1986 TOYOTA SUPRA service

TURBOCHARGER SYSTEM (2JZ±GTE)
PREPARATION
SST (SPECIAL SERVICE TOOLS)
09992±00241 Turbocharger Pressure Gauge
EQUIPMENT
 
 
Dial indicator 
 
Impeller wheel
 
 
Torque wrench 
 
COOLANT
 Item Capacity Classification
 
 Engine coolant (w/ Heater) M/T
A/T 
  9.5 liters (10.0 US qts. 8.4 lmp. qts)
9.4 liters (9.9 US qts, 8.3 lmp. qts) 
 Ethylene±glycol base
EG±140± ENGINETURBOCHARGER SYSTEM (2JZ±GTE)

SERVICE SPECIFICATIONS
SERVICE DATA
 
 
 
Turbocharger 
 
 
Turbocharging pressure
Impeller wheel axial play Limit
Impeller wheel radial play Limit 
 
 
61±75 kPa (0.62±0.76 kgf/cm2, 8.8±10.8 psi)
0.162 mm (0.0064 in.)
0.110 mm (0.0045 in.)
TORQUE SPECIFICATIONS
 
 Part tightened 
 NVm 
 kgfVcm 
 ftVlbf
 Turbocharger x Turbine outlet elbow 25 250 18
 Turbo water pipe x Turbocharger 8.8 90 78 in.Vlbf
 Side bearing housing plate x Turbocharger 8.8 90 78 in.Vlbf
 No.2 air tube x No.2 turbocharger 21 210 15 
 Turbocharger x Exhaust manifold
 
 54
 
 550
 
 40
 Turbo oil pipe x Turbocharger 21 210 15
 Turbo oil pipe x Cylinder block 39 400 29
 Turbocharger stay x Turbocharger 43 440 32 
 Turbocharger stay x Cylinder block
 
 43
 
 440
 
 32
 Exhaust gas control valve x Turbine outlet elbow 69 700 51
 Main heated oxygen sensor x Exhaust gas control valve 20 200 14
 Exhaust gas control valve stay x Exhaust gas control valve 43 440 32 
 Exhaust gas control valve stay x Cylinder block
 
 43
 
 440
 
 32
 Exhaust bypass pipe x Turbine outlet elbow 25 250 18
 Exhaust bypass pipe x Exhaust gas control valve 25 250 18
 Intake air control valve x No.2 turbocharger 21 210 15 
No.4 air tube x No.1 turbocharger 
21 
210 
15 
 No.1 air tube x No.1 turbocharger
 
 21
 
 210
 
 15
 No.2 front exhaust pipe x Exhaust gas control valve 62 630 46
 Front exhaust pipe x No.2 front exhaust pipe 58 590 43
 Pipe support bracket x Transmission 43 440 32 
 
 
Upper front crossmember extension x Front suspension Bolt
Nut
 
 
 
29
33
 
 
 
300
340
 
 
 
22
25
 
 
Front lower arm bracket stay x Front suspension Bolt
Nut 
 
44
59 
 
450
600 
 
33
43
 CAC duct x CAC 4.9 50 43 in.Vlbf
 CAC x Body 13 135 10
EG±162± ENGINETURBOCHARGER SYSTEM (2JZ±GTE)

SFI SYSTEM (2JZ±GTE)
PREPARATION
SST (SPECIAL SERVICE TOOLS)
09205±76030 Cylinder Head Setting Bolt
Tightening Adaptor
09268±41045Injection Measuring Tool Set
(09268±41070)No.4 Union
(90405±09015)No.1 Union
09268±45012 EFI Fuel Pressure Gauge
ECT sensor
09612±24014 Steering Gear Housing Overhaul
Tool Set
(09617±24011) Steering Rack Wrench
09631±22020 Power Steering Hose Nut
14 x 17 mm Wrench Set
09808±14010Fuel Sender Gauge Tool Assy
09816±30010 Oil Pressure Switch Socket
09842±30080 Wiring ªEº EFI Inspection
Knock sensor
Fuel pressure pulsation damper
09843±18020 Diagnosis Check Wire
Injector
Fuel line flare nut
EG±258± ENGINESFI SYSTEM (2JZ±GTE)

COMPONENTS FOR REMOVAL AND
INSTALLATION
FUEL PUMP REMOVAL
CAUTION: Do not smoke or work near an open flame when
working on the fuel pump.
1. TAKE OUT FLOOR CARPET
2. REMOVE SPARE WHEEL COVER
3. REMOVE SPARE WHEEL
4. REMOVE SERVICE HOLE COVER EG±266
± ENGINESFI SYSTEM (2JZ±GTE)

(e) Temporarily install the retainer.
(f) Using SST, tighten the retainer until the arrow mark on
retainer is within the lines on the fuel tank.
SST 09808±14010
(g) Check that the arrow marks of the fuel pump bracket and fuel
tank are aligned.
(h) Install the retainer clamp.
(i) Connect the connector and hoses to the fuel pump bracket:
wFuel pump connector
wFuel outlet hose
Connect the outlet hose with 2 new gaskets and the union
bolt.
Torque: 29 NVm (300 kgfVcm, 22 ftVlbf)
wFuel return hose
wFuel breather hose
2. INSTALL SERVICE HOLE COVER
3. INSTALL SPARE WHEEL
4. INSTALL SPARE WHEEL COVER
5. INSTALL FLOOR CARPET
6. CHECK FOR FUEL LEAKS
(See item 5 in fuel system in precaution) EG±270
± ENGINESFI SYSTEM (2JZ±GTE)

SERVICE SPECIFICATIONS
SERVICE DATA
 
 Fuel pressure
regulator 
 Fuel pressure at no vacuum 
 226±275 kPa (2.3±2.8 kgf/cm2, 33±40 psi)
 Fuel pump Resistance at 20°C (68°F) 0.1±3.0
 
 
 
 
Injector 
 
 
 
Resistance
Injection volume
Difference between each cylinder
Fuel leakage 
 
 
 
Approx. 1.95

124±144 cm3 (7.6±8.8 cu in.) per 15 sec.
10 cm
3 (0.6 cu in.) or less
One drop or less per minute
 
 
 
 
MAF meter 
 
 
 
Resistance (THA±E2) at ±20°C (±4°F)
at 0°C (32°F)
at 20°C (68°F)
at 40°C (104°F)
at 60°C (140°F) 
 
 
 
10±20 k

4±7 k

2±3 k

0.9±1.3 k

0.4±0.7 k

 
 
 
Throttle body 
 
 
Throttle body fully closed angle
Dashpot setting speed
Throttle opener setting speed 
 
 
10°
2,300 + 400 rpm
1,500 + 200 rpm
 
 
 
 
 
 
Throttle
position
sensor 
 
 
 
 
 
Clearance between stop screw and lever
0 mm (0 in.) VTA±E2
0.40 mm (0.016 in.) IDL±E2
0.60 mm (0.024 in.) IDL±E2
Throttle valve fully open VTA±E2
± VC±E2 
 
 
 
 
 
0.34±6.3 k

0.5 k
or less
Infinity
2.4±11.2 k

3.1±7.2 k

 
 
 
 
 
Sub±throttle
position
sensor 
 
 
 
 
Clearance between stop screw and lever
0 mm (0 in.) VTA±E2
0.30 mm (0.012 in.) IDL±E2
0.50 mm (0.020 in.) IDL±E2
Throttle valve fully open VTA±E2
± VC±E2 
 
 
 
 
0.3±6.3 k

0.5 k
or less
Infinity
2.0±10.8 k

3.5±6.5 k

 
 
Sub±throttle
actuator 
 
Resistance ACM±A and A±, BCM±B and B± 
 
0.82±0.98

 IAC valve Resistance B1 (or B2)±Others 18±24

 
 
Solenoid
resistor 
 
Resistance +B±Others 
 
Approx. 6

 
 
 
VSV for Fuel
pressure
control 
 
 
Resistance at 20°C (68°F) 
 
 
33±39

 
 
VSV for intake
air control
valve 
 
Resistance at 20°C (68°F) 
 
38.5±44.5

 
 
 
VSV for
exhaust gas
control valve 
 
 
Resistance at 20°C (68°F) 
 
 
38.5±44.5

 
 VSV for waste
gate valve 
 Resistance at 20°C (68°F) 
 22±26

 
 
 
VSV for
exhaust
bypass valve 
 
 
Resistance at 20°C (68°F) 
 
 
22±26

± ENGINESFI SYSTEM (2JZ±GTE)EG±327

09205±76030Cylinder Head Setting Bolt
Tightening Adaptor
09268±41045Injection Measuring Tool Set
(09268±41070)No.4 Union
(09268±41090)No.7 Union
(90405±09015)No.1 Union
09268±45012 EFI Fuel Pressure Gauge
ECT sensor
09612±24014 Steering Gear Housing Overhaul
Tool Set
(09617±24011) Steering Rack Wrench
09631±22020 Power Steering Hose Nut
14 x 17 mm Wrench Set
09808±14010Fuel Sender Gauge Tool Assy
09816±30010 Oil Pressure Switch Socket
09842±30070 Wiring ªFº EFI InspectionInjector
Knock sensor
Fuel line flare nut
Fuel pressure pulsation damper
SFI SYSTEM (2JZ±GE)
PREPARATION
SST (SPECIAL SERVICE TOOLS)
± ENGINESFI SYSTEM (2JZ±GE)EG±187

COMPONENTS FOR REMOVAL AND
INSTALLATION
FUEL PUMP REMOVAL
CAUTION: Do not smoke or work near an open flame when
working on the fuel pump.
1. TAKE OUT FLOOR CARPET
2. REMOVE SPARE WHEEL COVER
3. REMOVE SPARE WHEEL
4. REMOVE SERVICE HOLE COVER
± ENGINESFI SYSTEM (2JZ±GE)EG±195