1986 TOYOTA CAMRY V20 battery

5. INSPECT SOLENOID RELAY OPERATION
(a) Apply battery voltage to terminals 1 and 3.
(b) Check that there is continuity between terminals 4
and 5.
(c) Check that there is no continuity between terminals 2
and 4.
If operation is not as specified, replace the relay.
6. INSTALL TWO CONTROL RELAYS4. INSPECT SOLENOID RELAY CONTINUITY
(a) Check that there is continuity between terminals 1
and 3.
(b) Check that there is continuity between terminals 2
and 4.
(c) Check that there is no continuity between terminals 4
and 5.
If continuity is not as specified, replace the relay. 2. INSPECT PUMP MOTOR RELAY CONTINUITY
(a) Check that there is continuity between terminals 1
and 2.
(b) Check that there is no continuity between terminals
3 and 4.
(c) Check that there is no continuity between terminals
1 and 4.
If continuity is not as specified, replace the relay.
3. INSPECT PUMP MOTOR RELAY OPERATION
(a) Apply battery voltage to terminals 1 and 2.
(b) Check that there is continuity between terminals 3
and 4.
(c) Check that there is no continuity between terminals
1 and 4.
If operation is not as specified, replace the relay.
Control Relays
INSPECTION OF CONTROL RELAYS
1. REMOVE CONTROL RELAYS
Remove the two control relays from the actuator.
± BRAKE SYSTEMAnti±lock Brake System (A.B.S.)BR±93

Anti±lock Brake System Circuit
INSPECTION OF SYSTEM CIRCUIT
1. INSPECT SYSTEM CIRCUIT WITH CONNECTOR
CONNECTED
(a) Remove the A.B.S. computer.
(b) Using a voltmeter with high impedance (10 K

/V
minimum), measure the voltage at each terminal and
body ground.
If the circuit is not as specified, check and repair or re-
place the trouble part shown in the table above.
Ignition switch on and ºANTI LOCKº warning light goes on
Ignition switch on and ºANTI LOCKº warning light goes on
Ignition switch on and ºANTI LOCKº warning light goes onIgnition switch on and ºANTI LOCKº warning light goes on Ignition switch on and ºANTI LOCKº warning light goes on
Ignition switch on and ºANTI LOCKº warning light goes on
Check connector connectedºANTI LOCKº
warning light bulb
Check connector disconnected
Check connector,
computer Actuator, control
relays
AST ± Body groundSRR ± Body groundSRl ± Body ground SFR ± Body groundSFL ± Body ground
W ± Body ground
T ± Body ground Tester Connection
Ignition switch on Ignition switch on
Ignition switch on Ignition switch on
Ignition switch on Ignition switch on
Battery voltage Battery voltage
Battery voltage Battery voitage Battery voltage
Battery voltage Battery voltageTrouble Part
About 0 V
About 0 V About 0 V About 0 V
About 0 V
About 0 V
About 0 V ConditionVoltage
± BRAKE SYSTEMAnti±lock Brake System (A.B.S.)BR±102

2. INSPECT SYSTEM CIRCUIT WITH CONNECTOR
DISCONNECTED
(a) Disconnect the connectors from the computer, in-
spect at the wire harness side connector.
If the circuit is not as specified, check and repair or re-
place the trouble part shown in the table above.
(b) Connect the connectors, and install the comput-
er cover.
Ignition switch off and brake pedal depressed
Engine running and PKB lever returned Ignition switch off and brake pedal returned
Ignition switch on and PKB lever pulled
Parking broke switch,
level warning switchStop light switch,
stop light Voltage or
Resistance Value
Check connector,
wiring harness
Front RH speed
sensor
FrontrH speed
sensor Ts connector,
wiring harness
Rear RH speed
sensor
Rear RH speed
sensor
Rear LH speed
sensorRear LH speed
sensor Ts connector shorted
Ignition switch offIgnition switch off
Ignition switch off
Ignition switch off Ignition switch off Tester Connection
Ignition switch offIgnition switch off
Ignition switch off
Ignition switch off Ignition switch off Ignition switch off
Ignition switch offIgnition switch off
Ignition switch onBattery voltage
No continuity
Battery voltage
0.85 ± 1.30 k fl
0.85± 1.30k
Battery voltage
Wiring harnessWiring harness
Wiring harness Battery voltage
0.85 ± 1.50 k
0.85 ± 1.50 k

No continuityNo continuity
No continuityNo continuityNo continuityTrouble Part
65±100

ECU±IG fuse Chrak Item
50±80

About 6
ContinuityResistance
Resistance
About 5
ResistanceAbout 6 0
Resistance
ResistanceAbout 6

ResistanceContinuity Resistance
Resistance
ResistanceContinuity
ResistanceAbout 6

ResistanceContinuity
Continuity
Continuity
ContinuityContinuity Continuity
Continuity Continuity
About 0 v
Continuity Continuity
Continuity
Continuity
FOG fuse Condition
ActuatorActuator
Actuator Voltage
VoltageVortege
Actuator Voltage
± BRAKE SYSTEMAnti±lock Brake System (A.B.S.)BR±103

PRECAUTIONS
1. Check that the battery cables are connected to the correct
terminals.
2. Disconnect the battery cables when the battery is given a
quick charge.
3. Do not perform tests with a high voltage insulation
resistance tester.
4. Never disconnect the battery when the engine is running.
TROUBLESHOOTING
Drive belt loose or worn
Battery cables loose, corroded or worm
Fuse blown
Fusible link blown
IC regulator or alternator faulty
Wiring faultyAdjust or replace drive belt
Repair or replace cables
Check ºENGINEº fuse
Replace fusible link
Check charging system
Repair wiring Check ºCHARGEº and ºIGNº
fuses
Replace light
Tighten loose connections
Replace IC regulator
Discharge warning
light does not go out
with engine running
(battery requires
frequent recharging) Discharge warning
light does not light
with ignition ON and
and engine not
runningLight burned out
Wiring connections loose
IC regulator faultyPossible cause
Fuse blownRemedy
Problem
CH±6
CH±4 CH±3 Page
± CHARGING SYSTEMPrecautionsCH±2

PRECAUTIONS
1. Check that the battery cables are connected to the correct
terminals.
2. Disconnect the battery cables when the battery is given a
quick charge.
3. Do not perform tests with a high voltage insulation
resistance tester.
4. Never disconnect the battery when the engine is running.
TROUBLESHOOTING
Drive belt loose or worn
Battery cables loose, corroded or worm
Fuse blown
Fusible link blown
IC regulator or alternator faulty
Wiring faultyAdjust or replace drive belt
Repair or replace cables
Check ºENGINEº fuse
Replace fusible link
Check charging system
Repair wiring Check ºCHARGEº and ºIGNº
fuses
Replace light
Tighten loose connections
Replace IC regulator
Discharge warning
light does not go out
with engine running
(battery requires
frequent recharging) Discharge warning
light does not light
with ignition ON and
and engine not
runningLight burned out
Wiring connections loose
IC regulator faultyPossible cause
Fuse blownRemedy
Problem
CH±6
CH±4 CH±3 Page
± CHARGING SYSTEMTroubleshootingCH±2

ON±VEHICLE INSPECTION
1. INSPECT BATTERY SPECIFIC GRAVITY AND
ELECTROLYTE LEVEL
(a) Check the specific gravity of each cell.
Standard specific gravity:
1.25 ± 1.27 when fully charged at 20°C (68°F)
If not within specifications, charge the battery.
(b) Check the electrolyte quantity of each cell.
If insufficient, refill with distilled (or purified) water.
2. CHECK BATTERY TERMINALS, FUSIBLE LINKS AND
FUSES
(a) Check that the battery terminals are not loose or corroded.
(b) Using a belt tension gauge, measure the drive belt ten-
sion.
Belt tension gauge:
Nippondenso ± BTG±20 (95506±00020)
Boroughs No. BT±33±73F
Drive belt tension:
3S±FE w/ A/C New belt 175
+ 5 Ib
Used belt 130
+ 10 Ib
w/o A/C New belt 125
+ 25 Ib
Used belt 95
+ 20 ib
2vZ±FE New belt 15
+ 51b
Used belt 5
+ 20 Ib
If the belt tension is not as specified, adjust it. 3. INSPECT DRIVE BELT
(a) Visually check the belt for excessive wear, frayed cords etc.
If necessary, replace the drive belt.
HINT: Cracks on the rib side of a belt are considered accept-
able. If the belt has chunks missing from the ribs, it should be
replaced.(b) Check the fusible links and fuses for continuity.
Fusible link: ALT 80A
AM1 0.5G
AM2 30A
Fuse: ENGINE 10A
CHARGE 7.5A
IGN 7.5A
± CHARGING SYSTEMOn±Vehicle InspectionCH±3

HINT:
wºNew beltº refer to a belt which has been used 5 minutes
or less on a running engine.
wºUsed beltº refers to a belt which has been used on a running
engine for 5 minutes or more.
wAfter installing a belt, check that it fits properly in the
ribbed grooves.
wCheck by hand to confirm that the belt has not slipped out
of the groove on the bottom of the pulley.
wAfter installing a new belt, run the engine for about 5
minutes and recheck the belt tension.
4. VISUALLY CHECK ALTERNATOR WIRING AND
LISTEN FOR ABNORMAL NOISES
(a) Check that the wiring is in good condition.
(b) Check that there is no abnormal noise from the
alternator white the engine is running.
6. INSPECT CHARGING CIRCUIT WITHOUT LOAD
HINT: If a battery/alternator tester is available, connect the
tester to the charging circuit as per manufacturer's instruc-
tions.
(a) If a tester is not available, connect a voltmeter and ammeter
to the charging circuit as follows:
wDisconnect the wire from terminal B of the alternator and
connect it to the negative H probe of the ammeter.
wConnect the positive (+) probe of the ammeter to terminals
B of the alternator.
wConnect the positive (+) probe of the voltmeter to terminal
B of the alternator.
wGround the negative (±) probe of the voltmeter. 5. INSPECT CHARGE WARNING LIGHT CIRCUIT
(a) Warm up the engine and then turn it off.
(b) Turn off all accessories.
(c) Turn the ignition switch to ºONº. Check that the charge
warning light is lit.
(d) Start the engine. Check that the light goes out.
If the light does not go off as specified, troubleshoot the
charge light circuit.
± CHARGING SYSTEMOn±Vehicle InspectionCH±4

(b) Check the charging circuit as follows: .
With the engine running from idling to 2,000 rpm,
check the reading on the ammeter and voltmeter.
Standard amperage: 10 A or less
Standard voltage: 13.9 ± 15.1 V at 25
°C (77°F)
13.5 ± 14.3 V at 115°C (2390F)
If the voltmeter reading is greater than standard volt-
age, replace the IC regulator.
7. INSPECT CHARGING CIRCUIT WITH LOAD
(a) With the engine running at 2,000 rpm, turn on the high beam
headlights and place the heater blower switch at ºHlº.
(b) Check the reading on the ammeter.
Standard amperage: 30 A or more
If the ammeter reading is less than standard amperage,
repair the alternator. (See page CH±6)
HINT: With the battery fully charged, the indication will
sometimes be less than standard amperage. If the voltmeter reading is less than standard voltage,
check the IC regulator and alternator as follows:
wWith terminal F grounded, start the engine and check
the voltmeter reading of terminal B.
wIf the voltmeter reading is greater than standard voltage,
replace the IC regulator.
.. If the voltmeter reading is less than standard voltage,
check the alternator.
± CHARGING SYSTEMOn±Vehicle InspectionCH±5