, the seatbelt switch is switched ON, electricity flows to
sub fusible link No. @, the key-reminder switch,the buzzer, the seat belt switch, the seat belt
warning timer, and ground, and the buzzer
sounds for approx. 6 seconds.0 When the driver buckles the seat belt, the seat
belt switch is switched OFF and the buzzer stops.
TROUBLESHOOTING HINTS
Key-reminder warningThe key-reminder warning doesn’t sound.
(1) The seat belt warning function is OK.
l Check the door switch.
(2) The seat belt warning also doesn’t function.0 Check the buzzer.
Seat belt warning1. The seat belt warning doesn’t function.
(1) The seat belt warning light illuminates.0 Check the seat belt switch.
(2) The seat belt warning light also does not
function (but the key-reminder warning
functions normally. 10 Check the seat belt timer.
(3) The seat belt warning light also does not
function (and the key-reminder warning also
does not function).0 Check the key-reminder switch.
2.The buzzer doesn’t stop even though the driver’s
seat belt has been buckled.0 Check the seat belt switch.
3.The seat belt warning light doesn’t illuminate (but
the buzzer sounds).l Check the light bulb.
’ I
BODY - Door Glass and Reaulator/Power Window23-67
POWER WINDOW
REMOVAL AND INSTALLATIONSERVICE POINTS OF INSTALLATION3. APPLICATION OF GREASE TO FRONT DOOR WINDOW
REGULATORApply multipurpose grease to all moving parts.
Grease: MOPAR Multipurpose Grease Part No.
2932524 or equivalent
N23MHAEa
71l Door Window Glass Adjustment
< Passenger’s seat side >NOTE
(1) Reverse the removal procedures to reinstall.(2) l + : Refer to “Service Points of Installation”.
1810469Power window relay removal
1. Power window relay
Power window switch removal steps
Door trim (Refer to P.23-65.)2. Power window main switch
3. Power window sub switch
Power window motor removal steps
Door trim and waterproof film
(Refer to
P.23-65.)4. Door window glass
l + 5. Front door window regulator
16l.03443 416AO606
INSPECTIONPOWER WINDOW RELAY
Apply battery voltage to terminal 2, and check for continuity
when terminal 4 is grounded.
NOTEO-O indicates that there is continuity between the terminals.