2016 NISSAN NOTE fuel tank removal

ON BOARD REFUELING VAPOR RECOVERY (ORVR)EC-459
< DTC/CIRCUIT DIAGNOSIS > [HR16DE]
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Check recirculation line for clogging, dents and cracks.
Is the inspection result normal?
YES >> GO TO 15.
NO >> Replace fuel filler tube.
15.CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-459, "
Component Inspection (Refueling EVAP vapor cut valve)".
Is the inspection result normal?
YES >> GO TO 16.
NO >> Replace refueling EVAP vapor cut valve with fuel tank.
16.CHECK FUEL FILLER TUBE
Check fuel filler tube and hose connected to the fuel tank for clogging, dents and cracks.
Is the inspection result normal?
YES >> GO TO 17.
NO >> Replace fuel filler tube.
17.CHECK ONE-WAY FUEL VALVE-I
Check one-way valve for clogging.
Is the inspection result normal?
YES >> GO TO 18.
NO >> Repair or replace one-way fuel valve with fuel tank.
18.CHECK ONE-WAY FUEL VALVE-II
1. Make sure that fuel is drained from the tank.
2. Remove fuel filler tube and hose.
3. Check one-way fuel valve for operation as per the following. When a stick is inserted, the valve should open, when removing
stick it should close.
Do not drop any material into the tank.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace fuel filler tube or replace one-way fuel valve with fuel tank.
Component Inspection (Refuel ing EVAP vapor cut valve)INFOID:0000000012431662
1.INSPECTION START
Do you have CONSULT?
Do you have CONSULT?
YES >> GO TO 2.
NO >> GO TO 3.
2.CHECK REFUELING EVAP VAPOR CUT VALVE
With CONSULT
1. Remove fuel tank. Refer to FL-10, "
Removal and Installation".
2. Drain fuel from the tank as per the following:
- Remove fuel feed hose located on the fuel gauge retainer.
- Connect a spare fuel hose, one side to fuel gauge retainer where the hose was removed and the other side to a fuel container.
- Drain fuel using “FUEL PUMP RELAY” in “ACTIVE TEST” mode of “ENGINE” using CONSULT.
3. Check refueling EVAP vapor cut valve for being stuck to close as per the following. Blow air into the refueling EVAP vapor cut valv e (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as per the following.
SEF665U
Revision: August 2015 2016 Versa Note

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EC-460
< DTC/CIRCUIT DIAGNOSIS >[HR16DE]
ON BOARD REFUELING VAPOR RECOVERY (ORVR)
- Connect vacuum pump to hose end.
- Remove fuel gauge retainer with fuel gauge unit.
Always replace O-ri ng with new one.
- Put fuel tank upside down.
- Apply vacuum pressure to hose end [ −13.3 kPa ( −0.136 kg/cm
3, −1.93 psi)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace refueling EVAP vapor cut valve with fuel tank. Refer to FL-10, "
Removal and Installation".
3.CHECK REFUELING EVAP VAPOR CUT VALVE
Without CONSULT
1. Remove fuel tank. Refer to FL-10, "
Removal and Installation".
2. Drain fuel from the tank as per the following:
- Remove fuel gauge retainer.
- Drain fuel from the tank using a handy pump into a fuel container.
3. Check refueling EVAP vapor cut valve for being stuck to close as per the following. Blow air into the refueling EVAP vapor cut valv e (from the end of EVAP/ORVR line hose), and check that
the air flows freely into the tank.
4. Check refueling EVAP vapor cut valve for being stuck to open as per the following.
- Connect vacuum pump to hose end.
- Remove fuel gauge retainer with fuel gauge unit. Always replace O-ri ng with new one.
- Put fuel tank upside down.
- Apply vacuum pressure to hose end [ −13.3 kPa ( −0.136 kg/cm
3, −1.93 psi)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
1. Filler tube 2. Recirculation line3. EVAP/ORVR line
4. Vacuum/pressure handy pump 5. Fuel tank
JMBIA2315ZZ
Revision: August 2015 2016 Versa Note

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ON BOARD REFUELING VAPOR RECOVERY (ORVR)EC-461
< DTC/CIRCUIT DIAGNOSIS > [HR16DE]
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Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace refueling EVAP vapor cut valve with fuel tank. Refer to
FL-10, "
Removal and Installation".
Component Inspection (Drain filter)INFOID:0000000012431663
1.CHECK DRAIN FILTER
1. Check visually for insect nests in the drain filter air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Blow air into port A and check that it flows freely out of port B.
5. Block port B.
6. Blow air into port A and check that there is no leakage.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace drain filter.
1. Filler tube 2. Recirculation line3. EVAP/ORVR line
4. Vacuum/pressure handy pump 5. Fuel tank
JMBIA2315ZZ
PBIB3641E
Revision: August 2015 2016 Versa Note

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ENGINE CONTROL SYSTEM SYMPTOMSEC-467
< SYMPTOM DIAGNOSIS > [HR16DE]
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SYMPTOM
Reference page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom codeAA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank 5
5 FL-13, "
Inspection"
Fuel piping
555 55 5FL-9, "Inspection"
Va p o r l o c k —
Valve deposit 5 555 55 5—
Poor fuel (Heavy weight
gasoline, Low octane) —
Air Air duct
55555 5 EM-26, "
Removal and
Installation"
Air cleaner
EM-26, "Exploded
View"
Air leakage from air duct
(Mass air flow sensor —
electric throttle control ac-
tuator)
5555 EM-26, "
Exploded
View"
Electric throttle control ac-
tuator
EM-28, "Exploded
View"
Air leakage from intake
manifold/Collector/GasketEM-28, "Exploded
View"
Crank-
ingBattery
111111
11
PG-61, "Work Flow"
Generator circuit
CHG-14, "
Work Flow
(With EXP-800 NI or
GR8-1200 NI)"
CHG-17, "Work Flow
(Without EXP-800 NI
or GR8-1200 NI)"
Starter circuit
3 STR-21, "
Work Flow
(With GR8-1200 NI)"
STR-25, "Work Flow
(Without GR8-1200
NI)"
Signal plate
6 EM-93, "Exploded
View"
PNP signal
4 TM-15, "
BACK-UP
LAMP SWITCH : Com-
ponent Inspection",
TM-144, "
Diagnosis
Procedure"
Revision: August 2015 2016 Versa Note

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FL-1
ENGINE
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SECTION FL
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CONTENTS
FUEL SYSTEM
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
General Precaution ...................................................2
PREPARATION ............................................4
PREPARATION .............................................. .....4
Special Service Tool ........................................... ......4
Commercial Service Tools ........................................4
PERIODIC MAINTENANCE ..........................5
FUEL SYSTEM ............................................... .....5
Inspection ............................................................ ......5
Quick Connector .......................................................5
REMOVAL AND INSTALLATION ................6
FUEL LEVEL SENSOR UNIT, FUEL FILTER
AND FUEL PUMP ASSEMBLY ..................... .....
6
Exploded View .................................................... ......6
Removal and Installation ...........................................6
Inspection ............................................................ ......9
FUEL TANK ........................................................10
Exploded View .................................................... ....10
Removal and Installation .........................................10
Inspection ............................................................ ....13
EVAP CANISTER ..............................................14
Exploded View ..................................................... ....14
Removal and Installation .........................................14
Inspection ................................................................15
EVAP CANISTER FILTER ................................16
Exploded View .........................................................16
Removal and Installation .........................................16
EVAP CANISTER VENT CONTROL VALVE ...17
Exploded View .........................................................17
Removal and Installation .........................................17
EVAP CONTROL SYSTEM PRESSURE SEN-
SOR ...................................................................
19
Exploded View .........................................................19
Removal and Installation .........................................19
DISASSEMBLY AND ASSEMBLY ..............20
FUEL LEVEL SENSOR UNIT ...........................20
Exploded View ..................................................... ....20
Disassembly and Assembly .....................................20
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... .......................................... ...
22
SERVICE DATA AND SPECIFICATIONS
(SDS) .................................................................
22
Fuel Tank ............................................................. ....22
Revision: August 2015 2016 Versa Note

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FL-6
< REMOVAL AND INSTALLATION >
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
REMOVAL AND INSTALLATION
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
Exploded ViewINFOID:0000000012432109
Removal and InstallationINFOID:0000000012432110
WARNING:
Read “General Precautions” when wo rking on the fuel system. Refer to FL-2, "
General Precaution".
NOTE:
When removing components such as hoses, tubes/lines, etc. , cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Release the fuel pressure from the fuel lines. Refer to EC-137, "Work Procedure".
2. Disconnect the battery negative terminal. Refer to PG-70, "
Removal and Installation (Battery)".
3. Open fuel filler lid.
4. Open fuel filler cap and release the pressure inside fuel tank.
5. Remove the rear seat cushion. Refer to SE-26, "
SEAT CUSHION : Removal and Installation".
6. Remove the inspection hole cover. NOTE:
Inspection hole cover is held down by an adhesive.
7. Disconnect the harness connector (B), fuel feed tube (C) and EVAP tube (A).
1. Lock ring 2. Fuel level sensor unit, fuel filter and fuel pump assembly 3. O-ring
4. Fuel tank
AWBIA2771ZZ
: Front
ALBIA0747ZZ
Revision: August 2015 2016 Versa Note

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FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLYFL-7
< REMOVAL AND INSTALLATION >
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Remove the quick connector as follows:
• Hold the sides of the connector, push in tabs (B) and pull (A)
out the tube.
• If the connector and the tube are stuck together, push and pull several times until they start to move. Then disconnect them
by pulling.
CAUTION:
• Quick connector (1) can be disconnected when the tabs (F) are depressed completely. Do not twist it more than
necessary.
• Do not use any tools to disconnected quick connector.
• Keep resin tube (C) away from heat. Be especially careful when welding near the resin tube.
• Prevent acid liquid such as battery electrolyte, etc. from
getting on resin tube.
• Do not bend or twist resin tube during installation and dis- connection.
• Do not remove the remaining retainer (2) on hard tube (or
the equivalent) (A) except when resin tube or retainer is
replaced.
• When resin tube or hard tube (or the equivalent) is
replaced, also replace retainer with new one.
• To keep the connecting portio n clean and to avoid dam-
age and foreign materials, cover them completely with
plastic bags (A) or something similar.
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(B) : Connection (cross-section)
(D) : To under floor fuel line
(E) : To fuel tank
(G) : Disconnection
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Revision: August 2015 2016 Versa Note

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FL -8
< REMOVAL AND INSTALLATION >
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
8. Remove lock ring for fuel level sensor unit, fuel filter and fuel
pump assembly using Tool (A) by turning counterclockwise.
9. Remove fuel level sensor unit, fuel filter and fuel pump assembly. CAUTION:
• Do not bend float arm during removal.
• Do not allow contaminants to fa ll inside of the fuel tank.
• Do not cause impacts such by dro pping when handling components.
INSTALLATION
Installation is in the reverse order of removal.
• Install the fuel level sensor, fuel filter, and fuel pump assembly with
the fuel feed tube (C) facing the front of the vehicle as shown. Use
a new O-ring.
CAUTION:
Do not reuse O-ring.
• Connect the quick connector as follows:
- Check the connection for damage or any foreign materials.
- Align the connector with the tube, then insert the connector straight into the tube until a click is heard.
• After the tube is connected, make sure the connection is secure by performing the following checks:
- Pull (A) the tube and the connector to make sure they are securely
connected. Tool number (A) : KV10119900 ( — ) (Shown)
: KV101207S0 ( — )
ALBIA1059ZZ
: Front
(A) : EVAP tube
(B) : Harness connector
ALBIA0747ZZ
JPBIA0140ZZ
Revision: August 2015 2016 Versa Note

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