1986 TOYOTA SUPRA air suspension

CAC REMOVAL
Installation is in the reverse order of removal.
1. REMOVE NO.1 AIR HOSE
2. REMOVE ENGINE UNDER COVER
3. w/o Auto Spoiler:
REMOVE NO.2 ENGINE UNDER COVER
4. REMOVE RH FRONT FENDER SPLASH SHIELD SEAL
5. w/ Auto Spoiler:
REMOVE RH ENGINE UNDER COVER
6. DISCONNECT AIR HOSE FROM CAC
(a) Remove the 2 bolts holding the No.2 air tube (3) to the body.
(b) Disconnect these hoses:
(1) No.2 air hose from CAC
(2) No.4 air hose from No.2 air tube
(3) No.3 air hose from CAC
(c) Remove the No.2 air tube (4).
7. REMOVE CAC AND CAC DUCT ASSEMBLY
w/o Auto Spoiler:
Remove the nut, 2 bolts and CAC.
Torque: 13 NVm (135 kgfVcm, 10 ftVlbf)
w/ Auto Spoiler:
(a) Fully turn the tire in the illustration direction.
(b) Remove the nut, 2 bolts and CAC.
Torque: 13 NVm (135 kgfVcm, 10 ftVlbf)
HINT: Remove the CAC between the suspension and body
at the illustrated angle of the CAC.
8. REMOVE CAC DUCT FROM CAC
Remove the 4 bolts and CAC duct.
Torque: 4.9 NVm (50 kgfVcm, 43 in.Vlbf)
± ENGINETURBOCHARGER SYSTEM (2JZ±GTE)EG±161

SERVICE SPECIFICATIONS
SERVICE DATA
 
 
 
Turbocharger 
 
 
Turbocharging pressure
Impeller wheel axial play Limit
Impeller wheel radial play Limit 
 
 
61±75 kPa (0.62±0.76 kgf/cm2, 8.8±10.8 psi)
0.162 mm (0.0064 in.)
0.110 mm (0.0045 in.)
TORQUE SPECIFICATIONS
 
 Part tightened 
 NVm 
 kgfVcm 
 ftVlbf
 Turbocharger x Turbine outlet elbow 25 250 18
 Turbo water pipe x Turbocharger 8.8 90 78 in.Vlbf
 Side bearing housing plate x Turbocharger 8.8 90 78 in.Vlbf
 No.2 air tube x No.2 turbocharger 21 210 15 
 Turbocharger x Exhaust manifold
 
 54
 
 550
 
 40
 Turbo oil pipe x Turbocharger 21 210 15
 Turbo oil pipe x Cylinder block 39 400 29
 Turbocharger stay x Turbocharger 43 440 32 
 Turbocharger stay x Cylinder block
 
 43
 
 440
 
 32
 Exhaust gas control valve x Turbine outlet elbow 69 700 51
 Main heated oxygen sensor x Exhaust gas control valve 20 200 14
 Exhaust gas control valve stay x Exhaust gas control valve 43 440 32 
 Exhaust gas control valve stay x Cylinder block
 
 43
 
 440
 
 32
 Exhaust bypass pipe x Turbine outlet elbow 25 250 18
 Exhaust bypass pipe x Exhaust gas control valve 25 250 18
 Intake air control valve x No.2 turbocharger 21 210 15 
No.4 air tube x No.1 turbocharger 
21 
210 
15 
 No.1 air tube x No.1 turbocharger
 
 21
 
 210
 
 15
 No.2 front exhaust pipe x Exhaust gas control valve 62 630 46
 Front exhaust pipe x No.2 front exhaust pipe 58 590 43
 Pipe support bracket x Transmission 43 440 32 
 
 
Upper front crossmember extension x Front suspension Bolt
Nut
 
 
 
29
33
 
 
 
300
340
 
 
 
22
25
 
 
Front lower arm bracket stay x Front suspension Bolt
Nut 
 
44
59 
 
450
600 
 
33
43
 CAC duct x CAC 4.9 50 43 in.Vlbf
 CAC x Body 13 135 10
EG±162± ENGINETURBOCHARGER SYSTEM (2JZ±GTE)

 VSV for EVAP Resistance at 20°C (68°F) 30±34

 VSV for EGR Resistance at 20°C (68°F) 30±34

 
 
 
 
 
ECT sensor 
 
 
 
 
Resistance at ±20°C (±4°F)
at 0°C (32°F)
at 20°C (68°F)
at 40°C (104°F)
at 60°C (140°F)
at 80°C (176°F) 
 
 
 
 
10±20 k

4±7 k

2±3 k

0.9±1.3 k

0.4±0.7 k

0.2±0.4 k

 
 
 
EGR gas
temperature
sensor 
 
 
Resistance at 50°C (122°F)
at 100°C (212°F)
at 150°C (302°F) 
 
 
64±97 k

11±16 k

2±4 k

 Main heated
oxygen sensor Heater coil resistance at 20°C (68°F) 11±16

 
 Sub heated
oxygen sensor 
 Heater coil resistance at 20°C (68°F) 
 11±16

 Fuel cut rpm Fuel return rpm 1,100 rpm
TORQUE SPECIFICATIONS
 Part tightened NVm kgfVcm ftVlbf
Fuel line for union bolt2930022 for flare nut 30 310 22 Fuel pressure regulator x Delivery pipe 8.8 90 78 in.Vlbf Delivery pipe x Intake manifold 21 210 15 Injector holder x Delivery pipe 7.8 80 69 in.Vlbf Fuel inlet pipe x Delivery pipe 41 420 30 Fuel return pipe x Fuel pressure regulator 27 280 20 Air intake chamber x Intake manifold 27 280 20 Manifold stay x Air intake chamber 39 400 29
 Manifold stay x Cylinder head 39 400 29
 EGR pipe x Cylinder head 27 270 20
 EGR pipe x EGR valve 64 650 47
 Control cable bracket x Air intake chamber 19 195 14
 Air intake chamber stay x Intake manifold 19 195 14
 Air intake chamber stay x Control cable bracket 19 195 14
 
 
Fuel pressure pulsation damper x Fuel pipe support
for SST 
 
41
35 
 
420
350 
 
30
25
 Fuel tank band x Body 39 400 29
 MAF meter x Air cleaner case 6.9 70 61 in.Vlbf
Throttle body x Air intake chamber2121015 
IAC valve x Air intake chamber
 
21
 
210
 
15 
EGR gas temperature sensor x EGR valve
 
20
 
200
 
14 Knock sensor x Cylinder block 44 450 33 Main heated oxygen sensor x Exhaust manifold 20 200 14 Sub heated oxygen sensor x Center exhaust pipe 20 200 14 
 Upper front crossmember extension x Front suspension Bolt
Nut 
 29
33 
 300
340 
 22
25
 
 
Front lower arm bracket stay x Front suspension Bolt
Nut 
 
44
59 
 
450
600 
 
33
43
EG±328± ENGINESFI SYSTEM (2JZ±GTE)