Page 23 of 878

SERVICE SPECIFICATIONS
SERVICE DATA
Turbocharger
Turbocharging pressure
Impeller wheel axial play Limit
Impeller wheel radial play Limit
61±75 kPa (0.62±0.76 kgf/cm2, 8.8±10.8 psi)
0.162 mm (0.0064 in.)
0.110 mm (0.0045 in.)
TORQUE SPECIFICATIONS
Part tightened
NVm
kgfVcm
ftVlbf
Turbocharger x Turbine outlet elbow 25 250 18
Turbo water pipe x Turbocharger 8.8 90 78 in.Vlbf
Side bearing housing plate x Turbocharger 8.8 90 78 in.Vlbf
No.2 air tube x No.2 turbocharger 21 210 15
Turbocharger x Exhaust manifold
54
550
40
Turbo oil pipe x Turbocharger 21 210 15
Turbo oil pipe x Cylinder block 39 400 29
Turbocharger stay x Turbocharger 43 440 32
Turbocharger stay x Cylinder block
43
440
32
Exhaust gas control valve x Turbine outlet elbow 69 700 51
Main heated oxygen sensor x Exhaust gas control valve 20 200 14
Exhaust gas control valve stay x Exhaust gas control valve 43 440 32
Exhaust gas control valve stay x Cylinder block
43
440
32
Exhaust bypass pipe x Turbine outlet elbow 25 250 18
Exhaust bypass pipe x Exhaust gas control valve 25 250 18
Intake air control valve x No.2 turbocharger 21 210 15
No.4 air tube x No.1 turbocharger
21
210
15
No.1 air tube x No.1 turbocharger
21
210
15
No.2 front exhaust pipe x Exhaust gas control valve 62 630 46
Front exhaust pipe x No.2 front exhaust pipe 58 590 43
Pipe support bracket x Transmission 43 440 32
Upper front crossmember extension x Front suspension Bolt
Nut
29
33
300
340
22
25
Front lower arm bracket stay x Front suspension Bolt
Nut
44
59
450
600
33
43
CAC duct x CAC 4.9 50 43 in.Vlbf
CAC x Body 13 135 10
EG±162± ENGINETURBOCHARGER SYSTEM (2JZ±GTE)
Page 44 of 878

(See page EG±20)
Check idle speed.
Proceed to matrix chart of problem symp-
toms on page EG±514.
(1) Shift transmission into ªNº position.
(2) Warm up engine to normal operating tempera±
ture.
(3) Switch OFF all accessories.
(4) Switch OFF air conditioning.
(5) Connect tachometer test probe to terminal
IG of data link connector 1.
Check Idle speed.
Idle speed: 650 50 rpm
Never allow tachometer test probe to touch
ground as it could result in damage to igniter
and/or ignition coil.
As some tachometers are not compatible
with this ignition system, we recommended
that you confirm the compatibility of your
unit before use.
Check ignition timing.
(1) Shift transmission into ªNº position.
(2) Warm up engine to normal operating tempera±
ture.
(3) Keep the engine speed at idle.
(4) Using SST, connect terminals TE1 and E1 of
data link connector 1.
SST 09843±18020
(5) Connect a timing light clip to the check wire.
(See page EG±20)
Check ignition timing.
Ignition timing: 10 2° BTDC @ idle
Proceed to matrix chart of problem symp-
toms on page EG±514.
Proceed to page EG±518 and continue to
troubleshoot.
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTINGEG±507
Page 157 of 878

Check idle speed.
Check ignition timing.
Check idle speed.
(1) Shift transmission into ªNº position.
(2) Warm up engine to normal operating tempera±
ture.
(3) Switch OFF all accessories.
(4) Switch OFF air conditioning.
(5) Connect tachometer test probe to terminal IG
of data link connector 1.
Check idle speed.
Idle speed: 700 50 rpm
wNEVER allow tachometer test probe to touch
ground as it could result in damage to igniter
and/or ignition coil.
wAs some tachometers are not compatible with
this ignition system, we recommend that you
confirm compatibility of your unit become use.
Proceed to matrix chart of problem symptoms
on page EG±408.
Proceed to page EG±18 and continue to trouble-
shoot.
Proceed to matrix chart of problem symptoms
on page EG±408.
(1) Shift transmission into ªNº position.
(2) Warm up engine to normal operating tempera±
ture.
(3) Keep the engine speed at idle.
(4) Using SST, connect terminals TE1 and E1 of data
link connector 1.
SST 09843±18020
(5) Connect a timing light probe to No.1 high±ten-
sion cord.
Check ignitiion timing.
Ignition timing: 10 2° BTDC @ idle
± ENGINE2JZ±GE ENGINE TROUBLESHOOTINGEG±401
Page 383 of 878

Sub heated
oxygen sensor
(California
only)
Heater coil resistance at 20°C (68°F)
11±16
Fuel cut rpm
Fuel return rpm
1,400 rpm
TORQUE SPECIFICATIONS
Part tightened NVm kgfVcm ftVlbf
Fuel line for union bolt
for flare nut
29
30
300
310
22
22
Fuel pressure regulator x Delivery pipe 8.8 90 78 in.Vlbf
Delivery pipe x Intake manifold 21 210 15
Actuator for ACIS x Air intake chamber 6.8 70 61 in.Vlbf
Fuel inlet pipe x Delivery pipe 41 420 30 Fuel return pipe x Fuel pressure regulator 27 280 20 Air intake chamber stay x Cylinder head 18 185 13
Air intake chamber stay x Air intake chamber
18
185
13
Intake air connector x Air intake chamber
27
270
20
Throttle body bracket x Throttle body
21
210
15
Throttle body bracket x Cylinder head 21 210 15
No.2 vacuum pipe x Intake manifold 27 270 20
EGR pipe x Cylinder head 27 270 20
EGR pipe x EGR valve 64 650 47
Fuel pressure pulsation damper x Fuel pipe support
for SST
41
35
420
350
30
25
Starter x Transmission 39 400 29
Fuel tank band x Body 39 400 29 VAF meter x Air cleaner case 10 100 7 Throttle body x Intake air connector 21 210 15
Vacuum tank x Intake manifold
21
210
15
Brake booster union x Air intake chamber
29
300
22
Air intake chamber x Intake manifold
27
270
20
EGR gas temperature sensor x EGR valve 20 200 14
Knock sensor x Cylinder block 44 450 33
Oxygen sensor (Except California) x Exhaust manifold 20 200 14
Main heated oxygen sensor (California) x Exhaust manifold 44 450 33
Sub heated oxygen sensor (California only) x Center exhaust pipe 20 200 14
± ENGINESFI SYSTEM (2JZ±GE)EG±257
Page 386 of 878
ENGINE MECHANICAL
PREPARATION
SST (SPECIAL SERVICE TOOLS)
09201±10000 Valve Guide Bushing Remover &
Replacer Set
(09201±01060) Valve Guide Bushing Remover &
Replacer 6
09202±70010 Valve Spring Compressor
09213±70010 Crankshaft Pulley Holding Tool
09222±30010Connecting Rod Bushing Remover
& Replacer
09223±15030 Oil Seal & Bearing ReplacerCrankshaft rear oil seal
09248±55040 Valve Clearance Adjust Tool Set
(09248±05410) Valve Lifter Press
(09248±05420) Valve Lifter Stopper
09301±00110 Clutch Guide Tool2JZ±GE M/T
09316±60010 Transmission & Transfer Bearing
Replacer
(09316±00010) Replacer PipeCrankshaft front oil seal
Camshaft oil seal
± ENGINEENGINE MECHANICALEG±3
Page 426 of 878

23. REMOVE OIL DIPSTICK GUIDES FOR ENGINE AND
TRANSMISSION
(a) Remove the 2 bolts.
(b) Pull out the dipstick guide together with the dipstick.
(c) Remove the O±ring from the dipstick guide.
24. REMOVE STARTER
(See starter removal in Starting System)
25. REMOVE AIR INTAKE CHAMBER
(a) Except California:
Disconnect the vacuum sensing hose from the fuel pressure
regulator.
(b) Remove the bolt holding the engine wire protector to the the
air intake chamber.
(c) Remove the 5 bolts, nut, air intake chamber and gasket.
26. REMOVE VACUUM CONTROL VALVE SET
(a) Disconnect the VSV connector.
(b) Remove the 2 nuts and vacuum control valve set.
27. DISCONNECT ENGINE WIRE
(a) Remove the bolt, and disconnect the engine wire bracket
from the water pump.
(b) Remove the 2 bolts, and disconnect the 2 ground straps from
the intake manifold.
(c) Remove the 2 bolts, and disconnect the 2 wire clamps from
the intake manifold.
(d) Disconnect these connectors:
w6 injector connectors
wECT sensor connector
wECT sender gauge connector
± ENGINEENGINE MECHANICALEG±43
Page 450 of 878

8. INSTALL FUEL INLET PIPE
(a) Connect the fuel inlet pipe with 2 new gaskets and the union
bolt.
Torque: 42 NVm (420 kgfVcm, 30 ftVlbf)
(b) Install the clamp bolt to the intake manifold.
9. INSTALL FUEL PRESSURE PULSATION DAMPER
(See fuel pressure pulsation damper installation in SFI
System)
10. INSTALL INTAKE MANIFOLD STAY
Torque: 39 NVm (400 kgfVcm, 29 ftVlbf)
11. INSTALL WATER OUTLET AND NO.1 BYPASS HOSE
ASSEMBLY
12. CONNECT ENGINE WIRE
(a) Install the engine wire protector to the intake manifold with
the 3 nuts.
(b) Connect these connectors:
w6 injector connectors
HINT: The No.1, No.3 and No.5 injector connectors are dark
gray, and the No.2, No.4 and No.6 injector connectors are
gray.
wECT sensor connector
wECT sender gauge connector
(c) Install the 2 wire clamps to the intake manifold with the bolts.
(d) Install the 2 ground straps to the intake manifold with the
bolts.
(e) Install the engine wire bracket to the water pump with the bolt.
13. INSTALL VACUUM CONTROL VALVE SET
Torque: 21 NVm (210 kgfVcm, 15 ftVlbf)
14. INSTALL AIR INTAKE CHAMBER
(a) Install a new gasket and the intake chamber with the 5 bolts
and nut.
Torque: 27 NVm (280 kgfVcm, 20 ftVlbf)
(b) Install the bolt holding the engine wire protector to the air
intake chamber.
(c) Except California:
Connect the vacuum sensing hose to the fuel pressure regu-
lator.
15. INSTALL STARTER
(See starter removal in Starting System)
16. INS TALL OIL DIP S TICK GUIDE S FO R ENG INE AND
TRANSMISSION
(a) Install a new O±ring to the dipstick guide.
(b) Apply soapy water to the O±ring.
(c) Connect the dipstick guide end to the oil pan.
(d) Install the 2 dipstick guides with the 2 bolts.
17. INSTALL ENGINE WIRE BRACKET
18. CONNECT FUEL RETURN HOSE
± ENGINEENGINE MECHANICALEG±67
Page 467 of 878
25. A/T:
DISCONNECT TRANSMISSION CONTROL ROD
Remove the nut, and disconnect the control rod from the shift
lever.
26. M/T:
REMOVE TRANSMISSION SHIFT LEVER
(a) Remove the bolt and nut.
(b) Remove the transmission shift lever, inside of vehicle.
27. PLACE JACK UNDER TRANSMISSION
NOTICE (A/T): Be sure to put a wooden block between the jack
and the transmission oil pan to prevent damage.
28. REMOVE REAR SUPPORT MEMBER
(a) Remove the 4 nuts holding the member to the engine rear
mounting insulator.
(b) Remove the 4 bolts and rear support member.
29. REMOVE ENGINE AND TRANSMISSION ASSEMBLY
FROM VEHICLE
(a) Attach the engine hoist chain to the 2 engine hangers.
(b) Remove the 2 nuts holding the engine front mounting
insulators to the front suspension crossmember. EG±84
± ENGINEENGINE MECHANICAL