Page 1291 of 2103
AUTOMATIC TRANSAXLE
OVERHAUL
Transfer driven gear preload (Center differential preload) mm (in.) 0.135
Low-reverse brake end play mm
Input shaft end play mm (in.)
case preload mm (in.)
Front differential case end play mm (in.)
Differential gear and pinion backlash mm (in.)
Oil pump side clearance mm (in.)
Output flange bearing end play mm (in.)Front clutch end play mm (in.)
Rear clutch end play mm (in.)
End clutch end play mm (in.)
Transfer drive gear end play mm (in.)
Front output shaft preload
mm (in.)
‘Center differential side gear end play
mm (in.)
Bevel gear set backlash
mm (in.)
Driven bevel gear turning drive torque
Nm
Drive bevel gear shaft turning drive torque Nm
(07.0035)
VALVE BODY SPRING IDENTIFICATION CHART
TSB Revision
Page 1292 of 2103

A U T O M A T I C
O V E R H A U L
PRESSURE PLATES, SNAP RINGS AND
Pressure plate (For adjustment of low-reverse brake end play)
T h i c k n e s sIdentificationPart No. T h i c k n e s s (in.)
symbol‘mm (in.)
5.9A 7388.5 .-- .
08.88
8.11 7388.7
8.22 7398 . 8 ,
‘8.336.9 9 ,
8.4
4 588___ _ _
Snap ring (For adjustment of clutch and rear clutch end play) l
Thickness Identification
m m ( i n . )symbol
N o n e
Blue
1.5Brown
None
1.7
Blue
1.8Brown
No.
747
748
749
750
751
752
Thickness
mm (in.)
1.9
Spacer (For adjustment of transfer driven gear prel oad) ., ,
Thickness Identification
mm (in.)symbol
82
65
88
0.7171
0.7474
0.7777
0.8080
0.8383
88
0.8989
0.9292
0.9595Part No.
.
.
Thickness
mm (in.).
0.96
1-01
1.0404
1.07
110
1
16. .1.1919 7
.
1.222 2
25
1.2828
1.3131
Snap ring (For adjustment of output flange bearing
end play)
Thickness Identification Part No.
mm (in.)symbol
Brown
1.82
1.94
None
Blue
Brown
Thickness
mm (in.)
2.00
2.12
2.18
Identification
symbol
None
Blue
Brown
None Part No. 5
TSB
Page 1301 of 2103
AUTOMATIC TRANSAXLE
OVERHAUL
Transaxle
TRANSAXLE23300100110
DISASSEMBLY AND REASSEMBLY
7 8
during reassembly.
15
14
1. converter assembly
Thrust washer 5. Front clutch assembly
6. Thrust race
7. Thrust bearing 8. Thrust washer 9. Rear clutch assembly
10. Thrust bearing
11. Rear clutch hub
12. Thrust bearing
13. Thrust race 14. band
15. drum
16.Snap ring17.Center support18.Wave spring19.Return spring20.Pressure plate
21.
Brake22. Brake plate
23. Reaction ‘plate
24. gear
25. Thrust bearing
r a c e 26,27. sun 28. Planetary 29. Thrust bearing 30. Output
T S B R e v i s i o n
Page 1311 of 2103
the wave spring, return spring, reaction
brake discs, and brake plates.
‘the screws and rear bearing retainer.
the snap ring and the output
a s s e m b l y .
the output bearing retainer mounting
then remove the output bearing retainer and outer ‘race.,
the transfer shaft.
TSB Revision
Page 1315 of 2103
AUTOMATIC TRANSAXLE
OVERHAUL,
the reaction plate, brake disc and brake plate.
TSB Revision
Page 1317 of 2103
AUTOMATIC TRANSAXLE
OVERHAUL
-Transaxle
the pressure plate used “in disassembly and
install the return spring.
Caution
Position the return spring correctly when
a coating of jeliy to the wave
and attach it to center support.
the special tool on the center support,’
new O-rings and push into the transaxle case.
Caution
1.Coat the O-rings with
and align the h o l e s .
2.Do not move the of When
installing..
the snap ring.
a feeler gauge and measure the end’ play of the
low-reverse brake. Adjust to the by select-
ing the ‘proper pressure plate.
Standard value:
Page 1329 of 2103
-Transaxle
COMPONENTS
Lubricate all internal
parts with automatic
Itransmission fluid
during reassembly.
22200100127
1.Torque converter
assembly
Thrust washer 5.Front clutch assembly6.Thrust race
7.Thrust bearing 8.Thrust washer
9. Rear clutch assembly
10. Thrust bearing
11.Rear clutch hub
12. Thrust bearing
13. Thrust race 14. band15. drum
16.Snap ring
17. Center support
s p r i n g ,
1 9 . R e t u r n
20.Pressure plate
21.Brake
22.Brake23.Reaction plate:,.
24. Reverse sun gear25. Thrust bearing 26.Thrust race 27. sun 28. carrier. 29.Thrust bearing,30.Output flange..
TSBRevision
Page 1339 of 2103
TRANSAXLE
OVERHAUL -Transaxle
the wave spring, return spring, reaction
brake discs, and brake plates.
the and the rear bearing;
,
__
49
the snap ring-and then remove output flange
assembly.
the output bearing
then remove the output bearing retainer, and outer
a rod 8 mm in.) in diameter and
in.) in length from the the figure
out the rear shaft. ,
Revision