VSV for EVAP Resistance at 20°C (68°F) 30±34
VSV for EGR Resistance at 20°C (68°F) 30±34
ECT sensor
Resistance at ±20°C (±4°F)
at 0°C (32°F)
at 20°C (68°F)
at 40°C (104°F)
at 60°C (140°F)
at 80°C (176°F)
10±20 k
4±7 k
2±3 k
0.9±1.3 k
0.4±0.7 k
0.2±0.4 k
EGR gas
temperature
sensor
Resistance at 50°C (122°F)
at 100°C (212°F)
at 150°C (302°F)
64±97 k
11±16 k
2±4 k
Main heated
oxygen sensor Heater coil resistance at 20°C (68°F) 11±16
Sub heated
oxygen sensor
Heater coil resistance at 20°C (68°F)
11±16
Fuel cut rpm Fuel return rpm 1,100 rpm
TORQUE SPECIFICATIONS
Part tightened NVm kgfVcm ftVlbf
Fuel line for union bolt2930022 for flare nut 30 310 22 Fuel pressure regulator x Delivery pipe 8.8 90 78 in.Vlbf Delivery pipe x Intake manifold 21 210 15 Injector holder x Delivery pipe 7.8 80 69 in.Vlbf Fuel inlet pipe x Delivery pipe 41 420 30 Fuel return pipe x Fuel pressure regulator 27 280 20 Air intake chamber x Intake manifold 27 280 20 Manifold stay x Air intake chamber 39 400 29
Manifold stay x Cylinder head 39 400 29
EGR pipe x Cylinder head 27 270 20
EGR pipe x EGR valve 64 650 47
Control cable bracket x Air intake chamber 19 195 14
Air intake chamber stay x Intake manifold 19 195 14
Air intake chamber stay x Control cable bracket 19 195 14
Fuel pressure pulsation damper x Fuel pipe support
for SST
41
35
420
350
30
25
Fuel tank band x Body 39 400 29
MAF meter x Air cleaner case 6.9 70 61 in.Vlbf
Throttle body x Air intake chamber2121015
IAC valve x Air intake chamber
21
210
15
EGR gas temperature sensor x EGR valve
20
200
14 Knock sensor x Cylinder block 44 450 33 Main heated oxygen sensor x Exhaust manifold 20 200 14 Sub heated oxygen sensor x Center exhaust pipe 20 200 14
Upper front crossmember extension x Front suspension Bolt
Nut
29
33
300
340
22
25
Front lower arm bracket stay x Front suspension Bolt
Nut
44
59
450
600
33
43
EG±328± ENGINESFI SYSTEM (2JZ±GTE)
INTAKE AIR CONTROL VALVE REMOVAL
Installation is in the reverse order of removal.
1. REMOVE VSV FOR FUEL PRESSURE CONTROL
(a) Disconnect the connector and hoses:
(1) VSV connector
(2) Vacuum sensing hose from fuel pressure control
(3) Vacuum sensing hose from air intake chamber
2. REMOVE OIL DIPSTICK AND GUIDE FOR A/T
(a) Remove the bolt.
(b) Pull out the dipstick guide together with the dipstick.
INSTALLATION HINT: Apply soapy water to the O±ring, and
push in the dipstick guide.
(c) Remove the O±ring from the dipstick guide.
INSTALLATION HINT: Use a new O±ring.
3. REMOVE OIL DIPSTICK AND GUIDE FOR ENGINE
(a) Disconnect the fuel return hose from the clamp of the dipstick
guide.
(b) Remove the bolt.
(c) Pull out the dipstick guide together with the dipstick.
INSTALLATION HINT: Apply soapy water to the O±ring, and
push in the dipstick guide.
(d) Remove the O±ring from the dipstick guide.
INSTALLATION HINT: Use a new O±ring.
4. REMOVE EGR PIPE
(a) Loosen the union nut of the EGR pipe.
Torque: 64 NVm (650 kgfVcm, 47 ftVlbf)
(b) Remove the 2 bolts, EGR pipe and gasket.
Torque: 27 NVm (270 kgfVcm, 20 ftVlbf)
5. DISCONNECT EGR GAS TEMPERATURE SENSOR
CONNECTOR
(a) Disconnect the connector from the No.2 vacuum pipe.
(b) Disconnect the sensor connector from the wiring connector.
6. DISCONNECT NO.2 VACUUM PIPE FROM AIR INTAKE
CHAMBER AND INTAKE MANIFOLD
Remove the 2 nuts, and disconnect the vacuum pipe from the
air intake chamber and intake manifold.
Torque: 27 NVm (270 kgfVcm, 20 ftVlbf)
EG±232± ENGINESFI SYSTEM (2JZ±GE)
SERVICE SPECIFICATIONS
SERVICE DATA
Fuel pressure
regulator
Fuel pressure at no vacuum
265±304 kPa (2.7±3.1 kgf/cm2, 38±44 psi)
Fuel pump Resistance at 20°C (68°F) 0.2±3.0
Injector
Resistance
Injection volume
Difference between each cylinder
Fuel leakage
13.4±14.2
70±88 cm3 (4.3±5.4 cu in.) per 15 sec.
9 cm
3 (0.5 cu in.) or less
One drop or less per minute
VAF meter
Resistance (THA±E2) at±20°C (±4°F)
at 0°C (32°F)
at 20°C (68°F)
at 40°C (104°F)
at 60°C (140°F)
10±20 k
4±7 k
2±3 k
0.9±1.3 k
0.4±0.7 k
Throttle body
Throttle body fully closed angle
Dashpot setting speed M/T
A/T
Throttle opener setting speed
65
2,600 + 400 rpm
1,800 + 400 rpm
1,500 + 400 rpm
Throttle
position
sensor
Clearance between stop screw and lever
0 mm (0 in.) VTA±E2
0.40 mm (0.016 in.) IDL±E2
0.60 mm (0.024 in.) IDL±E2
Throttle valve fully open VTA±E2
± VC±E2
0.34±6.3 k
0.5 k or less
Infinity
2.4±11.2 k
3.1±7.2 k
IAC valve Resistance B1 (or B2)±Others 18±22 VSV for ACIS Resistance at 20°C (68°F) 38.5±44.5
VSV for Fuel
pressure
control
(California
only)
Resistance at 20°C (68°F)
33±39
VSV for EVAP Resistance at 20°C (68°F) 27±33
VSV for EGR Resistance at 20°C (68°F) 38.5±44.5
ECT sensor
Resistance at ±20°C (±4°F)
at 0°C (32°F)
at 20°C (68°F)
at 40°C (104°F)
at 60°C (140°F)
at 80°C (176°F)
10±20 k
4±7 k
2±3 k
0.9±1.3 k
0.4±0.7 k
0.2±0.4 k
EGR gas
temperature
sensor
Resistance at 50°C (122°F)
at 100°C (212°F)
at 150°C (302°F)
64±97 k
11±16 k
2±4 k
Main heated
oxygen sensor
(California)
Heater coil resistance at 20°C (68°F)
11±16
EG±256± ENGINESFI SYSTEM (2JZ±GE)
Sub heated
oxygen sensor
(California
only)
Heater coil resistance at 20°C (68°F)
11±16
Fuel cut rpm
Fuel return rpm
1,400 rpm
TORQUE SPECIFICATIONS
Part tightened NVm kgfVcm ftVlbf
Fuel line for union bolt
for flare nut
29
30
300
310
22
22
Fuel pressure regulator x Delivery pipe 8.8 90 78 in.Vlbf
Delivery pipe x Intake manifold 21 210 15
Actuator for ACIS x Air intake chamber 6.8 70 61 in.Vlbf
Fuel inlet pipe x Delivery pipe 41 420 30 Fuel return pipe x Fuel pressure regulator 27 280 20 Air intake chamber stay x Cylinder head 18 185 13
Air intake chamber stay x Air intake chamber
18
185
13
Intake air connector x Air intake chamber
27
270
20
Throttle body bracket x Throttle body
21
210
15
Throttle body bracket x Cylinder head 21 210 15
No.2 vacuum pipe x Intake manifold 27 270 20
EGR pipe x Cylinder head 27 270 20
EGR pipe x EGR valve 64 650 47
Fuel pressure pulsation damper x Fuel pipe support
for SST
41
35
420
350
30
25
Starter x Transmission 39 400 29
Fuel tank band x Body 39 400 29 VAF meter x Air cleaner case 10 100 7 Throttle body x Intake air connector 21 210 15
Vacuum tank x Intake manifold
21
210
15
Brake booster union x Air intake chamber
29
300
22
Air intake chamber x Intake manifold
27
270
20
EGR gas temperature sensor x EGR valve 20 200 14
Knock sensor x Cylinder block 44 450 33
Oxygen sensor (Except California) x Exhaust manifold 20 200 14
Main heated oxygen sensor (California) x Exhaust manifold 44 450 33
Sub heated oxygen sensor (California only) x Center exhaust pipe 20 200 14
± ENGINESFI SYSTEM (2JZ±GE)EG±257
C. If necessary, replace connecting rod bushing
(a) Using SST and a press, press out the bushing.
SST 09222±30010
(b) Align the oil holes of a new bushing and the connecting rod.
(c) Using SST and a press, press in the bushing.
SST 09222±30010
(d) Using a pin hole grinder, bore the bushing to obtain the
standard specified clearance (see step B) between the
bushing and piston pin.
(e) Check the piston pin fit at room temperature.
Coat the piston pin with engine oil and push it into the con-
necting rod with your thumb.
D. Inspect connecting rod bolts
Using vernier calipers, measure the minimum diameter of the
compressed bolt at the measuring point.
Standard diameter:
8.1±8.3 mm (0.319±0.327 in.)
Minimum diameter:
8.0 mm (0.315 in.)
If the diameter is less than minimum, replace the connecting
rod bolt. EG±112
± ENGINEENGINE MECHANICAL
Engine Coolant Temperature (ECT)
Switch
ECT SWITCH INSPECTION
1. REMOVE ENGINE UNDER COVER
2. DRAIN ENGINE COOLANT
3. REMOVE ECT SWITCH
(a) Disconnect the ECT switch connector.
(b) Remove the ECT switch.
(c) Remove the O±ring from the ECT switch.
4. INSPECT ECT SWITCH
(a) Usin g an oh mme te r, ch e ck th a t th e re is no co n tin u ity
between the terminals when the coolant temperature is
above 97°C (207°F).
(b) Using an ohmmeter, check that there is continuity between
the terminals when the coolant temperature is below 88°C
(190°F).
If continuity is not as specified, replace the switch.
5. REINSTALL ECT SWITCH
(a) Install a new O±ring to the ECT switch.
(b) Apply soapy water to the O±ring.
(c) Install the ECT switch.
Torque: 7.4 NVm (75 kgfVcm, 65 in.Vlbf)
(d) Connect the ECT switch connector.
6. REFILL WITH ENGINE COOLANT
7. START ENGINE AND CHECK FOR LEAKS
8. REINSTALL ENGINE UNDER COVER
No.1 Radiator Fan Relay
(ºRADIATOR FAN RELAYº)
RADIATOR FAN RELAY INSPECTION
1. w/ Auto Spoiler:
REMOVE LH HEADLIGHT
2. w/o Auto Spoiler:
REMOVE ENGINE UNDER COVER
3. REMOVE RADIATOR FAN RELAY
4. INSPECT RADIATOR FAN RELAY
A. Inspect relay continuity
(a) Using an ohmmeter, check that there is continuity between
terminals 3 and 4.
(b) Check that there is no continuity between terminals 1 and 2.
If continuity is as specified, replace the relay. EG±356
± ENGINECOOLING SYSTEM
SERVICE SPECIFICATIONS
SERVICE DATA
Thermostat
Valve opening temperature
Valve lift at 95°C (203°F)
80±84°C (176±183°F)
8.5 mm (0.335 in.) or more
Radiator cap
Relief valve opening pressure STD
Minimum
93±123 kPa
(0.95±1.25 kgf/cm2, 13.5±17.8 psi)
78 kPa (0.8 kgf/cm
2, 11.4 psi)
Electric
cooling fan
Rotating amperage
2.5±4.5 A
TORQUE SPECIFICATIONS
Part tightened NVm kgfVcm ftVlbf
Engine drain plug x Cylinder block 29 300 22
Fan x Fluid coupling 7.4 75 65 in.Vlbf
Water pump x Cylinder block 21 210 15
Water pump x No.2 water bypass pipe 21 210 15
Generator x Water pump 37 380 27
Generator x Cylinder block 37 380 27
Water bypass outlet x Cylinder head (2JZ±GE) 8.8 90 78 in.Vlbf
Water outlet x Cylinder head (2JZ±GTE) 21 210 15
Water inlet x Water pump (2JZ±GE) 8.8 90 78 in.Vlbf
Water inlet x Water pump (2JZ±GTE) 21 210 15 Upper radiator support x Body 15 155 11 ECT switch x Radiator (2JZ±GTE) 7.4 75 65 in.Vlbf Fluid coupling x Water pump 16 165 12 Oil cooler x Radiator lower tank (A/T) 8.3 85 74 in.Vlbf Oil cooler x Oil cooler pipe (A/T) 15 150 11
EG±358± ENGINECOOLING SYSTEM
17
1. NORMALLY
OPENOpens and
closes circuits,
thereby
stopping (1) or
allowing (2)
current flow.
RESISTOR
An electrical component with a
fixed resistance, placed in a circuit
to reduce voltage to a specific
value.
RESISTOR, TAPPED
A resistor which supplies two or
more different non adjustable
resistance values.
SENSOR (Thermistor)
A resistor which varies its
resistance with temperature.
SHORT PIN
Used to provide an unbroken
connection within a junction block.
SOLENOID
An electromagnetic coil which
forms a magnetic field when
current flows, to move a plunger,
etc.SWITCH, DOUBLE THROW
A switch which continuously
passes current through one set
of contacts or the other.
SWITCH,
IGNITION
A key operated switch with
several positions which allows
various circuits, particularly the
primary ignition circuit, to
become operational.
Wires are always
drawn as straight lines
on wiring diagrams.
Crossed wires (1)
without a black dot at
the junction are not
joined; crossed wires
(2) with a black dot or
octagonal (
) mark at
the junction are spliced
(joined) connections. RELAY, DOUBLE THROW
A relay which passes current
through one set of contacts or the
other.
SENSOR, ANALOG SPEED
Uses magnetic impulses to open
and close a switch to create a
signal for activation of other
components.TRANSISTOR
A solidstate device typically used
as an electronic relay; stops or
passes current depending on the
voltage applied at ªbase.º SWITCH, WIPER PARK
Automatically returns wipers to
the stop position when the wiper
switch is turned off. SWITCH, MANUAL SPEAKER
An electromechanical device
which creates sound waves from
current flow.
2. NORMALLY
CLOSED
RESISTOR, VARIABLE or
RHEOSTAT
A controllable resistor with a
variable rate of resistance.
Also called a potentiometer or
rheostat. 2. NORMALLY
OPEN RELAY
1. NORMALLY
CLOSEDBasically, an electrically
operated switch which may
be normally closed (1) or
open (2).
Current flow through a
small coil creates a
magnetic field which either
opens or closes an
attached switch.
(2) SPLICED WIRES
(1) NOT
CONNECTED