Page 9 of 136

aintenIDce
une
up
Find
the
cause
for
necessary
corrective
action
b
Oil
with
extremely
low
viscosity
in
dicates
dllutton
with
gasoline
Check
011
level
If
found
below
L
mark
refill
to
H
mark
on
gauge
OIL
FILTER
The
011
filter
IS
of
a
cartndge
type
Check
for
011
leaks
through
gasketed
flange
If
any
leakage
IS
found
retIghten
shghtly
If
nece
sary
replaLe
filter
as
an
assembly
When
mstalhng
an
011
filter
tIghten
by
hand
Note
Do
not
overtighten
011
fIlter
or
oil
leakage
may
result
I
I
Fig
3
Checking
engine
011
level
Oc
OF
I
0
121
20141
30
21
401401
5015BI
I
EGOQl
I
10
20
Fig
4
Protection
concentration
COOLANT
L
L
C
IS
al
ethylene
glycol
base
product
con
tammg
chemical
mhlbltors
to
protect
the
coohng
system
from
rustmg
and
corrosIOn
The
L
I
C
does
not
con
tam
any
glycerme
ethyl
or
methyl
alcohol
It
wIll
not
evaporate
or
bOll
away
and
can
be
used
wIth
either
high
or
low
temperature
thermostat
It
flows
freely
transfers
heat
effiCiently
and
will
not
clog
the
passages
m
the
coohng
system
The
L
L
C
must
not
be
mIxed
wIth
other
products
ThiS
coolant
can
be
used
throughout
the
seasons
of
the
year
Whenever
any
coolant
IS
changed
the
coohng
system
should
be
flushed
and
refilled
wIth
a
new
coolant
Check
the
level
COMPRESSION
Compression
pressure
test
Note
To
test
cylinder
compression
remove
all
spark
plugs
and
hold
tester
fit
Percent
BOllIng
pomt
concen
09
kg
cm2
Freeze
tra
lion
Sea
level
coolmg
sys
protectIon
tern
pressure
30
2210F
2550F
50f
50
2280
F
2610F
31oF
ETO
104
Fig
5
Testing
compressIon
pressure
7
Page 75 of 136

Brakes
Thoroughly
Wipe
the
bleeder
screw
and
from
any
mud
or
dust
present
so
that
the
outlet
hole
IS
free
from
foreign
matter
Attach
a
VInyl
hose
to
the
wheel
cyhnder
bleeder
screw
Dip
the
end
of
the
VInyl
hose
In
a
Jar
contaInIng
some
brake
flUId
Depress
the
brake
pedal
two
to
three
times
and
keep
the
pedal
fully
depressed
With
the
brake
pedal
fully
depressed
loosen
the
bleeder
screw
exhaust
air
and
rettghten
the
bleeder
screw
qUIckly
Return
the
brake
pedal
slowly
Repeat
the
operatIons
above
Air
WIll
no
longer
come
out
from
the
bleeder
screw
but
brake
flUId
comes
out
When
atr
stIll
eXists
In
brake
flUId
It
appears
whIte
due
to
aIr
bub
ble
Conduct
aIr
bleedIng
on
other
wheel
cyhnders
In
the
same
manner
Note
a
Check
the
reservoir
for
fluid
level
during
bleeding
operation
b
FlUid
withdrawn
in
the
operation
should
not
be
used
refilling
bleeding
again
for
c
When
the
master
cylinder
is
dIsassem
bled
or
replaced
conduct
air
bleeding
on
the
wheel
cylinder
which
is
located
most
near
the
master
cyhnder
d
Ordinarily
air
bleeding
is
performed
in
the
following
sequence
Rear
left
Rear
right
Front
left
Front
right
e
Do
not
return
the
brake
pedal
before
retightening
the
bleeder
screw
TROUBLE
SHOOTING
Condition
Probable
cause
Corretttve
dellon
Spongy
pedal
Au
In
brake
lines
Bleed
Ihoroughly
Swollen
hose
due
to
detenoratlOn
or
use
of
Replace
ho
e
md
bleed
the
system
poor
qualIty
brake
flUid
Use
of
a
brake
flu
d
wIth
a
bOilIng
pomt
Change
wIth
the
spectlied
brake
flUId
dnd
which
15
too
low
bleed
system
ReservOir
filler
cap
vent
hole
clogged
Tins
Clean
reserVOIr
filler
cap
and
bleed
the
promotes
a
Vdcuum
In
master
cylinder
that
system
suckS
In
air
through
rear
seal
Pedal
Yields
under
Detenorated
check
valve
Fit
a
new
check
valve
and
bleed
the
system
shght
pressure
ExterIlalleaks
Check
master
cyhnder
plpmg
and
wheel
cylInder
for
leaks
and
make
necessary
re
pairs
Master
cyhnder
leaks
through
pnmary
cap
Overhaul
master
cyhnder
80
Page 76 of 136

Brakes
Excessive
pedal
travel
All
b
rakes
drag
One
brake
drdgs
Unbalanced
brdkes
Excessive
pedal
pressure
required
poor
brak
es
Brake
chatter
squeak
or
squeal
System
hds
not
been
bled
Improperly
adjusted
clearance
FlUid
level
In
master
cylinder
IS
too
low
Thermal
expansIOn
of
drums
due
to
Qver
hea
lmg
lnsuffiuent
shoe
to
drum
clearance
Weak
shoe
return
springs
Brake
shoe
return
no
free
travel
Seized
master
cylinder
piston
Loose
or
damaged
wheel
bedfmgs
Weak
broken
or
unhooked
brake
shoe
return
spnngs
InsuffiCient
clearance
between
brake
shoe
and
drum
Grease
or
011
on
hnmgs
Seized
piston
In
wheel
cylInder
Tires
Improperly
mtl
lted
Loose
wheel
bearing
Front
suspension
faulty
Grease
mud
or
w
tter
on
Lmmgs
Full
area
of
Immgs
not
Lontaclmg
drums
SLOTed
brake
drums
Dust
on
drums
or
oIl
soLled
Immgs
Weak
shoe
return
springs
Drum
out
of
round
Worn
Itmngs
Bleed
the
system
Adjust
shoe
to
drum
clearance
Full
up
wIth
specIfied
brake
flUId
Bleed
the
system
If
requIred
Allow
drums
to
cool
off
Check
brake
shoe
lImngs
and
drums
Replace
damaged
parts
Adjust
cledrance
Replace
the
spnngs
Adjust
pedal
height
SerVJce
the
master
cyhnder
repla
e
the
pISton
and
bleed
the
syslem
Adjust
Of
replace
wheel
beanngs
Replace
spnng
Adjust
brakes
Clean
brake
mechamsm
repldce
hnmg
and
correct
cause
of
grease
or
011
getllng
on
Lmmg
SerVIce
the
wheel
cyhnder
and
bleed
the
system
Inflate
tires
to
correct
pressure
Adjust
wheel
bearing
Thoroughly
check
and
adlust
all
front
sus
pensIOn
components
Remove
drums
Clean
and
dry
hrongs
or
replace
Replace
shoes
Reface
drums
and
mstall
new
IImngs
Remove
and
clean
drums
thoroughly
ElImmale
oIl
leak
Check
spnngs
and
replace
as
required
Turn
drums
on
lathe
Replace
hrungs
II
Page 116 of 136
II
II
II
II
Oil
pressure
and
ignition
warning
lamps
condition
Oil
pressure
warn
ing
lamp
The
amp
does
not
hght
when
the
19I1ItlOn
sWItch
IS
set
to
ON
II
I
Ptobable
cause
Blown
off
fuse
or
faulty
contact
Broken
lamp
bulb
filament
or
faulty
cable
contact
Defective
oil
pressure
swltch
The
lamp
does
not
Oil
pressure
IS
toO
loW
go
out
wlule
the
engtne
IS
being
operated
Lack
of
engine
oil
Defective
Oil
pressure
sWitch
Il
MethOd
of
tnSpeCtlOn
Check
the
fuse
for
fusing
and
faulty
contact
The
warntng
lamP
does
not
bght
when
oil
pressure
sWitch
yelloW
I
black
cable
15
grounded
The
warntng
lamp
bghts
through
the
above
tnspectlOn
inspect
the
engine
ou
pressure
system
Check
011
level
ConttnUlty
eXists
on
the
oil
pres
sure
sWltch
when
the
engine
IS
belng
operated
o
a
t
a
CorrectIVe
action
Replace
after
COffee
tlng
the
fuse
the
cause
lf
fused
Check
the
hght
bulb
for
burnt
out
fila
ment
and
replace
as
reqUIred
Replace
the
011
pres
Sure
sWitch
Add
oil
Replace
the
01
pres
sure
sWitch