SERVICE SPECIFICATIONS
SERVICE DATA
Compression
pressure
at 250 rpm STD 2JZ±GE
2JZ±GTE
Minimum 2JZ±GE
2JZ±GTE
Difference of pressure between each cylinder
1,275 kPa (13.0 kgf/cm2, 185 psi) or more
1,079 kPa (11.0 kgf/cm2, 156 psi) or more
1,079 kPa (11.0 kgf/cm
2, 156 psi)
883 kPa (9.0 kgf/cm
2, 128 psi)
98 kPa (1.0 kgf/cm2, 14 psi) or less
Valve
clearance
at cold Intake
Exhaust
Adjusting shim (for repair part) Mark 2500
Mark 2.550
Mark 2.600
Mark 2.650
Mark 2.700
Mark 2.750
Mark 2.800
Mark 2.850
Mark 2.900
Mark 2.950
Mark 3.000
Mark 3.050
Mark 3.100
Mark 3.150
Mark 3.200
Mark 3.250
Mark 3.300
0.15±0.25 mm (0.006±0.010 in.)
0.25±0.35 mm (0.010±0.014 in.)
2.500 mm (0.0984 in.)
2.550 mm (0.1004 in.)
2.600 mm (0.1024 in.)
2.650 mm (0.1043 in.)
2.700 mm (0.1063 in.)
2.750 mm (0.1083 in.)
2.800 mm (0.1102 in.)
2.850 mm (0.1122 in.)
2.900 mm (0.1142 in.)
2.950 mm (0.1161 in.)
3.000 mm (0.1181 in.)
3.050 mm (0.1201 in.)
3.100 mm (0.1220 in.)
3.150 mm (0.1240 in.)
3.200 mm (0.1260 in.)
3.250 mm (0.1280 in.)
3.300 mm (0.1299 in.)
Ignition timing w/ Terminals TE1 and E1 connected of DLC1 105 BTDC @ idle
Idle speed
2JZ±GE
2JZ±GTE
700 + 50 rpm
650 + 50 rpm
Intake
Manifold
Vacuum
at idle speed 2JZ±GE
2JZ±GTE
66.6 kPa (500 mmHg, 19.7 in.Hg) or more
60 kPa (450 mmHg, 17.7 in.Hg) or more
Timing belt
Tensioner
Protrusion (from housing side)
8.0±8.8 mm (0.315±0.346 in.)
Cylinder head
Warpage
Cylinder block side Maximum
Intake manifold side Maximum
Exhaust manifold side Maximum
Valve guide bore diameter STD
O/S 0.05
Valve seat
Refacing angle
Contacting angle
Contacting width Intake
Exhaust
Cylinder head bolt diameter STD
Minimum
0.10 mm (0.0039 in.)
0.10 mm (0.0039 in.)
0.10 mm (0.0039 in.)
10.985±11.006 mm (0.4325±0.4333 in.)
11.035±11.056 mm (0.4344±0.4353 in.)
155, 455, 605
455
1.0±1.4 mm (0.039±0.055 in.)
1.2±1.6 mm (0.047±0.063 in.)
10.8±11.0 mm (0.425±0.433 in.)
10.7 mm (0.421 in.)
± ENGINEENGINE MECHANICALEG±135
ELECTRIC COOLING FAN (2JZ±GTE)
On±Vehicle Inspection
1. C H E C K C O O L I N G FA N O P E R AT I O N W I T H L O W
TEMPERATURE (Below 88°C (190°F))
(a) Turn the ignition switch ON.
(b) Check that the cooling fan stops.
If not, check the cooling fan relay and ECT switch, and check
for a separated connector or severed wire between the No.1
radiator fan relay and ECT switch.
(c) Disconnect the ECT switch connector.
(d) Check that the cooling fan rotates.
If not, check the No.1 radiator relay, No.2 radiator fan relay,
cooling fan, fuses, and check for short circuit between the
No.1 radiator fan relay and ECT switch.
(e) Reconnect the ECT switch connector.
2. CHECK COOLING FAN OPERATION WITH HIGH
TEMPERATURE (Above 97°C (207°F))
(a) Start the engine, and raise coolant temperature to above
97°C (207°F).
(b) Check that the cooling fan rotates.
If not, replace the ECT switch.
± ENGINECOOLING SYSTEMEG±353
Q
R
S
T
U
V
W
X
6
HOW TO USE THIS MANUAL
WITH THE IGNITION SW TURNED ON, THE CURRENT FLOWS TO TERMINAL 3 OF THE POWER WINDOW MASTER SW, TERMINAL 2 OF THE POWER WINDOW CONTROL RELAY
AND TERMINAL 8 OF THE POWER WINDOW SW THROUGH THE DOOR FUSE.
1.DRIVER'S WINDOW ªMANUAL UPº OPERATION BY MASTER SW
HOLDING MANUAL SW (DRIVER'S) ON ªUPº POSITION LOCATED IN POWER WINDOW MASTER SW, THE CURRENT FLOWS TO TERMINAL 5 OF THE POWER WINDOW
CONTROL RELAY THROUGH TERMINAL 3 OF THE MASTER SW TERMINAL 2 TO OPERATE A POWER WINDOW CONTROL RELAY. THUS THE CURRENT INSIDE THE RELAY
FLOWS FROM TERMINAL 2 OF THE RELAY TERMINAL 1 TERMINAL 2 OF THE POWER WINDOW MOTOR TERMINAL 1 TERMINAL 4 OF THE RELAY TERMINAL
3 TO GROUND. THE MOTOR TURNS TO ASCENT THE WINDOW. RELEASING THIS SW, THE ROTATION OF MOTOR IS STOPPED AND THE WINDOWS CAN STOP AT WILL
POINT.
(FOR THE ªMANUAL DOWNº OPERATION, CURRENT FLOWS IN THE REVERSE DIRECTION BECAUSE THE TERMINALS WHERE IT FLOWS ARE CHANGED).
2.DRIVER'S WINDOW ªAUTO DOWNº OPERATION BY MASTER SW
ONCE THE ªAUTO DOWNº BUTTON OF THE MASTER SW IS PUSHED, THE CURRENT FLOWS TERMINAL 9 OF THE POWER WINDOW CONTROL RELAY THROUGH TERMINAL
3 OF THE MASTER SW TERMINALS 8 AND 9 TO OPERATE THE RELAY. THUS THE CURRENT INSIDE THE POWER WINDOW CONTROL RELAY FLOWS FROM TERMINAL
2 OF THE RELAY TERMINAL 4 TERMINAL 1 OF THE POWER WINDOW MOTOR TERMINAL 2 TERMINAL 1 OF THE RELAY TERMINAL 3 TO GROUND.
THE MOTOR CONTINUES THE ROTATION ENABLING TO DESCENT THE WINDOW.
THE WINDOW DESCENDS TO THE END POSITION. THE CURRENT WILL BE CUT OFF TO RELEASE THE AUTO DOWN FUNCTION BASED ON THE INCREASING CURRENT
BETWEEN TERMINAL 2 OF THE RELAY AND TERMINAL 1 IN RELAY.
3.DRIVER'S WINDOW AUTO DOWN RELEASE OPERATION BY MASTER SW
HOLDING THE MANUAL SW (DRIVER'S) ON ªUPº POSITION IN OPERATING AUTO DOWN. THE CURRENT FROM TERMINAL 3 OF THE MASTER SW PASSING TERMINAL 2
FLOWS TERMINAL 5 OF THE RELAY AND RELEASES THE AUTO DOWN FUNCTION IN THE POWER WINDOW CONTROL RELAY. RELEASING THE HAND FROM SW, WINDOW
STOPS AND CONTINUING ON TOUCHING SW, THE FUNCTION SWITCHES TO MANUAL UP OPERATION.
4.PASSENGER'S WINDOW UP OPERATION (MASTER SW) AND WINDOW LOCK SW OPERATION
HOLDING PASSENGER'S WINDOW SW (MASTER SW) ON ªUPº, THE CURRENT FLOWS FROM TERMINAL 3 OF THE MASTER SW PASSING TERMINAL 6 TO TERMINAL 3 OF
THE POWER WINDOW SW (PASSENGER'S) TERMINAL 4 TERMINAL 2 OF THE MOTOR TERMINAL 1 TERMINAL 9 OF THE POWER WINDOW SW TERMINAL
7 TERMINAL 1 OF THE MASTER SW TERMINAL 4 TO GROUND. THE MOTOR RUNS TO ASCENT THE WINDOW. RELEASING THIS SW, THE ROTATION OF MOTOR IS
STOPPED AND WINDOW CAN STOP AT WILL PLACE.
SWITCHING THE WINDOW LOCK SW IN ªLOCKº POSITION, THE CIRCUIT IS OPENED AND STOPPED THE MOTOR ROTATION.
(FOR THE DOWN OPERATION, CURRENT FLOWS IN THE REVERSE DIRECTION BECAUSE THE TERMINALS WHERE IT FLOWS ARE CHANGED).
P 2 POWER WINDOW CONTROL RELAY
3±GROUND: ALWAYS CONTINUITY
2±GROUND: APPROX. 12 VOLTS WITH IGNITION SW AT ON POSITION
5±GROUND: APPROX. 12 VOLTS WITH IGNITION SW AT ON POSITION AND MASTER SW AT UP POSITION
8±GROUND: APPROX. 12 VOLTS WITH IGNITION SW AT ON POSITION AND MASTER SW AT AUTO DOWN POSITION
9±GROUND: APPROX. 12 VOLTS WITH IGNITION SW AT ON POSITION AND MASTER SW AT DOWN OR AUTO DOWN POSITION
P 4 POWER WINDOW MASTER SW
4±GROUND: ALWAYS CONTINUITY
3±GROUND: APPROX. 12 VOLTS WITH IGNITION SW AT ON POSITION
WINDOW LOCK SW
OPEN WITH THE WINDOW LOCK SW AT LOCK POSITION
: PARTS LOCATION
CODESEE PAGECODESEE PAGECODESEE PAGE
P 221P 421P 621
P 321P 521
: RELAY BLOCKS
CODESEE PAGERELAY BLOCK (RELAY BLOCK LOCATION)
116R/B NO. 1 (INSTRUMENT PANEL LEFT SIDE)
: JUNCTION BLOCK AND WIRE HARNESS CONNECTOR
CODESEE PAGEJUNCTION BLOCK AND WIRE HARNESS (CONNECTOR LOCATION)
3B14J/B NO. 3 AND COWL WIRE (INSTRUMENT PANEL LEFT SIDE)
: CONNECTOR JOINING WIRE HARNESS AND WIRE HARNESS
CODESEE PAGEJOINING WIRE HARNESS AND WIRE HARNESS (CONNECTOR LOCATION)
ID126FRONT DOOR RH WIRE AND COWL WIRE (RIGHT KICK PANEL)
IH126FRONT DOOR LH WIRE AND COWL WIRE (LEFT KICK PANEL)
: GROUND POINTS
CODESEE PAGEGROUND POINT LOCATION
IC24COWL LEFT
: SPLICE POINTS
CODESEE PAGEWIRE HARNESSES WITH SPLICE POINTS
I 524COWL WIRE
SYSTEM OUTLINE
SERVICE HINTS
10
TROUBLESHOOTING
VOLTAGE CHECK
(a) Establish conditions in which voltage is present at the
check point.
Example:
± Ignition SW on
± Ignition SW and SW 1 on
± Ignition SW, SW 1 and Relay on (SW 2 off)
(b) Using a voltmeter, connect the negative lead to a good
ground point or negative battery terminal, and the
positive lead to the connector or component terminal.
This check can be done with a test light instead of a
voltmeter.
CONTINUITY AND RESISTANCE CHECK
(a) Disconnect the battery terminal or wire so there is no
voltage between the check points.
(b) Contact the two leads of an ohmmeter to each of the
check points.
If the circuit has diodes, reverse the two leads and check
again.
When contacting the negative lead to the diode positive side
and the positive lead to the negative side, there should be
continuity.
When contacting the two leads in reverse, there should be no
continuity.
(c) Use a volt/ohmmeter with high impedance (10 kW/V
minimum) for troubleshooting of the electrical circuit.
11
FINDING A SHORT CIRCUIT
(a) Remove the blown fuse and disconnect all loads of the
fuse.
(b) Connect a test light in place of the fuse.
(c) Establish conditions in which the test light comes on.
Example:
± Ignition SW on
± Ignition SW and SW 1 on
± Ignition SW, SW 1 and Relay on (Connect the
Relay) and SW 2 off (or Disconnect SW 2)
(d) Disconnect and reconnect the connectors while
watching the test light.
The short lies between the connector where the test
light stays lit and the connector where the light goes
out.
(e) Find the exact location of the short by lightly shaking
the problem wire along the body.
CAUTION:
(a) Do not open the cover or the case of the ECU unless
absolutely necessary. (If the IC terminals are
touched, the IC may be destroyed by static
electricity.)
(b) When replacing the internal mechanism (ECU part)
of the digital meter, be careful that no part of your
body or clothing comes in contact with the
terminals of leads from the IC, etc. of the
replacement part (spare part).
DISCONNECTION OF MALE AND FEMALE
CONNECTORS
To pull apart the connectors, pull on the connector itself, not the
wire harness.
HINT: Check to see what kind of connector you are disconnecting
before pulling apart.
METER, ANALOG
Current flow activates a magnetic
coil which causes a needle to
move, thereby providing a relative
display against a background
calibration. LED (LIGHT EMITTING DIODE)
Upon current flow, these diodes
emit light without producing the
heat of a comparable light. IGNITION COIL
Converts low±voltage DC current
into high±voltage ignition current
for firing the spark plugs. 1. SINGLE
FILAMENT
GROUND
The point at which wiring attaches
to the Body, thereby providing a
return path for an electrical circuit;
without a ground, current cannot
flow.Current flow causes a headlight
filament to heat up and emit light.
A headlight may have either a
single (1) filament or a double (2)
filament. BATTERY
Stores chemical energy and
converts it into electrical energy.
Provides DC current for the auto's
various electrical circuits.
CAPACITOR (Condenser)
A small holding unit for temporary
storage of electrical voltage.
CIRCUIT BREAKER
Basically a reusable fuse, a circuit
breaker will heat and open if too
much current flows through it. Some
units automatically reset when cool,
others must be manually reset.
DIODE
A semiconductor which allows
current flow in only one direction.
DIODE, ZENER
A diode which allows current flow
in one direction but blocks reverse
flow only up to a specific voltage.
Above that potential, it passes the
excess voltage. This acts as a
simple voltage regulator.
FUSE
A thin metal strip which burns
through when too much current
flows through it, thereby stopping
current flow and protecting a
circuit from damage.
FUSIBLE LINK
A heavy±gauge wire placed in
high amperage circuits which
burns through on overloads,
thereby protecting the circuit.
The numbers indicate the cross±
section surface area of the wires.HORN
An electric device which sounds a
loud audible signal.
LIGHT
Current flow through a filament
causes the filament to heat up
and emit light.
METER, DIGITAL
Current flow activates one or
many LED's, LCD's, or fluorescent
displays, which provide a relative
or digital display.
MOTOR
A power unit which converts
electrical energy into mechanical
energy, especially rotary motion. CIGARETTE LIGHTER
An electric resistance heating
element.
DISTRIBUTOR, IIA
Channels high±voltage current
from the ignition coil to the
individual spark plugs.2. DOUBLE
FILAMENT HEADLIGHTS
FUEL
(for High Current Fuse or
Fusible Link.)
(for Medium Current Fuse)
M
16
GLOSSARY OF TERMS AND SYMBOLS
17
1. NORMALLY
OPENOpens and
closes circuits,
thereby
stopping (1) or
allowing (2)
current flow.
RESISTOR
An electrical component with a
fixed resistance, placed in a circuit
to reduce voltage to a specific
value.
RESISTOR, TAPPED
A resistor which supplies two or
more different non adjustable
resistance values.
SENSOR (Thermistor)
A resistor which varies its
resistance with temperature.
SHORT PIN
Used to provide an unbroken
connection within a junction block.
SOLENOID
An electromagnetic coil which
forms a magnetic field when
current flows, to move a plunger,
etc.SWITCH, DOUBLE THROW
A switch which continuously
passes current through one set
of contacts or the other.
SWITCH,
IGNITION
A key operated switch with
several positions which allows
various circuits, particularly the
primary ignition circuit, to
become operational.
Wires are always
drawn as straight lines
on wiring diagrams.
Crossed wires (1)
without a black dot at
the junction are not
joined; crossed wires
(2) with a black dot or
octagonal (
) mark at
the junction are spliced
(joined) connections. RELAY, DOUBLE THROW
A relay which passes current
through one set of contacts or the
other.
SENSOR, ANALOG SPEED
Uses magnetic impulses to open
and close a switch to create a
signal for activation of other
components.TRANSISTOR
A solidstate device typically used
as an electronic relay; stops or
passes current depending on the
voltage applied at ªbase.º SWITCH, WIPER PARK
Automatically returns wipers to
the stop position when the wiper
switch is turned off. SWITCH, MANUAL SPEAKER
An electromechanical device
which creates sound waves from
current flow.
2. NORMALLY
CLOSED
RESISTOR, VARIABLE or
RHEOSTAT
A controllable resistor with a
variable rate of resistance.
Also called a potentiometer or
rheostat. 2. NORMALLY
OPEN RELAY
1. NORMALLY
CLOSEDBasically, an electrically
operated switch which may
be normally closed (1) or
open (2).
Current flow through a
small coil creates a
magnetic field which either
opens or closes an
attached switch.
(2) SPLICED WIRES
(1) NOT
CONNECTED
25
Position of Parts in Engine Compartment
[2JZ±GTE]
I 1 Idle Air Control Valve (ISC Valve) R 1Radiator Fan Motor
I 2 Igniter R 2Radiator Fan Relay No. 1
I 3 Igniter R 3Radiator Fan Relay No. 2
I 6 Ignition Coil No. 1
I 7 Ignition Coil No. 2 S 1 SFI Resistor (EFI Resistor)
I 8 Ignition Coil No. 3 S 2Starter
I 9 Ignition Coil No. 4 S 3Starter
I 10 Ignition Coil No. 5 S 4 Sub Throttle Actuator
I 11 Ignition Coil No. 6 S 5 Sub Throttle Position Sensor
I 12 Injector No. 1
I 13 Injector No. 2 T 1 Theft Deterrent Horn
I 14 Injector No. 3 T 2 Throttle Position Sensor
I 15 Injector No. 4 T 3 Traction Brake Actuator
I 16 Injector No. 5 T 4 Traction Pump and Motor
I 17 Injector No. 6 T 14 Turbo Pressure Sensor
K 1 Knock Sensor (on Front Side) V 2 VSV (for EGR)
K 2 Knock Sensor (on Rear Side) V 3 VSV (for EVAP)
V 4 VSV (for Exhaust Bypass Valve)
M 1 Mass Air Flow (Air Flow Meter) V 5 VSV (for Exhaust Gas Control Valve)
V 6 VSV (for Fuel Pressure Up)
N 1 Noise Filter V 7 VSV (for Intake Air Control Valve)
V 8 VSV (for Waste Gate Valve)
O 1 O/D Direct Clutch Speed Sensor V 10 Vehicle Speed Sensor (Speed Sensor) No. 1 (for
O 2 Oil Pressure SW Combination Meter)
V 11 Vehicle Speed Sensor (Speed Sensor) No. 2 (for
P 1 PPS Solenoid Electronically Controlled Transmission)
P 2 Park/Neutral Position SW (Neutral Start SW),
Back±Up Light SW and A/T Indicator Light SW W 1 Washer Motor
(for A/T)