Page 85 of 136

SteeriDg
ConditIon
lIeavy
steering
Loose
steenng
Pull
to
one
side
Steermg
shock
TROUBLE
SHOOTING
Probable
cause
Low
tIre
pressure
In
orreet
front
wheel
altgnmcnt
Lack
of
lubricant
FITm
stll
kmg
of
the
ball
Jomt
and
strut
beanog
Improper
adjustment
and
damage
of
steering
gcar
housmg
H
Hd
lock1l1g
of
column
beanng
Incorrect
front
wheel
be
mng
ddJustment
Loose
steermg
hnkJge
connectIOns
Loose
steermg
gCdf
housmg
mountIng
Incorrect
adjustment
of
ddJust
nut
Incorrect
lITe
pre
sure
Incorrect
front
wheel
dhgnment
Incorrect
front
wheel
beanng
adjustment
Unequal
brdke
ddJustment
Weak
front
suspensIOn
umts
Deformation
or
Improper
fittmg
of
sus
pensIOn
Incorrect
front
wheel
ahgnment
Loose
front
wheel
beanngs
Loose
steering
lmkage
connectIOn
and
trans
verse
lmk
Incorrect
adjustment
of
ball
nut
Wheels
out
of
balance
Corrective
action
Innate
tires
to
recommended
pressure
Adjust
to
speclficatJono
Lubricate
steering
gc
H
and
b
dl
jomts
or
replace
WOln
bdll
jomt
Replace
Adjust
or
repldce
LubrlcJte
with
bearing
grease
Adjust
or
replace
as
reqUired
Inspect
replace
worn
pdrts
If
any
and
tighten
nuts
to
recommended
torque
TIghten
mountmg
bolts
to
proper
torque
Adjust
Inflate
to
recommended
pressurc
Inspect
and
corred
front
WhlCI
alignment
Adjust
bearings
Adjust
brakes
Replace
Check
correct
or
replace
Inspect
and
correct
front
wheel
alIgnment
Adjust
bearings
Inspect
replace
worn
parts
If
any
and
tighten
nuts
to
proper
torque
Adjust
steenng
gear
Inspect
and
correct
wheel
balanl
e
81
Page 87 of 136

lear
Drive
Suspension
I
A
le
holft
2
SPdlU
3
Whl
c1
beanng
4
Whcd
be
mng
I
ollar
5
Oll
al
b
Hcanng
adjust
hlOl
7
Axle
a
C
8
BrJ
ke
drum
FIg
149
Sectional
vIew
of
rear
axle
REAR
AXLE
The
I
ear
axle
19
of
a
sem1
f10atIng
type
The
axle
hOUSIng
IS
a
press
steel
BanjO
type
hou
Ing
It
IS
light
In
weight
and
IS
sufficlen
tly
strong
to
wIthstand
all
torsIOnal
and
ben
ding
loads
The
rear
wheel
bearIngs
are
of
presealed
types
Therefore
no
frequent
lubncatIng
ser
vice
IS
reqUIred
However
when
the
rear
axle
IS
dIsassembled
the
wheel
bearings
should
be
packed
with
an
lpproved
grease
pnor
to
the
reInstallatIOn
beIng
careful
not
to
damage
the
sealing
rubber
DIFFERENTIAL
The
gear
carner
IS
made
of
light
and
strong
alumInum
alloy
metaLand
hYPOld
bevel
gear
IS
used
M
Adjust
dnve
pInIOn
bearIng
preload
wIth
non
adjustIng
type
spacer
and
pInion
height
and
Side
bearIng
adjustment
wIth
spacer
shlm
s
MIllimeter
standardIzatIOn
stili
remaInS
for
all
the
screw
threads
of
thIS
Unit
Therefore
adjustment
figures
stamped
on
screws
ad
JustIng
shIms
washers
dIfferentIal
case
dnve
pInIOn
and
carner
are
In
millimeters
In
accor
dance
with
the
millImeter
standardIzatIOn
of
parts
The
proper
lubncatlOn
to
the
gear
hOUSIng
IS
neCessary
otherWIse
It
would
shorten
the
durability
of
the
gear
and
cause
other
troubles
The
lubncant
should
be
checked
each
3
000
miles
and
replenished
each
30
000
miles
The
luJ
ncan
ks
hould
be
draIned
and
refilled
at
the
end
of
the
first
600
miles
to
eltm1l1ate
Page 88 of 136

Bear
Drive
Suspension
A
correct
contact
pattern
means
that
It
beii
the
ange
of
2
3
to
3
4
from
the
tip
of
the
tooth
nder
no
load
Backlash
IS
010
to
015mm
00039
to
00059
n
Tlghtemng
torque
of
drlve
gear
bolt
60
to
70
kg
m
434
to
506
ft
Ibl
TIghten
by
tapping
bolt
head
with
a
0
lkg
1
4
lb
hammer
TIghtening
torque
of
dnvt
pmlon
nut
12
to
11
kg
m
86
8
to
1229
ft
lb
Plmon
be
nng
adjust
spacer
O
lve
plmon
adlustlng
washer
T
W
N
HxO
011
0
2
mml
T
T
Drive
gear
ad
ustlng
shims
Left
Ide
T1
jA
C
0
H
I
001
0200
E
lmml
Right
SIde
T2
B
D
HI
001
0
200
F
mml
Fig
150
Sectional
view
of
dIfferentIal
carner
any
loose
matenal
from
the
sump
which
results
from
breaking
Dlfferentlallubncant
should
be
changed
at
least
every
30
000
m11es
ConsIderatIOns
should
be
given
to
the
follOWing
matters
Nommated
hYPOld
gear
011
must
be
used
It
IS
prohibited
to
use
any
gear
011
of
dIfferent
VISCOSity
The
same
brand
must
always
be
selected
The
standard
011
capacity
IS
about
0
198
US
gal
REAR
SUSPENSION
Rear
suspensIOn
consists
of
serm
elhptlc
leaf
springs
telescopIc
hydrauhc
shock
absorbers
and
rubber
bumpers
The
rear
sprmg
center
pm
1S
ofT
set
4
33
m
toward
the
front
from
the
center
of
the
sprmg
ThIS
IS
done
to
reduce
sprmg
wmd
up
and
to
decrease
the
arc
while
the
rear
wheel
sWings
through
Thereby
m1n1mlzmg
the
POSSibilIty
of
the
rear
suspensIOn
effecting
vehlCle
stablhty
It
Iso
damp
deVices
are
used
for
attachmg
the
axle
hOUSing
to
the
sprmg
The
leaf
sprmgs
shock
absorbers
and
rear
axle
housmg
are
mounted
on
rubber
bushings
at
each
end
to
minimIZe
nOIse
and
VibratIOn
of
the
transmiSSIon
to
the
car
body
and
passenger
compartment
85
Page 89 of 136
Bear
Drive
Suspension
3
4
5
B
c
16
7
Lx
ll
prill
I
It
111111
3
hJ
ddl
4
hOl
k
oIh
orbu
5
Ji
6
ldr
7
Torqw
arrl
h
r
8
H
md
brah
lrL
9
8rdk
ho
10
Hound
bumplf
Fig
151
Rear
suspension
Fig
152
Removing
the
shock
absorber
lower
end
Fig
153
Removing
shock
absorber
upper
bracket
REAR
SHOCK
ABSORBER
Remove
the
lower
end
of
the
rear
shock
absor
ber
from
the
sprmg
seat
See
FIgure
152
Replacement
Jack
upcthe
center
of
the
rear
axle
and
sup
E
ll1ove
the
rear
shock
absorJ
l
l
pstalhng
nut
port
the
axle
housmg
with
stands
located
under
the
rear
sea
back
88
Page 90 of 136
Bear
Drive
Suspension
Install
rear
shock
absorber
m
reverse
equence
of
removal
cracks
and
exceSSIve
deformatIOn
Replace
the
defectIve
parts
If
necessary
Inspection
Test
the
shock
absorber
and
replace
If
necessary
Check
for
leakage
cracks
and
the
shaft
for
straightness
Inspect
the
rubber
bushmgs
for
damage
RECOMMENDATIONS
Due
to
the
large
number
of
specIal
tools
reqUIred
and
the
advanced
knowledge
necessary
It
IS
recommended
that
the
overhaul
of
the
differential
be
left
to
a
properlv
equipped
shop
97