1986 TOYOTA SUPRA fuel pump

DTC
No.
Number of
MIL BlinksCircuitDiagnostic Trouble Code Detecting Condition
(a) Engine coolant temp.: 60°C (140°F) or more
(2 trip dectection logic)*3
(2 trip dectection logic)*3
(2 trip dectection logic)*3
EGR gas temp. and intake air temp. are 60°C (140°F) or less
for A/T, 55°C (131°F) or less for 1 ~ 4 min. under conditions
(a) and (b):
Fuel Pump
Control Signal
(2 trip dectection logic)*3
(b) EGR operation possible (Example A/T in 3rd speed (5th for
M/T), A/C ON, 96 km/h (60 mph), Flat road)
Switch Condition
Signal
EGR System
Malfunction
(2) Open in input circuit for 1 sec. or more with engine speed
1,000 rpm or less
(1) Open or short in fuel pump circuit for 1 sec. or more with
engine speed 1,000 rpm or less
(3) Open or short in diagnostic signal line (DI) fuel pump ECU
with engine speed 1,000 rpm or less
(1) 3 sec. or more after engine starts, with closed throttle posi±
tion switch OFF (IDL1)
(2) Park/neutral position switch: OFF
(Shift position in ''R'', ''D'', ''2'', or ''L'' position)
(3) A/C switch ON
*1: ºONº displayed in the diagnostic mode column indicates that the Malfunction Indicator Lamp is lit up when
a malfunction is defected. ºOFFº indicates that the ºCHECKº does not light up during malfunction diag±
nosis, even if a malfunction is detected. ºN.A.º indicates that the item is not included in malfunction diag±
nosis.
*2: ºº in the memory column indicates that a diagnostic trouble code is recorded in the ECM memory when
a malfunction occurs. ºXº indicates that a diagnostic trouble code is not recorded in the ECM memory even
if a malfunction occurs. Accordingly, output of diagnostic results in normal or test mode is done with the
IG switch ON. EG±502
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTING

Malfunction detection (1st time)
(temporarily recorded)Malfunction detection (2nd time)
(MIL lights up)
 
 
 Trouble Area
 
 
 
Malfunction
Indicator
Lamp*
1
 
 
 Memory*2
 
 
 See page
 
 
Trouble Area
 
 
Normal
Mode 
 
Test
Mode 
 
Memory
 
 
See page
 
 
 
 
 
 

Open in EGR gas temp. sensor circuit

Short in VSV circuit for EGR

EGR hose disconnected, valve stuck

Clogged EGR gas passage

ECM
 
 
 
 
 
 
ON
 
 
 
 
 
 
ON
 
 
 
 
 
 

 
 
 
 
 
 
EG±564
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Open or short in fuel pump ECU circuit

Fuel pump ECU

Fuel pump

ECM power source circuit

ECM
 
 
 
 
 
 
 
 
 
 
 
 
 
 
OFF
 
 
 
 
 
 
 
 
 
 
 
 
 
 
ON
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
EG±568
 
 
 
 
 
 

A/C switch circuit

Throttle position sensor IDL circuit

Park/neutral position switch circuit

Accelerator pedal and cable

ECM
 
 
 
 
 
 
N.A.
 
 
 
 
 
 
OFF
 
 
 
 
 
 
X
 
 
 
 
 
 
EG±571
*3: This indicates items for which º2 trip detection logicº is used. With this logic, when a logic malfunction is
first detected, the malfunction is temporarily stored in the ECM memory. If the same case is detected again
during the second drive test, this second detection causes the Malfunction Indicator Lamp to light up.
The 2 trip repeats the same mode a 2nd time. (However, the IG switch must be turned OFF between the
1st trip and 2nd trip).
In the Test Mode, the Malfunction Indicator Lamp lights up the 1st trip a malfunction is detected.
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTINGEG±503

Suspect area
See page
Symptom
Engine does not crank
No initial combustion
No complete combustion
Engine cranks normally
Cold engine
Hot engine
Incorrect first idle
High engine idle speed
Low engine idle speed
Rough idling
Hunting
Hesitation/Poor acceleration
Muffler explosion (after fire)
Surging
Soon after starting
After accelerator pedal depressed
After accelerator pedal released
During A/C operation
When shifting N to D
Does not
start
Difficult to
start
Poor Idling
Engine Stall
Poor
Driveability
Back up power source circuitECM power source circuitPark/neutral position switch circuitSwitch condition signal circuitEGR systemStarter signal circuitMass air flow meter circuitInjector circuitIAC valve circuitFuel pump control circuitA/C signal circuit (Compressor circuit)Turbo control circuitVSV circuit for fuel Pressure ControlCompressionSpark plugIgnition signal circuit (Spark test)Starter and Starter relayIgnition coilEngine control module (ECM)Theft deterrent ECUA/T faulty
EG±544EG±559EG±564EG±571EG±574EG±576EG±581EG±583EG±586EG±568EG±595EG±589AC±62ST±3
,
12
IG±21IG±23IG±22EG±9AT2±101BE±123IN±35
MATRIX CHART OF PROBLEM SYMPTOMS
When the malfunction code is not confirmed in the diagnostic trouble code check and the problem still can not
be confirmed in the basic inspection, proceed to this matrix chart and troubleshoot according to the numbered
order given below. EG±514
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTING

DTC 78 Fuel Pump Control Circuit
CIRCUIT DESCRIPTION
The fuel pump speed is controlled at 2 steps (high speed, low speed) by the condition of the engine (starting,
light load, heavy load), when the engine starts (STA ON), the engine control module sends a Hi signal (battery
positive voltage) to the fuel pump ECU (FPC terminal).
The fuel pump ECU then outputs Hi voltage (battery positive voltage) to the fuel pump so that the fuel pump
operates at high speed.
After the engine starts, during idling or light loads, the engine control module outputs a Low signal (about 9 V)
to the fuel pump ECU, the fuel pump ECU outputs Low battery voltage (about 9 V) to the fuel pump and causes
the fuel pump to operate at low speed.
If the intake air volume increases (high engine load), the engine control module sends a Hi signal to the fuel
pump ECU and causes the fuel pump to operate at high speed.
 
 DTC No.
 
 Diagnostic Trouble Code Detecting Condition
 
 Trouble Area
 
 
 
 
 
 
 
 
(1) Open or short in fuel pump circuit for
1 sec. Or more with engine speed
1,000 rpm or less
(2 trip detection logic)* 
 
 
 O h t i f l ECU i it 
 
 
78
 
 
 
(2) Open in input circuit of fuel pump ECU
(FPC) with engine speed 1,000 rpm or
less
(2 trip detection logic)* 
 
 

Open or short in fuel pump ECU circuit

Fuel pump ECU

Engine control module power source circuit

Fuel pump

Engine control module 
 
 
 
 
 
 
 
(3) Open or short in diagnostic signal line (DI)
of fuel pump ECU with engine speed
1,000 rpm or less
(2 trip detection logic)*
 
 
 
 

Engine control module
*: See page EG±503. EG±568
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTING

(See page IN±30).
Check for ECM power source circuit (See page
EG±576), and check for open in harness and
connector between terminal +B of data link
connector 1 and main relay.
(1) Turn ignition switch ON.
(2) Using SST, connect terminals +B and FP of data
link connector 1.
SST 09843±18020
Check that there is pressure in the hose from the fuel
filter.
Fuel pressure can be felt.
Check fuel pump operation.
Repair or replace harness or connector.
Check for open and short in harness and connector between terminals
+B
+B, FP
FP of the data link connector 1 and fuel pump ECU (See
page IN±30).
Turn ignition switch ON.
Measure voltage between terminal +B of data link con-
nector 1 and body ground.
Voltage: 9 Ð 14 V
Check voltage of terminal +B of data link connector 1.
Check for ECM power source circuit (See
page EG±576), and check for open in harness
and connector between terminal +B of data
link connector 1 and main relay.
INSPECTION PROCEDURE
± ENGINE2JZ±GTE ENGINE TROUBLESHOOTINGEG±569

(See page IN±30).
(See page IN±30).(See page IN±30).
(See page EG±323)
(See page IN±30).
(1) Remove the LH quarter trim panel.
(See page EG±323)
(2) Disconnect fuel pump ECU connector.
Measure voltage between terminals 5 (FPC) and 8 (E)
of fuel pump ECU connector when igintion switch is
turned to START.
Voltage: 4.5 Ð 5.5 V
Check voltage between terminals 5 (FPC) and 8 (E) of fuel pump ECU con-
nector.
Check for open and short in harness and connector between terminal DI of
engine control module and terminal 6 (DI) of fuel pump ECU
(See page IN±30).
Check for open and short in harness and connector between terminal FP of
data link connector 1, fuel pump and body ground)See page IN±30).
Repair or replace fuel pump.
Repair or replace harness or connector.
Replace fuel pump ECU.
Check for open in harness and connector between terminal FPC of engine
control module and terminal 5 (FPC) of fuel pump ECU, terminal 8 (E) of fuel
pump ECU and body ground (See page IN±30).
Repair or replace harness or connector.
Repair or replace harness or connector.
Check and replace engine control module.
EG±570± ENGINE2JZ±GTE ENGINE TROUBLESHOOTING

DTC
No.Number of
MIL BlinksCircuitDiagnostic Trouble Code Detecting Condition
EGR System
Malfunction
Fuel Pump
Control Signal
Switch Condition
Signal
(1) 3 sec. or more after engine starts, with closed throttle posi±
tion switch OFF (IDL1)
(2) Park/neutral position switch: OFF
(Shift position in ªRº, ªDº, ª2º, or ªLº position)
(3) A/C switch ON
(3) Open or short in diagnostic signal line (DI) of fuel pump
ECU with engine speed 1,000 rpm or less
(2 trip detection logic)*
4
(2) Open in input circuit of fuel pump ECU (FPC) with engine
speed 1,000 rpm or less
(2 trip detection logic)*
4
(1) Open or short in fuel pump circuit for 1 sec. or more with
engine speed 1,000 rpm or less
(2 trip detection logic)*
4
EGR gas temp. is 70°C (158°F) or less for 1 Ð 4 min. under
conditions (a) and (b):
(2 trip detection logic)*
4
(a) Engine Coolant temp.: 63°C (145°F) or more
(b) EGR operation possible (Example A/T in 3rd speed (5th for
M/T),
A/C ON, 96 km/h (60 mph), Flat road)
*1: ºONº displayed in the diagnostic mode column indicates that the Malfunction Indicator Lamp is lit up when
a malfunction is detected. ºOFFº indicates that the ºCHECKº does not light up during malfunction
diagnosis, even if a malfunction is detected. ºN.A.º indicates that the item is not included in malfunction
diagnosis.
*2: º
º in the memory column indicates that a diagnostic trouble code is recorded in the ECM memory when
a malfunction occurs. ºxº indicates that a diagnostic trouble code is not recorded in the ECM memory even
if a malfunction occurs. Accordingly, output of diagnostic results in normal or test mode is done with the
IG switch ON.
*3: Only for California specification vehicles. EG±396
± ENGINE2JZ±GE ENGINE TROUBLESHOOTING

 
 
 Trouble Area
 
 
 
Malfunction
Indicator
Lamp*
1
 
 
 Memory*2
 
 
 See page
 
 
Trouble Area
 
 
Normal
Mode 
 
Test
Mode 
 
Memory
 
 
See page
 
 
 
 
 
 

Open in EGR gas temp. sensor circuit

Short in VSV circuit for EGR

EGR hose disconnected, valve stuck

Clogged EGR gas passage

ECM
 
 
 
 
 
 
ON
 
 
 
 
 
 
ON
 
 
 
 
 
 

 
 
 
 
 
 
EG±453
 
 
 
 
 
 
 
 
 
 
 
 
 

Open or short in fuel pump ECU circuit

Fuel pump ECU

Fuel pump

ECM power source circuit

ECM
 
 
 
 
 
 
 
 
 
 
 
 
 
OFF
 
 
 
 
 
 
 
 
 
 
 
 
 
ON
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
EG±457
 
 
 
 
 
 

A/C switch circuit

Throttle position sensor IDL circuit

Park/neutral position switch circuit

Accelerator pedal and cable

ECM
 
 
 
 
 
 
N.A.
 
 
 
 
 
 
OFF
 
 
 
 
 
 
X
 
 
 
 
 
 
EG±460
*4: This indicates items for which º2 trip detection logicº is used. With this logic, when a logic malfunction is first
detected, the malfunction is temporarily stored in the ECM memory. If the same case is detected again
during the second drive test, this second detection causes the Malfunction Indicator Lamp to light up.
The 2 trip repeats the same mode a 2nd time. (However, the IG switch must be turned OFF between the
1st trip and 2nd trip).
In the Test Mode, the Malfunction Indicator Lamp lights up the 1st trip a malfunction is detected.
± ENGINE2JZ±GE ENGINE TROUBLESHOOTINGEG±397