Page 87 of 136

lear
Drive
Suspension
I
A
le
holft
2
SPdlU
3
Whl
c1
beanng
4
Whcd
be
mng
I
ollar
5
Oll
al
b
Hcanng
adjust
hlOl
7
Axle
a
C
8
BrJ
ke
drum
FIg
149
Sectional
vIew
of
rear
axle
REAR
AXLE
The
I
ear
axle
19
of
a
sem1
f10atIng
type
The
axle
hOUSIng
IS
a
press
steel
BanjO
type
hou
Ing
It
IS
light
In
weight
and
IS
sufficlen
tly
strong
to
wIthstand
all
torsIOnal
and
ben
ding
loads
The
rear
wheel
bearIngs
are
of
presealed
types
Therefore
no
frequent
lubncatIng
ser
vice
IS
reqUIred
However
when
the
rear
axle
IS
dIsassembled
the
wheel
bearings
should
be
packed
with
an
lpproved
grease
pnor
to
the
reInstallatIOn
beIng
careful
not
to
damage
the
sealing
rubber
DIFFERENTIAL
The
gear
carner
IS
made
of
light
and
strong
alumInum
alloy
metaLand
hYPOld
bevel
gear
IS
used
M
Adjust
dnve
pInIOn
bearIng
preload
wIth
non
adjustIng
type
spacer
and
pInion
height
and
Side
bearIng
adjustment
wIth
spacer
shlm
s
MIllimeter
standardIzatIOn
stili
remaInS
for
all
the
screw
threads
of
thIS
Unit
Therefore
adjustment
figures
stamped
on
screws
ad
JustIng
shIms
washers
dIfferentIal
case
dnve
pInIOn
and
carner
are
In
millimeters
In
accor
dance
with
the
millImeter
standardIzatIOn
of
parts
The
proper
lubncatlOn
to
the
gear
hOUSIng
IS
neCessary
otherWIse
It
would
shorten
the
durability
of
the
gear
and
cause
other
troubles
The
lubncant
should
be
checked
each
3
000
miles
and
replenished
each
30
000
miles
The
luJ
ncan
ks
hould
be
draIned
and
refilled
at
the
end
of
the
first
600
miles
to
eltm1l1ate
Page 88 of 136

Bear
Drive
Suspension
A
correct
contact
pattern
means
that
It
beii
the
ange
of
2
3
to
3
4
from
the
tip
of
the
tooth
nder
no
load
Backlash
IS
010
to
015mm
00039
to
00059
n
Tlghtemng
torque
of
drlve
gear
bolt
60
to
70
kg
m
434
to
506
ft
Ibl
TIghten
by
tapping
bolt
head
with
a
0
lkg
1
4
lb
hammer
TIghtening
torque
of
dnvt
pmlon
nut
12
to
11
kg
m
86
8
to
1229
ft
lb
Plmon
be
nng
adjust
spacer
O
lve
plmon
adlustlng
washer
T
W
N
HxO
011
0
2
mml
T
T
Drive
gear
ad
ustlng
shims
Left
Ide
T1
jA
C
0
H
I
001
0200
E
lmml
Right
SIde
T2
B
D
HI
001
0
200
F
mml
Fig
150
Sectional
view
of
dIfferentIal
carner
any
loose
matenal
from
the
sump
which
results
from
breaking
Dlfferentlallubncant
should
be
changed
at
least
every
30
000
m11es
ConsIderatIOns
should
be
given
to
the
follOWing
matters
Nommated
hYPOld
gear
011
must
be
used
It
IS
prohibited
to
use
any
gear
011
of
dIfferent
VISCOSity
The
same
brand
must
always
be
selected
The
standard
011
capacity
IS
about
0
198
US
gal
REAR
SUSPENSION
Rear
suspensIOn
consists
of
serm
elhptlc
leaf
springs
telescopIc
hydrauhc
shock
absorbers
and
rubber
bumpers
The
rear
sprmg
center
pm
1S
ofT
set
4
33
m
toward
the
front
from
the
center
of
the
sprmg
ThIS
IS
done
to
reduce
sprmg
wmd
up
and
to
decrease
the
arc
while
the
rear
wheel
sWings
through
Thereby
m1n1mlzmg
the
POSSibilIty
of
the
rear
suspensIOn
effecting
vehlCle
stablhty
It
Iso
damp
deVices
are
used
for
attachmg
the
axle
hOUSing
to
the
sprmg
The
leaf
sprmgs
shock
absorbers
and
rear
axle
housmg
are
mounted
on
rubber
bushings
at
each
end
to
minimIZe
nOIse
and
VibratIOn
of
the
transmiSSIon
to
the
car
body
and
passenger
compartment
85
Page 120 of 136

Specifications
SERVICE
DATA
AND
SPECIFICATIONS
1
vpc
RCl
n
ulatlllg
bdll
type
ClrrJtm
Ieertng
wheel
dldl1lCler
Od
JpJuty
iteenng
angle
IImer
wheel
outer
heel
PIdY
Ieermg
wheel
tJJ
d
ud
thl
kness
of
worm
beaTIng
shulls
hllttal
turnmg
torque
of
column
assembly
le
Hance
uf
ddJustmg
SLrew
to
sedor
shaft
Length
of
side
rod
TlghteolOg
torque
Steenng
wheellol
k
nul
Steenng
po
t
d
unp
to
steermg
pO
1
hr
H
lct
holts
llIlJp
ihlc
C
lrtng
llImn
hole
over
hnlt
IllImn
10
L
If
hOUI
IIl
holts
tdt
t
f
III
ge
lf
hou
lIl
holh
dlu
m
l
rew
m
nut
edM
h
If
I
10
plllllJIl
drill
nut
If
hOll
lI1g
In
Side
I1MIIl
bar
holt
Jlld
nut
Idler
dflll
nul
Idler
arm
to
stde
l1lJlO
bar
bolts
Jnd
nuts
B
III
stud
nuts
51dc
rod
hJf
IOl
k
nuts
mm
m
15
I
400
7
024
1
211
L
US
pI
Imp
pt
43
1
16
111111
111
20
to
2
10
7X7
to
0
JX4
mm
m
OS
0
0197
kg
cm
lIl
oz
2
0
to
5
0
27
X
10
69
4
mm
m
005
0
0020
296
8
1169
nun
Ill
kg
Ill
ft
Ihl
3
0
10
3
5
I
7
10
2
S
1
kg
m
ft
Ih
kg
Ill
ft
Ih
kg
Ill
I
ft
Ih
kg
Ill
ft
Ib
kg
Ill
ft
Ih
kg
m
ft
Ih
kg
m
ft
Ih
08
to
I
0
5
8
107
15
to
18
108
to
13
I
o
8
10
I
0
S
X
to
7
I
1
5
to
2
5
10810
18
I
7
10
2
8
12
3
10
20
2
201030
14510217
14
101
kg
Ill
ft
Ib
kg
mltt
Ih
I
9
to
2
6
13
7
to
18
8
5
7
106
3
4
2
1045
6
kg
m
ft
Ib
kg
m
ft
Ib
kg
Ill
ft
Ih
191026
13710188
30
to
0
21
7
to
36
2
XOlo
100
57810723
I3l
Page 123 of 136
Specifications
ENGINE
GENERAL
SPECIFICATION
Cylinder
Jrrangement
4mlme
Displacement
ce
eu
m
71
71
5
Bore
and
stroke
mm
m
73
x
70
2
874
x
2
756
Valve
arrangement
Over
head
vdlve
Fmng
order
I
3
42
Engine
Idle
rpm
800
Manual
transmiSSIOn
650m
D
Automatic
transrmsslon
Compresc
lon
ratio
85
011
pressure
Hol
al
2
000
rpm
kg
em
Ib
sq
m
3
0
to
3
5
43
10
50
TIGHTENING
TORQUE
Uml
kg
m
ft
Ib
Cyhnder
head
bolts
5
5
10
6
0
40
10
43
3
2
to
3
8
2310
28
CQnnedmg
rod
nuts
Flywheel
bolls
651075
471054
Main
bearing
cap
bolts
5
0
10
6
0
36
to
43
4
0
10
4
8
29
10
35
o
4
to
0
6
2
9
1043
Camshaft
gear
bolts
011
pan
bolts
Ot
pump
bolts
1
I
to
I
7
8
0
10
12
o
9
to
I
4
65
to
lO
J5
to
16
108
to
116
011
stramer
bolts
Crank
pulley
bolts
134
Page 135 of 136

Specifications
CLUTCH
Clutch
release
lever
Mechamca
clutch
Release
bedTlng
to
dlaphragm
spnng
withdrawal
lever
clearance
DIaphragm
spring
to
flywheel
height
autch
dIsc
Facmg
Size
Outer
did
x
inside
dl3
x
thIckness
Total
fnctlOn
area
Thickness
of
disc
assembly
Free
Compressed
Number
of
tOrsIOn
sprmg
Allowable
mlOJlJlum
depth
of
CIvet
head
from
facmg
surface
Allowable
facmg
run
out
Allowable
free
play
of
spline
autch
pedal
Pedal
hClght
when
not
depressed
Free
travel
of
pedal
head
PreSSing
strenglh
at
full
stroke
Master
cylindtr
clutch
Master
cylinder
diameter
Allowable
maximum
clearance
between
cyhnder
and
piston
Operating
cyhnder
clutch
Operating
cylInder
dIameter
c
r
8i
mng
torq
Clutch
assembly
sccuTlng
bolt
He
HydraulIc
clutch
o
7
to
I
4
mm
00276
to
0
0551
In
29t031
mm
I
142
to
I
220
In
180xl25x35mm
709
x
4
92
x
0
140
In
264
cm
4092
sq
In
76t080mm
02992
to
0
3150
In
67t070mm
02638
to
0
2756
In
6
03
mm
0
0118
In
05
mm
0
0197
In
at
radIUS
85
mm
3
346
In
04mm
001571n
1415
mm
5
57
m
30mm
I
181
In
108
kg
23
81b
1587
mm
5
8
In
015
mm
0
0059
In
1905
mm
0
750
m
15t022kg
m
108to
159ft
Ib
09
to
I
2
mm
00354
to
0
0472
In
1365
to
1465
mm
54
to
5
8
In
I
to
ISmm
0433
to
0
591
In
83kg
I83
b