AUTOMATIC TRANSMISSION 700-R4-49
--
NO. DESCRIPTION I 301 VALVE, T.V. MODULATOR DOWNSHIFT
302 SPRING, T.V. MODULATOR DOWNSHIFT
VALVE
303 VALVE, T.V. MODULATOR UPSHIFT
304 SPRING, T.V. MODULATOR UPSHIFT VALVE
305 SLEEVE, CONVERTER CLUTCH THROTTLE
306 SPRING, CONVERTER CLUTCH THROTTLE
307 VALVE, CONVERTER CLUTCH THROTTLE
308 VALVE, CONVERTER CLUTCH SHlFT
309 SLEEVE, 3-4 THROTTLE VALVE
3 10 SPRING, 3-4 THROTTLE VALVE
31 1 VALVE, 3-4 THROTTLE
312 VALVE, 3-4 SHlFT
31 3 SLEEVE, 2-3 THROTTLE VALVE
314 SPRING, 2-3 THROTTLE VALVE
31
5 VALVE, 2-3 THROTTLE
31 6 VALVE, 2-3 SHlFT
31 7 SLEEVE, 1-2 THROTTLE VALVE
31
8 SPRING, 1-2 THROTTLE VALVE
31 9 VALVE, 1-2 THROTTLE
322 VALVE, 1-2 SHlFT
323 SLEEVE, THROTTLE VALVE PLUNGER
324 PLUNGER, THROTTLE VALVE
325 SPRING, THROTTLE VALVE
326 VALVE, THROTTLE
328 VALVE, 3-4 RELAY
329 VALVE, 4-3 SEQUENCE
330 SPRING, 4-3 SEQUENCE VALVE
331 SPRING, T.V.
LIMIT VALVE
332 VALVE, T.V.
LIMIT
333 VALVE, 1-2 ACCUMULATOR
334 SLEEVE, 1-2 ACCUMULATOR VALVE
335 SPRING, 1-2 ACCUMULATOR VALVE
336 VALVE,
LlNE BlAS
337 SPRING, LlNE BlAS VALVE
338 SPRING, 3-2 CONTROL
339 VALVE, 3-2 CONTROL
340 VALVE, MANUAL
341 PIN, COILED SPRING
342 PIN, COILED SPRING
343 RETAINER, SPRING (SLEEVE)
344 PLUG, VALVE BORE
345 PLUG, CUP
(-33 DIA.)
346 SWITCH ASM., PRESSURE (3RD CLUTCH)
347 SWITCH ASM., PRESSURE (4-3 PULSE)
348 SWITCH ASM., PRESSURE
(4TH CLUTCH)
349 SWITCH ASM., PRESSURE
(T.C.C.
SIGNAL)
350 BODY, CONTROL VALVE
351 PLUG, T.V. LIMIT
352 PLUG, VALVE BORE (12.5
- O.D.)
354 PLUG, CONVERTER CLUTCH SHlFT VALVE
BORE
(ECM CONTROLLED VEHICLES)
355 PLUG, CONVERTER CLUTCH T.V. BUSHING
BORE
(ECM CONTROLLED VEHICLES)
Figure 179 Control Valve Assembly-Legend
(COPPER FLASH) 9 1
55A
#2 CHECKBALL (3RD CLUTCH ACCUM.)
558 #12 CHECKBALL (FORWARD CLUTCH)
55C #6 CHECKBALL (DRIVE 3) 91 #10 CHECKBALL (T.V. EXHAUST)
359 CUP PLUG - ORIFICE
Figure 180 Valve Body Checkball Locations
2. T.V. lever and bracket assembly (65) onto the
valve body as shown
- attach with two valve body to case bolts
(69).
3. Wire harness
clips (66), filter retaining clip (87),
manual spring assembly (68), wire retaining
washer, and all remaining valve body to case bolts
(69) - Torque to 11.0 Nam (8 ft.lbs.).
4. "0"ring seal (34) onto the electrical connector
(33)
- lubricate with transmission fluid.
5. Electrical connector
(33) into the case
6.
"0" ring seal (49) on the solenoid assembly (50)
7. Solenoid assembly (50) into the case
- attach with two solenoid bolts (51)
- torque to 11 N . m (8 ft. lbs.)
- to correctly route and hook up the wires see
the wiring diagrams in the 700-R4 diagnosis
section.
The wire connectors are color coded to
correspond to the information in the wiring
diagram. On switches which take two
connectors, the terminals are reversible.
It
will be necessary to identify and use the
wiring diagram chart which corresponds to
the type
of vehicle you are working on. (See
the Diagnosis Section for the wiring
diagrams.)
Install or Connect (Figure 183, and 184)
1. Parking bracket (710)
AUTOMATIC TMNSMISSION ON-VEHICLE SERVICE 7A1-3
e Propeller shaft oil seal worn or damaged
o Governor cover
e Line pressure pipe plug loose
@ Porous casting
3. Leak at converter end:
Converter seal damaged
- Seal lip cut. (Check converter hub for
damage.)
- Bushing moved forward and damaged
- Garter spring missing from seal
o Converter leak in weld area. (Refer to
Torque Converter.)
Porous casting (Case or pump)
4. Fluid comes out vent pipe or fill tube:
Over-filled
Water or coolant in fluid. Fluid will appear
milky.
e Case porous
e Incorrect fluid level indicator
e Plugged vent
e Drain back holes plugged
Mispositioned oil pump to case gasket (if
equipped)
Case Porosity Repair
1. Clean the leak area with solvent and air dry.
CAUTION: Epoxy adhesive may cause
skin irritations and eye damage. Read
and follow all information on the
container label as provided by the
manufacturer.
2. Mix a sufficient amount of epoxy adhesive,
# 1052533, or equivalent, following the
manufacturer's recommendations.
3. While the transmission case is hot, apply epoxy
adhesive with a clean, dry soldering acid brush.
4. Allow the epoxy adhesive to cure for three hours
before starting the engine.
5. Repeat fluid leak diagnosis procedures.
TORQUE CONVERTER CLUTCH ELECTRICAL
CONTROLS
The Torque Converter Clutch (TCC) system uses
controls that are internal as well as external to the
transmission. For internal control components of the
TCC system, refer to the I-Iydraulic Diagnosis Section
for for wiring diagrams and switch locations.
The external control components of the TCC
system include:
1. Brake Release Switch - To avoid stalling the
engine when braking, the converter clutch is
released any time the brakes are applied.
2. Electronic Control ModuOe - Receives input
signals and grounds TCC solenoid to apply clutch
when proper operating conditions are met.
3. Throttle Position Sensor - Sends throttle
position information to Electronic Control
Module.
4. Vacuum Sensor - Sends engine vacuum (load)
information to Electronic Control Module.
5. Vehicie Speed Sensor - Sends vehicle speed
information to Electronic Control Module.
6. Coolant Temperature Sensor - Sends engine
coolant temperature information to Electronic
Control Module.
TORQUE CONVERTER CLUTCH DIAGNOSIS
To properly diagnose the Torque Converter
Clutch (TCC) system perform all electrical testing first
and then the hydraulic testing. Refer to the appropriate
Driveability and Emissions Section (6E) for additional
Torque Converter Clutch Information
ON-VEHICLE SERVICE
SI-IIFT CONTROL CABLE
Remove or Disconnect (Fig. 1)
1. Negative battery cable.
2. Raise car, see Section OA.
3. Cable attachments at transmission.
4. Lower car.
5. Console, see Section
8C.
6. Cable at control lever and base.
7. Cable from floor.
install or Connect
1. Cable to floor.
2. Cable at base and control lever.
3. Console, see Section 8C.
4. Place control lever in "NEUTRAL"
5. Raise car.
6. Cable attachments at transmission.
7. Adjust cable.
8. Lower car.
9. Negative battery cable.
Adjust (Fig. 1)
1. Place control lever in "N" (Neutral).
2. Raise car, see Section 0.4.
3. Loosen cable
attachment at shift lever.
4. Rotate shift lever "clockwise" to park detent and
then back to neutral.
5. Tighten cable attachment.
15
N-m (11 lbs. ft.)
Important
Levg must be held out of "PARK" when
torquing nut.
6. Lower car.
7. Check cable adjustment by rotating control lever
thru the detents.
Remove or Disconnect (Fig. 2)
1. Negative battery cable.
2. Console, see Section 8C.
3. Cable at control lever and base.
POWER DISTRIBUTION
CIRCUIT OPERATION
Electrical power for the car is provided by the
Generator when the engine is running. The
schematic diagram shows how each circuit gets
its power. For more details about the Gener-
ator, and connections to the Battery and
Starter, see Starter and Charging System, Sec-
tion
8A-30.
The car's Power Distribution System con-
sists of Fusible Links, Fuses, Circuit Breakers,
the Light Switch and the Ignition Switch. Fusi-
ble Links are short pieces of wire to which they
supply power. They are covered with a special
high-temperature insulation. When conducting
a high current, the Fusible Link will melt and
stop current flow. They are designed to protect
the car's electrical system from electrical
shorts where it is not protected by the Circuit
Breakers and Fuses. See Fuse Block Details
and Light Switch Details for complete wiring to
the first component in each circuit.
The Ignition Switch has six positions, five of
which have detents. The BULB TEST position
is after the RUN position and just before the
START position. BULB TEST does not have a
detent. As shown in the schematic, circuits
which are supplied from the Ignition Switch are
On (Hot) for different switch positions. Indi-
vidual schematics show their fuses supplied
from headings such as "Not In Run. "The head-
ing corresponds to the Ignition Switch position
in which power is On.
LIGHTING SYSTEMS AND HORNS 8B-3
HORNS the steering wheel sounds the horn by closing the horn
relay (in the convenience center behind the instrument
panel, to the right of the steering column). The horns
The holm(§) are mounted behind the front fascia use a solenoid-operated diaphragm to generate sound.
on the driver's side. $ushing the pad in the center of See Section 8A-40 for wiring and circuit information.
ON-CAR SERVICE
Wiring diagrams and other diagnosis information
is given in Section
8A. Information on properly
repairing wiring harnesses, connectors, etc., is on
8A-5.
Most lighting problems are caused by loose
connectors, open or shorted wiring, burned-out bulbs,
bad switches, inadequate ground or blown fuses. Many
of these require only replacement of a defective part.
When replacing a part that requires a special procedure
(such as a lens and housing assembly sealed together),
follow the instructions normally included in the
replacement parts package.
When removing a part that requires special
sealing items (such as sealing washers), be sure to
reinstall those items when replacing the part. Also, if
any body sealing items (grommets, etc.) are disturbed,
be sure to repair them so the passenger compartment
remains properly sealed.
EXTERlOR LIGHTS
BACK-UP LIGHTS
Fig. 8B-8
Replacement Bulb: Trade No. 1156, 32
Candlepower
To replace a back-up light bulb, see "Rear
Tail/Stop/Turn Signal Lights9' in this section. For
information on the back-up light switch on the
transmission, see Section
7.
CENTER HIGH-MOUNTED STOPLIGHT
Fig. 8B-7
Assembly Replacement
Remove or Disconnect
1. Spoiler (see Body Service Manual, Section 7H)
2. Four nuts from assembly
3. Stoplight assembly
Install or Connect
1. Stoplight assembly
2. Four nuts
3. Spoiler
Bulb Replacement
Replacement Bulb: Trade No. 577, 21
Candlepo wer
Remove or Disconnect
1. Two screws from lens
2. Lens
3. Bulb from socket
1. LAMP ASSEMBLY
2. SCREW($) 3. BULB
4. STUD8 ON SPOILER 5. WIRE HARNESS
Fig. 8B-1 Center High-Mounted Stoplight
Install or Corrnect
1. Bulb into socket
2. Lens
3. Two screws
FOG LIGHTS
Figs. 8B-2 and 88-3
Assembly or Bulb Replacement
Replacement Bulb: Trade No. H-3
INSTRUMENT PANEL, GAGES & CONSOLE 8C-'I
SECTION 8C
NSTRUMENT PANEL, GAGES & CONSOLE
CONTENTS
General Description ................................... 8C-1
Instrument Panel and Gages ........................ 8C-1
Printed Circuit .......................................... 8C-1
Instruments ................................................... 8C- 1
Speed Sensors
............................ .. ............. 8C- 1
Pinion Gear
............................................. 8C-2
Photo Speed Sensor ................................ 8C-2
PM Generator ................... .. ...... ............... 8C-2
Speedometer ................................................ 8C-2
Mechanical ....................... .. .................... 8C-2
Quartz ........................ .. .......................... 8C-2
Digital .................... .. ...... ................. 8C-2
Fuel Gage .................................................... 8C-2
Temperature Warning Light ...................... 8C-3
Generator Warning Light ............................ 8C-3
Engine Oil Pressure Light ............................ 8C-3
"Service Engine Soon" Light ....................... 8C-3
Upshift Indicator Light .............................. 8C-3
Diagnosis .................... .. ........................... 8C-3
General Information .................................. 8C-3
Instrument Panel & Gages ...................... ..... 8C-3
On-Car Service ......................... .. ........... 8C-4
Instrument Panel Pad ................................... 8C-4
Instrument Panel Cluster ........................... 8C-4
Instrument Panel Carrier ............................. 8C-4
Headlight Switch .......................................... 8C-4
Console Mounted Switches and
Accessories
............................................... 8C-4
Console ......................................................... 8C-4
Speedometer .................................................. 8C-5
Illustra3ions ................................................. 8C-5
IP Pad ........................................................... 8C-5
IP Carrier ................................................... 8C-6
Instrument Cluster ....................................... 8C-6
Lower IP Covers ......................................... 8C-7
IP Trimplates ............................................... 8C-7
IP Hush Panels; with A/C .......................... 8C-8
..................... IP Lower Trim Pad (Console) 8C-8
Map Holder or Map Pocket ........................ 8C-8
IP Hush Panels; without A/C ..................... 8C-9
Radio Mounting ........................................... 8C-9
Subwoofer & Hatch Release
Switches/Covers ........................................ 8C- 10
Foglamp Switch/Cover ................................ 8C- 10
Oil Pressure and Temperature
Switches
..................................................... 8C-11
Heater/Ventilation/Defroster
Ductwork .................................................. 8C- 12
A/C and Defroster Ductwork ..................... 8C-13
Ram Vent System Ductwork ....................... 8C-14
Console Mounted Switches
&
Accessories ................................................. 8C- 14
Dash Insulators
............................................ 8C- 15
Heater Floor Outlet
..................................... 8C-15
................ Headlamp/Parking Lamp Switch 8C- 15
............. Dash Mounted Accessory Switches 8C- 15
GENERAL DESCRIPTION
INSTRUMENT PANEL AND GAGES
INSTRUMENTS
Instruments consist of fuel gage, temperature
The instrument panel on most cars is a sing,e unit indicator light, generator light, oil pressure indicator
design and all parts attach to the main instrument light, and speedometer. See Section 9F for optional
panel with clips and screws. To service the instrument Gages and tachometer. Service on instruments
panel and components see on-car service information, can be obtained through authorized repair stations.
However, knowledge of instrument circuit checks will
PRINTED CIRCUIT
All models are equipped with printed circuits
which supply current to most instrument panel lights
and instruments. These circuits are made of copper foil
which is die cut and bonded to a polyester base film
(usually mylar). The printed circuit electrical power is
supplied by a connector containing several wires, as
shown in the instrument panel wiring harness
installation instructions. The connector also helps
retain the printed circuit to the speedo cluster. The rest
of the circuit is retained by additional connectors (if
used) and snap-in
bulbs/sockets. For individual
printed circuit diagrams, see Section
8A-80/8 1/82/83,
'Instrument Panel'. help
in determining if operating difficulties lie in the
instrument itself or its related circuit.
Instruments have been designed for easy removal
by elimination of separate wiring. With the wiring
provisions integrated with the instrument panel wiring,
the instruments can be removed after removing the
trim and lens.
SPEED SENSORS
There are three speed sensors currently in use:
1. PINION GEAR; used in mechanical systems
2. PHOTO SPEED SENSORS; used in mechanical
systems
3. PM GENERATOR; used in electronic systems
INSTRUMENT PANEL. GAGES & CONSOLE 8C-3
tank only when ignition switch is turned to "ON" or
"ACCESSORY" positions.
When ignition is turned to "OFF" or "START"
positions, the pointer may come to rest at any position.
The letters
"E" and "F" on the fuel gage are used to
point out direction of indicator travel only.
TEMPERATURE WARNING LIGHT
The engine temperature warning light is
controlled by a thermal switch which senses engine
coolant temperatures.
When the ignition switch is turned to "START"
position, a test circuit is closed and the light will come
on to indicate whether the light is functioning properly.
It is important to note that with low boiling-point
coolants (such as plain water) the temperature light
may not come on even though the coolant is boiling.
GENERATOR WARNING LIGHT
The generator warning light, located in the
instrument cluster, should come on when the ignition
switch is turned
"ON" and engine is not running. If
not, either the bulb is burned out or wiring to generator
has an open circuit.
When the generator voltage output becomes
greater than the battery voltage, the
"GEN" light
should go out. This does not, however, indicate
whether the battery is being charged or if the voltage
regulator is functioning properly.
Checks of the charging system are covered in
Section 6D, 'Engine Electrical'.
ENGINE OIL PRESSURE LIGHT
The engine oil pressure warning light is mounted
in the instrument cluster and controlled by a pressure
operated switch located on the engine block. When the ignition switch is
in the
"run" or "start9' position, the
oil pressure light should come on. If not, the bulb is
burned out, there is an open circuit between the bulb
and the oil pressure switch, or there is an open circuit
between the oil pressure switch and the choke heater.
After the engine is running, the oil pressure light
should go out when the oil pressure reaches the correct
specification. If not an oil pressure problem, a faulty oil
pressure switch or an open circuit from the choke
heater fuse to the oil pressure switch is indicated.
"SERVICE ENGINE SOON" LIGHT
All cars have a "SERVICE ENGINE SOON"
light mounted in the instrument cluster. The
"SERVICE ENGINE SOON9' light should come on
during engine starting. The light may stay on
a short
time after the engine starts.
If the light comes on while
driving, service to the emission control system may be
required. See Section
6E and Section 8A-80,
'Instrument Cluster', for complete diagnosis and
wiring diagrams of the
""P;RVICE ENGINE SOON"
light circuit.
UPSHIFT INDICATOR LIGHT
If your vehicle has a manual transmission, there
may be an
''Upshift" light on the instrument panel.
This light is illuminated to indicate optimum shift
points throughout the range from optimum fuel
economy to optimum performance. When this light is
on, shift your transmission to the next higher gear
range if conditions permit. For fuel economy,
accelerate slowly and shift when the light goes on. For
performance, accelerate as desired and shift when the
light goes on.
Safe operation of the vehicle may require shifting
differently than indicated by the "Upshift" light to
adapt to weather, road or traffic conditions.
Downshifting one or more gears may be required
to keep the engine running smoothly or to maintain
satisfactory performance.
DIAGNOSIS
Diagnostic information for all instrument panel
electrical systems is found in Section
8A-80,
'Instrument Panel'.
CAUTION: When removing or
installing any electrical units,
disconnect the negative battery cable
to prevent possible short circuits
which could lead to personal injury
and/or property damage. When
replacing a speedometer or
odometer assembly, the law requires the
odometer reading of the replacement unit to
be set to register the same mileage as the
prior odometer.
if the same mileage cannot be
set, the
law requires that the replacement
odometer be set to zero and a label be
installed on the driver's door frame to show
the previous odometer reading and the date
of replacement.
GENERAL BNFORMATlOM
INSTRUMENT PANEL AND GAGES
The instrument panel is a single unit design and
and screws. To service the instrument panel and
all parts attach to the main instrument panel with clips components see Figs. 601 through 610.
8E -2 WINDSHIELD WIPER SYSTEMS F CARLINE
brush circuit (Fig. 12) is completed to the (+) 12 volts
DC source and the wiper motor runs at that particular
speed setting.
Moving the switch to the PULSE mode operates
the wiper motor intermittently and the delay can be
varied by moving the switch back and forth in the Delay
Mode. An instantaneous wipe can be obtained by mov-
ing the switch to the MIST position. If the switch is
pressed continually, a continuous wiping action will be
performed. See Figs. 14,
15, and 16.
DIAGNOSVC PROCEDURES
The following procedures assume that the service
technician has checked:
@ the continuity of circuit harness wiring,
@ that the wiper-motor assembly-to-dash
mounting hardware is tight,
circuit fuses, and
@ that the washer hoses are clear, not kinked,
disconnected or broken.
1. Apply a (+) 12 volt DC (source) voltage to wiper
connector pins as shown in Fig. 13. If the motor
runs in all operating modes
(LO, HI; PARK &
PULSE), perform the voltage and continuity wiper
switch tests as shown on Figs. 14, 15 and 16.
2. If the wiper motor does not run in any one or all
of the operating modes, refer to the Wiper-Washer
Motor Diagnostic Procedures Reference (Fig.
4).
WASHER PUMP
Check washer pump operation before removing
washer pump from the car. Disconnect (cover) wiring
harness connection to wiper cover connector. Then ap-
ply a
(+) 12 volt DC (source) voltage to wiper terminals
as shown on Fig. 17.
1. If washer pump motor does not run or does not
pump water, replace washer pump, See On-Car
Service procedures for "Washer Pump
Replacement.
' '
2. If washer pump motor runs and pumps water, the
problem is in the wiper switch. See Fig. 16 for
switch test procedures.
See Fig. 12 for wiper circuit diagrams.
WIPER MOTOR
Check motor operation before removing wiper as-
sembly from the car. Disconnect wiring harness from
wiper assembly before performing the following checks:
Fig. 3 Pulse Wiper Operation Chart
WINDSHIELD WIPER SYSTEMS - F CARLINE BE -11
IPER ASSEMBLY WIRING DIAGRAM IRING DIAGRAM STANDARD & STANDARDIWASH.OUTWIPE WIPER ASSEMBLY
ELECTRONIC
Fig. 12 WIS Wiper-Washer Circuit Diagrams
Install or Connect
1. New park switch assembly (standard switch has
no extra terminals. Pulse switch requires them).
2. FoIlow "Wiper Cover Replacement" procedure
carefully.
WIPER MOTOR REPLACEMENT
Remove or Disconnect
1. L.H. andR.H. wiper arms
2. Cowl cover
3. Wiper arm drive link from crank arm
4. Electrical connectors
5. Wiper motor attaching bolts
6. Wiper motor guiding crank arm through hole
Install or Connect
1. Wiper motor guiding crank arm through hole
2. Wiper motor attaching bolts
3. Electrical connectors
4. Wiper arm drive link to crank arm
5. Cowl cover
6. L.H. and R.H. wiper arms
WIPER TRANSMISSION
Fig. 19
Remove or Disconnect
1. Raise hood.
2. Right and left wiper arm and blade assemblies