
GENERALINFORMATIONAND MAINTENANC-E 1133 
Used fluids such as engine oil, transaxle fluid, an- 
tifreeze and brake fluid are hazardous wastes and 
must be disposed of properly. Before draining any 
fluids, consult with your local authorities; in many ar- 
eas, waste oil, antifreeze, etc. is being accepted as a 
part of recycling programs. A number of service sta- 
tions and auto parts stores are also accepting waste 
fluids for recycling. 
Be sure of the recycling center’s policies before 
draining any fluids, as many will not accept different 
fluids that have been mixed together. 
ENGINE OIL 
6 See Figure 148 
WMitsubishi recommends that SAE 5W-30 
viscosity engine oil should be used for all clia 
mate conditions, however, SAE low-30 is ac 
ceptable for vehicles operated in moderate- 
to-hot climates. the SAE number, the lighter the oil; the lower the vis- 
cosity, the easier it is to crank the engine in cold 
weather but the less the oil will lubricate and protect 
the engine in high temperatures. This number is 
marked on every oil container. 
Oil viscosity’s should be chosen from those oils 
recommended for the lowest anticipated temperatures 
during the oil change interval. Due to the need for an 
oil that embodies both good lubrication at high tem- 
peratures and easy cranking in cold weather, multi- 
grade oils have been developed. Basically, a multi- 
grade oil is thinner at low temperatures and thicker at 
high temperatures. For example, a low-40 oil (the W 
stands for winter) exhibits the characteristics of a 10 
weight (SAE 10) oil when the car is first started and 
the oil is cold. Its lighter weight allows it to travel to 
the lubricating surfaces quicker and offer less resis- 
tance to starter motor cranking than, say, a straight 
30 weight (SAE 30) oil. But atier the ensine reaches 
operating temperature, the low-40 oil begins acting 
like straight 40 weight (SAE 40) oil, its heavier weight 
providing greater lubrication with less chance of 
foaming than a straight 30 weight oil. Synthetic oil is not for every car and every type of 
driving, so you should consider your engine’s condi- 
tion and your type of driving. Also, check your car’s 
warranty conditions regarding the use of synthetic oils. 
FUEL 
All models equipped with a SOHC (Single Over- 
head Camshaft) engine are designed to operate using 
regular unleaded fuel with a minimum of 87 octane. 
All models equipped with a DOHC (Dual Overhead 
Camshaft) engine are designed to operate using reg- 
ular unleaded fuel with a minimum of 91 octane. Mit- 
subishi warns that using gasoline with a lower octane 
rating can cause persistent and heavy knocking, and 
may cause internal engine damage. 
If your vehicle is having problems with rough idle 
or hesitation when the enoine is cold, it mav be 
caused by low volatility fuel. If this occurs, iry a dif- 
ferent grade or brand of fuel. 
'OPERATION 1~ FOREIGN COUNTRIES 
lccS1235 Fig. 148 look for the API oil identification 
Non-detergent motor oils or straight mineral 
label when choosing your enaine oil oils should not be used in your engine. 
When adding oil to the crankcase or changing the 
0 Nil or filter, it is important that oil of an equal quality 
I original equipment be used in your car. The use of 
. tc mtenor 011s may void the warranty, damage your en- 
gine, or both. __ 
The SAE (Society of Automotive Engineers) grade 
number of oil indicates the viscosity of the oil (its 
ability to lubricate at a given temperature). The lower 
Fig. 149 Grasp the oil level dipstick and pull 
upward to remove it from the dipstick 
tube 
The API (American Petroleum Institute) designa- 
tions, also found on the oil container, indicates the 
classification of engine oil used under certain given 
operating conditions. Only oils designated for use 
Service SJ heavy duty detergent should be used in 
your car. Oils of the SJ type perform may functions If you plan to drive your car outside the United 
States or Canada, there is a possibility that fuels will 
be too low in anti-knock quality and could produce 
engine damage. It is wise to consult with local au- 
thorities upon arrival in a foreign country to deter- 
mine the best fuels available. 
inside the engine besides their basic lubrication. 
Through a balanced system of metallic detergents 
and polymeric dispersants, the oil prevents high and 
low temperature deposits and also keeps sludge and 
dirt particles in suspension. Acids, particularly sulfu- 
OILLEVELCHECK ric acid, as well as other by-products of engine com- 
bustion are neutralized by the oil. If these acids are 
# See Figures 149, 150, and 151 
allowed to concentrate, thev can cause corrosion and  
rapid wear of the internal engine parts. 
Synthetic Oil 
There are many excellent synthetic and fuel-effi- 
cient oils currently available that can provide better 
gas mileage, longer service life and, in some cases, 
better engine protection. These benefits do not come 
without a few hitches, however; the main one being 
the price of synthetic oil, which is significantly more 
expensive than conventional oil. 
. 
The EPA warns that urolonoed contact with used engine oil ma; cause-a number of skin 
disorders, including cancer! You should 
make every effort to minimize your exposure 
to 
used engine oil. Protective gloves should 
be worn when changing the oil. Wash your 
hands and any other exposed skin areas as 
soon as possible after exposure to used en- 
gine oil. Soap and water, or waterless hand 
cleaner should be used. 
Fig. 150 Wipe the dipstick clean and rein- 
sert it into the dipstick 
tube to get the cor- 
rect oil level The engine oil dipstick is typically located in the 
Fig. 151 The oil level should be between the 
marks/notches on the dipstick  

TROUBLESHOOiNG 11-7 
4. Starter motor spins, but does not engage 
a. Check the starter motor for a seized or binding pinion gear. 
b. Remove the flywheel inspection plate and check for a damaged ring gear. 
Gasoline Engines 
1. Engine runs poor/y, hesiiates 
a. Check the engine ignition system operation and adjust if possible, or replace defective 
parts. 
b. Check for restricted fuel injectors and replace as necessary. 
c. Check the fuel pump output and delivery. Inspect fuel lines for restrictions. If the fuel 
pump pressure is below specification, replace the fuel pump. 
d. Check the operation of the engine management system and repair as necessary. 
2. Enfline lacks power 
a. Check the engine’s tune-up status. Note the tune-up specifications and check for items 
such as severely worn spark plugs; adjust or replace as needed. On vehicles with 
manually adjusted valve clearances, check for tight valves and adjust to specification. 
b. Check the air filter and air intake system. Replace the air filter if it is dirty or contami- 
nated. Check the fresh air intake system for restrictions or blockage. 
c. Check the operation of the engine fuel and ignition management systems. Check the 
sensor operation and wiring. Check for low fuel pump pressure and repair or replace 
components as necessary. 
d. Check the throttle linkage adjustments. Check to make sure the linkage is fully open- 
ing the throttle. Replace any worn or defective bushings or linkages. 
e. Check for a restricted exhaust system. Check for bent or crimped exhaust pipes, or in- 
ternally restricted mufflers or catalytic converters. Compare inlet and outlet tempera- 
tures for the converter or muffler. If the inlet is hot, but outlet cold, the component is 
restricted. 
f. Check for a loose or defective knock sensor. A loose, improperly torqued or defective 
knock sensor will decrease spark advance and reduce power. Replace defective knock 
sensors and install using the recommended torque specification. 
g. Check for engine mechanical conditions such as low compression, worn piston rings, 
worn valves, worn camshafts and related parts. An engine which has severe mechani- 
cal wear, or has suffered internal mechanical damage must be rebuilt or replaced to re- 
store lost power. 
h. Check the engine oil level for being overfilled. Adjust the engine’s oil level, or change 
the engine oil and filter, and top off to the correct level. 
i. Check for an intake manifold or vacuum hose leak. Replace leaking gaskets or worn 
vacuum hoses. 
j. Check for dragging brakes and replace or repair as necessary. 
k. Check tire air pressure and tire wear. Adjust the pressure to the recommended set- 
tings. Check the tire wear for possible alignment problems causing increased rolling 
resistance, decreased acceleration and increased fuel usage. 
I. Check the octane rating of the fuel used during refilling, and use a higher octane rated 
fuel. 
3. Poor fuel economy 
a. Inspect the air filter and check for any air restrictions going into the air filter housing. 
Replace the air filter if it is dirty or contaminated. 
b. Check the engine for tune-up and related adjustments. Replace worn ignition parts, 
check the engine ignition timing and fuel mixture, and set to specifications if possible. 
c. Check the tire size, tire wear, alignment and tire pressure. Large tires create more 
rolling resistance, smaller tires require more engine speed to maintain a vehicle’s road 
speed. Excessive tire wear can be caused by incorrect tire pressure, incorrect wheel 
alignment or a suspension problem. All of these conditions create increased rolling 
resistance, causing the engine to work harder to accelerate and maintain a vehicle’s 
speed. 
d. Inspect the brakes for binding or excessive drag. A sticking brake caliper, overly ad- 
justed brake shoe, broken brake shoe return spring, or binding parking brake cable or 
linkage can create a significant drag, brake wear and loss of fuel economy. Check the 
brake system operation and repair as necessary. 
4. Engine runs on (diesels) when turned off 
a. Check for idle speed set too high and readjust to specification. 
b. Check the operation of the idle control valve, and replace if defective. 
c. Check the ignition timing and adjust to recommended settings. 
Check for defective 
sensors or related components and replace if defective. 
d. Check for a vacuum leak at the intake manifold or vacuum hose 
and replace defective 
gaskets or hoses. 
e. Check the engine for excessive carbon build-up in the combustion chamber. Use a 
recommended decarbonizing fuel additive or disassemble the cylinder head to remove 
the carbon. 
f. Check the operation of the engine fuel management system and replace defective sen- 
sors or control units. 
g. Check the engine operating temperature for overheating and repair as necessary. 5. Engine knocks and pinfls during heavy accele/ation, and on steep hills 
a. Check the octane rating of the fuel used during refilling, and use a higher octane rated 
fuel. 
b. Check the ignition timing and adjust to recommended settings. Check for defective 
sensors or related components and replace if defective. 
c. Check the engine for excessive carbon build-up in the combustion chamber. Use a 
recommended decarbonizing fuel additive or disassemble the cylinder head to remove 
the carbon. 
d. Check the spark plugs for the correct type, electrode gap and heat range. Replace worn 
or damaged spark plugs. For severe or continuous high speed use, install a spark plug 
that is one heat range colder. 
e. Check the operation of the engine fuel management system and replace defective sen- 
sors or control units. 
f. Check for a restricted exhaust system. Check for bent or crimped exhaust pipes, or in- 
ternally restricted mufflers or catalytic converters. Compare inlet and outlet tempera- 
tures for the converter or muffler. If the inlet is hot, but outlet cold, the component is 
restricted. 
6. Engine atxelerates, but vehicle does not gain speed 
a. On manual transmission vehicles, check for causes of a slipping clutch. Refer to the 
clutch troubleshooting section for additional information. 
b. On automatic transmission vehicles, check for a slipping transmission” Check the 
transmission fluid level and condition. If the fluid level is too high, adjust to the cor- 
rect level. If the fluid level is low, top off using the recommended fluid type. If the fluid 
exhibits a burning odor, the transmission has been slipping internally. Changing the 
fluid and filter may help temporarily, however in this situation a transmission may re- 
quire overhauling to ensure long-term reliability. 
Diesel Engines 
1. Engine runs pOOr!y a. Check the injection pump timing and adjust to specification. 
b. Check for air in the fuel lines or leaks, and bleed the air from the fuel system. 
c. Check the fuel filter, fuel feed and return lines for a restriction and repair as necessary. 
d. Check the fuel for contamination, drain and flush the fuel tank and replenish with fresh 
fuel. 
2. Enfline lacks power 
a. Inspect the air intake system and air filter for restrictions and, if necessary, replace the 
air filter. 
b. Verify the injection pump timing and reset if out of specification. 
c. Check the exhaust for an internal restriction and replace failed parts. 
d. Check for a restricted fuel filter and, if restricted, replace the filter. 
e. Inspect the fuel filler cap vent. When removing the filler cap, listen for excessive hiss- 
ing noises indicating a blockage in the fuel filler cap vents, If the filler cap vents are 
blocked, replace the cap. 
f. Check the fuel system for restrictions and repair as necessary. 
g. Check for low engine compression and inspect for external leakage at the glow plugs 
or nozzles. If no external leakage is noted, repair or replace the engine. 
ENGINE PERFORMANCE TROUBLESHOOTING HINTS When troubleshooting an engine running or performance condition, the mechanical 
condition of the engine should be determined before lengthy troubleshooting procedures 
are performed. 
The engine fuel management systems in fuel injected vehicles rely on electronic sen- 
sors to provide information to the engine control unit for precise fuel metering. Unlike 
carburetors, which use the incoming air speed to draw fuel through the fuel metering jets 
in order to provide a proper fuel-to-air ratio, a fuel injection system provides a specific 
amount of fuel which is introduced by the fuel injectors into the intake manifold or intake 
port, based on the information provided by electronic sensors. 
The sensors monitor the engine’s operating temperature, ambient temperature and the 
amount of air entering the engine, engine speed and throttle position to provide informa- 
tion to the engine control unit, which, in turn, operates the fuel injectors by electrical 
pulses. The sensors provide information to the engine control unit using low voltage 
electrical signals. As a result, an unplugged sensor or a poor electrical contact could 
cause a poor running condition similar to a failed sensor. 
When troubleshooting a fuel related engine condition on fuel injected vehicles, care- 
fully inspect the wiring and electrical connectors to the related components. Make sure 
the electrical connectors are fully connected, clean and not physically damaged. If neces- 
sary, clean the electrical contacts using electrical contact cleaner. The use of cleaning 
agents not specifically designed for electrical contacts should not be used, as they could 
leave a surface film or damage the insulation of the wiring. 
The engine electrical system provides the necessary electrical power to operate the ve- 
hicle’s electrical accessories, electronic control units and sensors. Because engine man- 
agement systems are sensitive to voltage changes, an alternator which over or under- 
charges could cause engine running problems or component failure. Most alternators 
utilize internal voltage regulators which cannot be adjusted and must be replaced indi- 
vidually or as a unit with the alternator.  

11-8 TROUBLESHOOTING 
Ignition systems may be controlled by, or linked to, the engine fuel management sys- 
tem. Similar to the fuel injection system, these ignition systems rely on electronic sen- 
sors for information to determine the optimum ignition timing for a given engine speed 
and load. Some ignition systems no longer allow the ignition timing to be adjusted. 
Feedback from low voltage electrical sensors provide information to the control unit to 
determine the amount of ignition advance. On these systems, if a failure occurs the failed 
component must be replaced. Before replacing suspected failed electrical components, 
carefully inspect the wiring and electrical connectors to the related components. Make 
sure the electrical connectors are fully connected, clean and not physically damaged. If 
necessary, clean the electrical contacts using electrical contact cleaner. The use of clean- 
ing agents not specifically designed for electrical contacts should be avoided, as they 
could leave a surface film or damage the insulation of the wiring. 
1. Engine makes a knocking or pinging noise when accelerating 
a. Check the octane rating of the fuel being used. Depending on the type of driving or 
driving conditions, it may be necessary to use a higher octane fuel. 
b. Verify the ignition system settings and operation. Improperly adjusted ignition timing 
or a failed component, such as a knock sensor, may cause the ignition timing to ad- 
vance excessively or prematurely. Check the ignition system operation and adjust, or 
replace components as needed. 
c. Check the spark plug gap, heat range and condition. If the vehicle is operated in se- 
vere operating conditions or at continuous high speeds, use a colder heat range spark 
plug. Adjust the spark plug gap to the manufacturer’s recommended specification and 
replace worn or damaged spark plugs. 
2. Sfarter motor grinds when used 
a. Examine the starter pinion gear and the engine ring gear for damage, and replace dam- 
aged parts. 
b. Check the starter mounting bolts and housing. If the housing is cracked or damaged 
replace the starter motor and check the mounting bolts for tightness. 
3. Engine makes a screeching noise 
a. Check the accessory drive belts for looseness and adjust as necessary. 
b. Check the accessory drive belt tensioners for seizing or excessive bearing noises and 
replace if loose, binding, or excessively noisy. 
c. Check for a seizing water pump. The pump may not be leaking; however, the bearing 
may be faulty or the impeller loose and jammed. Replace the water pump. 
4. Engine makes a growling noise 
a. Check for a loose or failing water pump. Replace the pump and engine coolant. 
b. Check the accessory drive belt tensioners for excessive bearing noises and replace if 
loose or excessively noisy. 
5. Engine makes a ticking or tapping noise 
a. On vehicles with hydraulic lash adjusters, check for low or dirty engine oil and top off 
or replace the engine oil and filter. 
b. On vehicles with hydraulic lash adjusters, check for collapsed lifters and replace failed 
components. 
c. On vehicles with hydraulic lash adjusters, check for low oil pressure caused by a re- 
stricted oil filter, worn engine oil pump, or oil pressure relief valve. 
d. On vehicles with manually adjusted valves, check for excessive valve clearance or 
worn valve train parts. Adjust the valves to specification or replace worn and defective 
parts. 
e. Check for a loose or improperly tensioned timing belt or timing chain and adjust or re- 
place parts as necessary. 
f. Check for a bent or sticking exhaust or intake valve. Remove the engine cylinder head 
to access and replace. 
6. Engine makes a heavy knocking noise 
a. Check for a loose crankshaft pulley or flywheel; replace and torque the mounting 
bolt(s) to specification. 
b. Check for a bent connecting rod caused by a hydro-lock condition. Engine disassem- 
bly is necessary to inspect for damaged and needed replacement parts. 
c. Check for excessive engine rod bearing wear or damage. This condition is also asso- 
ciated with low engine oil pressure and will require engine disassembly to inspect for 
damaged and needed replacement parts, 
7. Vehicle has a fuel odor when driven ’ a. Check the fuel gauge level. If the fuel gauge registers full, it is possible that the odor is 
caused by being filled beyond capacity, or some spillage occurred during refueling. 
The odor should clear after driving an hour, or twenty miles, allowing the vapor canis- 
ter to purge. 
b. Check the fuel filler cap for looseness or seepage. Check the cap tightness and, if 
loose, properly secure. If seepage is noted, replace the filler cap. 
c. Check for loose hose clamps, cracked or damaged fuel delivery and return lines, or 
leaking components or seals, and replace or repair as necessary. d. Check the vehicle’s fuel economy. If fuel consumption has increased due to a failed 
component, or if the fuel is not properly ignited due to an ignition related failure, the 
catalytic converter may become contaminated. This condition may also trigger the 
check engine warning light. Check the spark plugs for a dark, rich condition or verify 
the condition by testing the vehicle’s emissions. Replace fuel fouled spark plugs, and 
test and replace failed components as necessary. 
5. Vehicle has a rotten egg odor when driven 
a. Check for a leaking intake gasket or vacuum leak causing a lean running condition. A 
lean mixture may result in increased exhaust temperatures, causing the catalytic con- 
verter to run hotter than normal. This condition may also trigger the check engine 
warning light. Check and repair the vacuum leaks as necessary. 
b. Check the vehicle’s alternator and battery condition. If the alternator is overcharging, 
the battery electrolyte can be boiled from the battery, and the battery casing may begin 
to crack, swell or bulge, damaging or shorting the battery internally. If this has oc- 
curred, neutralize the battery mounting area with a suitable baking soda and water 
mixture or equivalent, and replace the alternator or voltage regulator. Inspect, service, 
and load test the battery, and replace if necessary. 
9. Vehicle has a sweet odor when driven 
a. Check for an engine coolant leak caused by a seeping radiator cap, loose hose clamp, 
weeping cooling system seal, gasket or cooling system hose and replace or repair as 
needed. 
b. Check for a coolant leak from the radiator, coolant reservoir, heater control valve or 
under the dashboard from the heater core, and replace the failed part as necessary. 
c. Check the engine’s exhaust for white smoke in addition to a sweet odor. The presence 
of white, steamy smoke with a sweet odor indicates coolant leaking into the combus- 
tion chamber. Possible causes include a failed head gasket, cracked engine block or 
cylinder head. Other symptoms of this condition include a white paste build-up on the 
inside of the oil filler cap, and softened, deformed or bulging radiator hoses. 
19. Engine vibraies when idling 
a. Check for loose, collapsed, or damaged engine or transmission mounts and repair or 
replace as necessary. 
b. Check for loose or damaged engine covers or shields and secure or replace as neces- 
sary. 
11. Engine vibrates during acceleration 
a. Check for missing, loose or damaged exhaust system hangers and mounts; replace or 
repair as necessary. 
b. Check the exhaust system routing and fit for adequate clearance or potential rubbing; 
repair or adjust as necessary. 
7. Battery goes dead while driving 
a. Check the battery condition. Replace the battery if the battery will not hold a charge or 
fails a battery load test. If the battery loses fluid while driving, check for an overcharg- 
ing condition. If the alternator is overcharging, replace the alternator or voltage regula- 
tor. (A voltage regulator is typically built into the alternator, necessitating alternator re- 
placement or overhaul.) 
b. Check the battery cable condition. Clean or replace corroded cables and clean the bat- 
tery terminals. 
c. Check the alternator and voltage regulator operation. If the charging system is over or 
undercharging, replace the alternator or voltage regulator, or both. 
d. Inspect the wiring and wire connectors at the alternator for looseness, a missing . 
ground or defective terminal, and repair as necessary. 
e. Inspect the alternator drive belt tension, tensioners and condition. Properly tension the 
drive belt, replace weak or broken tensioners, and replace the drive belt if worn or 
cracked. 
2. Battery goes dead overnight 
a. Check the battery condition. Replace the battery if the battery will not hold a charge or 
fails a battery load test. 
b. Check for a voltage draw, such as a trunk light, interior light or glove box light staying 
on. Check light switch position and operation, and replace if defective. 
c. Check the alternator for an internally failed diode, and replace the alternator if defec- 
tive. 
1. Engine overheats 
a. Check the coolant level. Set the heater temperature to full hot and check for internal air 
pockets, bleed the cooling system and inspect for leakage. Top off the cooling system 
with the correct coolant mixture. 
b. Pressure test the cooling system and radiator cap for leaks. Check for seepage caused 
by loose hose clamps, failed coolant hoses, and cooling system components such as 
the heater control valve, heater core, radiator, radiator cap, and water pump. Replace 
defective parts and fill the cooling system with the recommended coolant mixture.