1900 MITSUBISHI DIAMANTE diagram

AUX run flat wheelbase check oil heating reset

Page 23 of 408

MITSUBISHI DIAMANTE 1900 Repair Manual l-24 GENERALINFORMATIONAND MAINTENANCE
b%slZl2 Fig. 97 A variety of tools and gauges are
needed for spark plug service tm2903 Fig. 98 Checking the spark plug @au with a tccs2904 feeler gauge. - Fig.

l-24 GENERALINFORMATIONAND MAINTENANCE
b%slZl2 Fig. 97 A variety of tools and gauges are
needed for spark plug service tm2903 Fig. 98 Checking the spark plug @au with a tccs2904 feeler gauge. - Fig. 99 Adjusting the spark plug gap
ig. 100 If the standard plug Is in good con-
ftlon, the electrode may be filed flat- the two ends. Take the length and multiply it by 6,000
to achieve the maximum resistance allowable in each
wire, resistance should not exceed this value. If resis-
tance does exceed this value, replace the wire.
*Whenever the high tension wires are re- ’
moved from the plugs, coil, or distributor,
silicone grease must be applied to the boot
before reconnection. Coat the entire Interior
surface with a suitable silicone grease.
REMOVAL &INSTALLATION
# See Figures 90,103 and 104
1. Remove the air cleaner inlet tube.
2. If eouiooed, remove the center cover from the
WARNING: do not file platinum plugs
valve covei.
3. Label each spark plug wire and make a note of
should go through easily, while the larger one its routing.
I’ shouldn’t go through at all. Wire gapping tools usu-
ally have a bending tool attached. Use that to adjust
the side electrode until the proper distance is ob-
tained. Absolutely never attempt to bend the center
electrode. Also, be careful not to bend the side elec- *Don’t rely on wiring diagrams or sketches
for spark plug wire routing. Improper
arrangement of spark plug wires will induce
voltage between wires, causing misfiring
and surging. Be careful to arrange spark plug
wires properly.
4. Starting with the longest wire, disconnect the
spark plug wire from the spark plug and then from
the coil pack or distributor cap.
To install:
5. If replacing the spark plug wires, match the olc
wire with an appropriately sized wire in the new set.
6. Lubricate the boots and terminals with dielec-
tric grease and install the wire on the coil pack. Make
sure the wire snaps into place.
a 7. Route the wire in the exact path as the original
nd connect the wire to the spark plug.
8. Repeat the process for each remaining wire,
iorking from the longest wire to the shortest.
9. Install the air cleaner inlet tube.
trode too far or too often as it may weaken and break
off within the engine, requiring removal of the cylin-
der head to retrieve it.
TESTING
# See Figures 191 and 102
At every tune-up/inspection, visually check the
spark plug cables for burns cuts, or breaks in the in-
sulation. Check the boots and the nipples on the dis-
tributor cap and/or coil. Replace any damaged wiring.
Every 50,000 miles (80,000 km) or 60 months, the
resistance of the wires should be checked with an
ohmmeter. Wires with excessive resistance will cause
misfiring, and may make the engine difficult to start in
damp weather.
To check resistance, an ohmmeter should be used ’
on each wire to test resistance between the end con-
nectors. Remove and install/replace the wires in or- ’
der, one-by-one.
Resistance on these wires should be 4,000-6,000
ohms per foot. To properly measure this, remove the
wires from the plugs and the coil pack. Do not pierce
any ignition wire for any reason. Measure only from Fig. 103 Remove the spark plug wires from
tcG1009 Fig. 102 Checking individual plug wire re-
sistance with a digital ohmmeter
Fig. 104 Remove the plug wires from the
wire dividers

Page 144 of 408

MITSUBISHI DIAMANTE 1900 Repair Manual EMISSION CONTROLS 4-2
CRANKCASEVENTILATIONSYSTEM 4-2
OPERATION 4-2
COMPONENTTESTING 4-2
REMOVAL &INSTALLATION 4-2
EVAPORATIVEEMISSIONCONTROLS 4-2
OPERATION 4-2
COMPONENTTESTING 4-3
REMOVAL&INS

Page 148 of 408

MITSUBISHI DIAMANTE 1900 Repair Manual ,
DRIVEABILITYAND EMISSIONS CONTROLS 4-5
Fig. 16 Remove the canister retaining bolts
and remove the canister
Solenoid Valves
u See Figures 17 and 18
1 b Disconnect the negative battery cable.
2

,
DRIVEABILITYAND EMISSIONS CONTROLS 4-5
Fig. 16 Remove the canister retaining bolts
and remove the canister
Solenoid Valves
u See Figures 17 and 18
1 b Disconnect the negative battery cable.
2. Label and remove the vacuum and electrical
harness connections from the purge control solenoid.
3. Remove the solenoid and mounting bracket
from the engine compartment.
4. Installation is the reverse of the removal proce-
dure.
I
- EVAPORATIVE EMISSION
Fig. 18 location of the evaporative emis-
purge solenoid-1990-93 2.OL DDHC
Volume air flow seneftr I
I Manifold diierential pressure m

&a$34
Fig. 19 Typical EGR system schematie-2.4L engine shown, others similar
IPERATION uum ports; pick one and plug the other. The vacuum
must be retained.
1 See Figure 19
The Exhaust Gas Recirculation (EM) system is
lesigned to reintroduce exhaust gas into the com-
ttii valve.
rustion chambers, thereby lowering combustion b. With 8.5 in. Hg (28.7 kPa) of vacuum or
emperatures and reducing the formation of Oxides of more applied to the valve, air should pass 4. For 1990-93 vehicles. blow air from 1 oas-
sage of the EGR to check condition as foffows--
a. With 1.8 in. Hg (6 kPa) of vacuum or less
aoolied to the valve. air should not oass throuah
litrogen (NO,).
The amount of exhaust gas that is reintroduced
Ito the combustion cycle is determined by several
actors, such as: engine speed, engine vacuum, ex-
raust system backpressure, coolant temperature,
Irottle position. All EGR valves are vacuum oper-
ted. The EGR vacuum diagram for your particular
chicle is displayed on the Vehicle Emission Control
iformation (VECI) label. through the valve.
5. For 1994-00 vehicles, apply vacuum (speci-
fied below) and check the passage of air by blowing
through either side of the EGR passages, as follows:
a. With 1 .?I in. Hg or less of vacuum applied
to the valve, air should blow out of the opposite
passa e.
b. %ith 8.7 in. Hg or more of vacuum applies
to the valve, air should not blow out of the oppo-
:OMPONENTTESTiNG site passage.
6. If the results are not as described, replace the
EGR valve.
iGR Valve
t See Figure 20
1. Remove the EGR valve from the vehicle. Check
I”..““.
:or sticking of plunger caused by excess carbon de-
losits. If such a condition exists, clean with appro- EGR Temperature Lan*nr
u See Figure 21
The EGR temperature sensor is used on California
vehicles only. The EGR temperature sensor detects
Fig. 20 Use a vacuum pump to test the EGR
I I
a coni tance i of water. then measure resis-
I ms the water temperature is increased

Page 179 of 408

MITSUBISHI DIAMANTE 1900 Repair Manual 4-36 DRIVEABILITYAND EMISSIONS CONTROLS
Following are vacuum magrams for most of the
engine and emissions package combinations covered
by this manual Because vacuum circuits will vary
based on var

Page 204 of 408

MITSUBISHI DIAMANTE 1900 Repair Manual UNDERSTANDING AND
TROUBLESHOOTING
ELECTRICAL SYSTEMS 6-2
BASIC ELECTRICALTHEORY 6-2
HOW DOES ELECTRICITY WORK:
THEWATERANALOGY 6-2
OHMS LAW 6-2
ELECTRICALCOMPONENTS 6-2
POWERSOURCE 6-2
GROUN

UNDERSTANDING AND
TROUBLESHOOTING
ELECTRICAL SYSTEMS 6-2
BASIC ELECTRICALTHEORY 6-2
HOW DOES ELECTRICITY WORK:
THEWATERANALOGY 6-2
OHM'S LAW 6-2
ELECTRICALCOMPONENTS 6-2
POWERSOURCE 6-2
GROUND 6-3
PROTECTIVE DEVICES 6-3
SWITCHES&RELAYS 6-3
LOAD 6-3
WIRING & HARNESSES 6-3
CONNECTORS 6-4
TEST EQUIPMENT 6-4
JUMPER WIRES 6-4
TEST LIGHTS 6-4
MULTIMETERS 6-5
TROUBLESHOOTING ELECTRICAL
SYSTEMS 6-5
TESTING 6-5
OPEN CIRCUITS 6-5
SHORT CIRCUITS 6-6
VOLTAGE 6-6
VOLTAGE DROP 6-6
RESISTANCE 6-8
WIRE AND CONNECTORREPAIR 6-6
BATTERY CABLES 6-7
DISCONNECTING THE CABLES 6-7
AIR BAG (SUPPLEMENTAL
RESTRAINT SYSTEM) 6-7
GENERALINFORMATION 6-7
SERVICE PRECAUTIONS 6-7
DISARMING 6-7
REARMING 6-7
HEATING AND AIR
CONDITIONING 6-7
BLOWER MOTOR 6-7
REMOVAL &INSTALLATION 6-7
HEATER CORE 6-9 INSTRUMENTS AND SWITCHES 6-17
INSTRUMENTCLUSTER 6-17
REMOVAL &INSTALLATION 6-17
GAUGES 6-18
REMOVAL&INSTALLATION 6-18
WINDSHIELD WIPER SWITCH 6-19
REMOVAL&INSTALLATION 6-19
REARWINDOWWIPERSWITCH 6-19
REMOVAL &INSTALLATION 6-19
DIMMER SWITCH 6-19
REMOVAL & INSTALLATION 6-19 .
HEADLIGHT SWITCH 6-19
REMOVAL & INSTALLATION 6-19
LIGHTING 6-19
HEADLIGHTS 6-19
REMOVAL &INSTALLATION 6-19
AIMINGTHEHEADLIGHTS 6-20
SIGNAL AND MARKER LIGHTS 6-21
REMOVAL &INSTALLATION 6-21
CIRCUIT PROTECTION 6-27
FUSES 6-27
REPLACEMENT 6-27
FUSIBLE LINKS 6-27
CIRCUIT BREAKERS 6-28
RESETTING AND/OR
REPLACEMENT 6-28
FLASHERS 6-28
REPLACEMENT 6-28
WIRING DIAGRAMS 6-31
REMOVAL & INSTALLATION 6-9
AIR CONDITIONING COMPONENTS 6-11
REMOVAL & INSTALLATION 6-11
CONTROLCABLES 6-12
ADJUSTMENT 6-12
CONTROL PANEL 6-12
REMOVAL & INSTALLATION 6-12
CRUISE CONTROL 6-13
ENTERTAINMENT SYSTEMS 6-14
RADIO RECEIVER/AMPLIFIER/TAPE
PLAYER/CD PLAYER 6-14
SPEAKERS 6-14
REMOVAL & INSTALLATION 6-14
WINDSHIELD WIPERS AND
WASHERS 6-15
WINDSHIELD WIPER BLADE AND
ARM 6-15
REMOVAL & INSTALLATION 6-15
WINDSHIELD WIPER MOTOR 6-16 _
REMOVAL &INSTALLATION 6-16
WINDSHIELD WASHER PUMP 6-17
REMOVAL &INSTALLATION 6-17

Page 234 of 408

MITSUBISHI DIAMANTE 1900 Repair Manual CHASSIS ELECTRICAL 6-31
INDEX OF WIRING DIAGRAMS
DIAGRAM 1 Sample Diagram: How To Read & Interpret Wiring Diagrams
DIAGRAM 2
Sample Diagram: Wiring Diagram Symbols
DIAGRAM 3 1990-92 Galant 2.OL S

Page 235 of 408

MITSUBISHI DIAMANTE 1900 Repair Manual 6-32 CHASSIS ELECTRICAL
INDEX OF WIRING DIAGRAMS
DIAGRAM 28 1990-93 Galant Wipers Chassis Schematics
DIAGRAM 29 1990-93 Galant Wipers w/ ETACS Control Unit Chassis Schematics
DIAGRAM 30 1990-93 Ga

Page 236 of 408

MITSUBISHI DIAMANTE 1900 Repair Manual CHASSIS ELECTRlCiL 6-33
INDEX OF WIRING DIAGRAMS
DIAGRAM 54
DIAGRAM 55
DIAGRAM 56
DIAGRAM 57
DIAGRAM 58
DIAGRAM 59
DIAGRAM 60
DIAGRAM 61
DIAGRAM 62
DIAGRAM 63
DIAGRAM 64
DIAGRAM 65
DIAGR

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