COMPONENT PARTSEC-17
< SYSTEM DESCRIPTION > [HR16DE]
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ENGINE CONTROL SYSTEM : Component DescriptionINFOID:0000000012431270
1. ASCD steering switch
2. Active grille shutter3. Fuel level sensor unit and fuel pump
4. Fuel tank temperature sensor 5. EVAP control system pressure sen- sor6. EVAP canister
7. EVAP canister vent control valve 8. ASCD brake switch 9. Stop lamp switch
10. Clutch pedal position switch 11. Accelerator pedal position sensor
A. Fuel tank B. Rear under bodyC. Periphery of pedals
ALBIA1072ZZ
Component Reference
ECM EC-20, "
ECM"
A/F sensor 1EC-19, "Air Fuel Ratio Sensor 1"
A/F sensor 1 heaterEC-19, "Air Fuel Ratio Sensor 1 Heater"
Accelerator pedal position sensorEC-18, "Accelerator Pedal Position Sensor"
Cooling fan motor EC-20, "Cooling Fan"
Crankshaft position sensorEC-20, "Crankshaft Position Sensor"
Electric throttle control actuatorEC-21, "Electric Throttle Control Actuator"
Engine coolant temperature sensorEC-21, "Engine Coolant Temperature Sensor"
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EC-18
< SYSTEM DESCRIPTION >[HR16DE]
COMPONENT PARTS
Accelerator Pedal Position Sensor
INFOID:0000000012431271
The accelerator pedal position sensor is installed on the upper end
of the accelerator pedal assembly. The sensor detects the accelera-
tor position and sends a signal to the ECM.
Accelerator pedal position sensor has two sensors. These sensors
are a kind of potentiometer which transform the accelerator pedal
position into output voltage, and emit the voltage signals to the ECM.
The ECM judges the current opening angle of the accelerator pedal
from these signals and controls the throttle control motor based on
these signals.
Idle position of the accelerator pedal is determined by the ECM
receiving the signal from the accelerator pedal position sensor. The
ECM uses this signal for the engine operation such as fuel cut.
Engine oil pressure sensor EC-21, "Engine Oil Pressure Sensor"
Engine oil temperature sensorEC-21, "Engine Oil Temperature Sensor"
EVAP canister purge volume control solenoid valveEC-22, "EVAP Canister Purge Volume Control Solenoid Valve"
EVAP canister vent control valveEC-22, "EVAP Canister Vent Control Valve"
EVAP control system pressure sensorEC-22, "EVAP Control System Pressure Sensor"
Exhaust valve timing control position sensor EC-19, "Camshaft Position Sensor"
Exhaust valve timing control solenoid valveEC-23, "Exhaust Valve Timing Control Solenoid Valve"
Fuel injectorEC-23, "Fuel Injector"
Fuel pumpEC-23, "Fuel Pump"
Heated oxygen sensor 2EC-24, "Heated Oxygen Sensor 2"
Heated oxygen sensor 2 heaterEC-24, "Heated Oxygen Sensor 2 Heater"
Ignition coil (with power transistor)EC-24, "Ignition Coil With Power Transistor"
Intake air temperature sensorEC-24, "Intake Air Temperature Sensor"
Camshaft position sensorEC-19, "Camshaft Position Sensor"
Intake valve timing control solenoid valveEC-25, "Intake Valve Timing Control Solenoid Valve"
Knock sensorEC-25, "Knock Sensor"
Mass air flow sensorEC-26, "Mass Air Flow Sensor"
PCV valveEC-28, "Positive Crankcase Ventilation"
Refrigerant pressure sensorEC-27, "Refrigerant Pressure Sensor"
Stop lamp switchEC-27, "Stop Lamp Switch & ASCD Brake Switch"
Throttle control motorEC-27, "Throttle Control Motor"
Throttle control motor relay EC-27, "Throttle Control Motor Relay"
Throttle position sensor EC-27, "Throttle Position Sensor"
ASCD steering switchEC-27, "ASCD Steering Switch"
ASCD brake switchEC-27, "Stop Lamp Switch & ASCD Brake Switch"
Clutch pedal position switchEC-20, "Clutch Pedal Position Switch"
Active grille shutterEXT-10, "ACTIVE GRILLE SHUTTER SYSTEM : Active grille shutter"
Component Reference
PBIB1741E
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COMPONENT PARTSEC-23
< SYSTEM DESCRIPTION > [HR16DE]
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Exhaust Valve Timing Control Solenoid ValveINFOID:0000000012431286
Exhaust valve timing control solenoi
d valve is activated by ON/OFF
pulse duty (ratio) signals from the ECM.
The exhaust valve timing control solenoid valve changes the oil
amount and direction of flow through exhaust valve timing control
unit or stops oil flow.
The longer pulse width retards valve angle.
The shorter pulse width advances valve angle.
When ON and OFF pulse widths become equal, the solenoid valve
stops oil pressure flow to fix the exhaust valve angle at the control
position.
Fuel InjectorINFOID:0000000012431287
The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the fuel injector circuit, the coil in the fuel injec-
tor is energized. The energized coil pulls the ball valve back and
allows fuel to flow through the fuel injector into the intake manifold.
The amount of fuel injected depends upon the injection pulse dura-
tion. Pulse duration is the length of time the fuel injector remains
open. The ECM controls the injection pulse duration based on
engine fuel needs.
Fuel PumpINFOID:0000000012431288
*: ECM determines the start signal status by the signals of engine speed and battery voltage.
The ECM activates the fuel pump for a few seconds after the ignition switch is turned ON to improve engine
start ability. If the ECM receives a engine speed signal from the crankshaft position sensor (POS) and cam-
shaft position sensor (PHASE), it knows that the engi ne is rotating, and causes the pump to operate. If the
engine speed signal is not received when the ignition s witch is ON, the engine stalls. The ECM stops pump
operation and prevents battery discharging, thereby improving safety. The EC M does not directly drive the fuel
pump. It controls the ON/OFF fuel pump rela y, which in turn controls the fuel pump.
JSBIA0652ZZ
JSBIA0742ZZ
SensorInput signal to ECMECM functionActuator
Crankshaft position sensor (POS)
Camshaft position sensor (PHASE) Engine speed*
Fuel pump controlFuel pump relay
↓
Fuel pump
Battery Battery voltage*
Condition Fuel pump operation
Ignition switch is turned to ON. Operates for 1 second.
Engine running and cranking Operates.
When engine is stopped Stops in 1.5 seconds.
Except as shown above Sto ps .
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STRUCTURE AND OPERATIONEC-29
< SYSTEM DESCRIPTION > [HR16DE]
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On Board Refueling Vapor Recovery (ORVR)INFOID:0000000012431306
From the beginning of refueling, the air and vapor insi
de the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The v apor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspectio ns below, be sure to observe the following:
• Put a “CAUTION: FLAMMABL E” sign in workshop.
• Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
• Be sure to furnish the workshop with a CO
2 fire extinguisher.
CAUTION:
• Before removing fuel line parts, carry out the following procedures:
- Put drained fuel in an explosion-proof containe r and put lid on securely.
- Release fuel pressure from fuel line. Refer to EC-137, "
Work Procedure".
- Disconnect battery ground cable.
• Always replace O-ring when the fu el gauge retainer is removed.
• Do not kink or twist hose and tube when they are installed.
• Do not tighten hose and clamps excessively to avoid damaging hoses.
• After installation, run engine and check for fuel leaks at connection.
• Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
JMBIA1930GB
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DIAGNOSIS SYSTEM (ECM)EC-63
< SYSTEM DESCRIPTION > [HR16DE]
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OLOAD SIGNAL ON/OFF
• Indicates [ON/OFF] condition of the electrical
lode signal.
- ON: Rear window defogger switch is ON and/or lighting switch is 2nd position.
- OFF: Both rear window defogger switch and light-
ing switch are OFF.
IGNITION SW ON/OFFIndicates [ON/OFF] condition from ignition switch
signal.
HEATER FAN SW ON/OFF Indicates [ON/OFF] condition from the heater fan
switch signal.
BRAKE SW ON/OFFIndicates [ON/OFF] condition from the stop lamp
switch signal.
INJ PULSE-B1 msecIndicates the actual fuel injection pulse width com-
pensated by ECM according to the input signals. When the engine is stopped, a certain
computed value is indicated.
IGN TIMING BTDCIndicates the ignition timing computed by ECM ac-
cording to the input signals. When the engine is stopped, a certain
value is indicated.
CAL/LD VALUE %“Calculated load value” indicates the value of the
current air flow divided by peak air flow.
MASS AIRFLOW g/sIndicates the mass air flow computed by ECM ac-
cording to the signal voltage of the mass air flow
sensor.
PURG VOL C/V %• Indicates the EVAP canister purge volume con-
trol solenoid valve control value computed by the
ECM according to the input signals.
• The opening becomes larger as the value in-
creases.
INT/V TIM(B1) °CA Indicates [ °CA] of intake camshaft advance angle.
EXH/V TIM B1 °CA Indicates [ °CA] of exhaust camshaft retard angle.
INT/V SOL(B1) %• The control value of the intake valve timing con-
trol solenoid valve (determined by ECM accord-
ing to the input signals) is indicated.
• The advance angle becomes larger as the value increases.
AIR COND RLY ON/OFF The air conditioner relay control condition (deter-
mined by ECM according to the input signals) is in-
dicated.
FUEL PUMP RLY ON/OFF Indicates the fuel pump relay control condition de-
termined by ECM according to the input signals.
VENT CONT/V ON/OFF • The control condition of the EVAP canister vent
control valve (determined by ECM according to
the input signals) is displayed.
- ON: Closed
-OFF: Open
THRTL RELAY ON/OFF Indicates the throttle control motor relay control
condition determined by the ECM according to the
input signals.
COOLING FAN HI/LOW/OFF • Indicates the condition of the cooling fan (deter-
mined by ECM according to the input signals).
- HI: High speed operation
- LOW: Low speed operation
-OFF: Stop
HO2S2 HTR (B1) ON/OFF Indicates [ON/OFF] condition of heated oxygen
sensor 2 heater determined by ECM according to
the input signals.
Monitored item Unit
DescriptionRemarks
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DIAGNOSIS SYSTEM (ECM)EC-67
< SYSTEM DESCRIPTION > [HR16DE]
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*: The item is indicated, but not used.
NOTE:
Any monitored item that does not match the vehicle
being diagnosed is deleted from the display automatically.
WORK SUPPORT MODE
Work Item
*: This function is not necessary in the usual service procedure.
ACTIVE TEST MODE
Test Item
A/F IMBALNC DIAG-
CPS STATABSNT/
PRSNT Indicates DTC P219C – P219F self-diagnosis con-
dition.
• ABSNT: The vehicle condition is not within the di-
agnosis range.
• PRSNT: The vehicle condition is within the diag-
nosis range.
A/F IMBLNC DIAG-
CPS CMPLT INCMP/CM-
PLT Indicates DTC P219C – P219F self-diagnosis con-
dition.
• INCMP: Self-diagnosis is incomplete.
• CMPLT: Self-diagnosis is complete.
Monitored item Unit
DescriptionRemarks
WORK ITEMCONDITION USAGE
IDLE AIR VOL LEARN The idle air volume that keeps the engine within the specified range is memorized in ECM. When learning the idle air volume
EVAP SYSTEM CLOSE Close the EVAP canister vent control valve in order to make
EVAP system close under the following conditions.
• Ignition switch ON
• Engine not running
• Ambient temperature is above 0 °C (32 °F)
• No vacuum and no high pressure in EVAP system
• Fuel tank temperature is more than 0 °C (32 °F)
• Within 10 minutes after st arting “EVAP SYSTEM CLOSE”
• When trying to execute “E VAP SYSTEM CLOSE” under the
condition except above, CONSULT will discontinue it and
display appropriate instruction.
NOTE:
When starting engine, CONSULT may display “Battery volt-
age is low. Charge battery”, even in using charged battery. When detecting EVAP vapor leak
point of EVAP system
FUEL PRESSURE RELEASE Fuel pump will stop by touching “START” during idling. Crank a few times after engine stalls. When releasing fuel pressure from
fuel line
TARGET IDLE RPM ADJ* Idle condition When setting target idle speed
VIN REGISTRATION In this mode, VIN is regist ered in ECM.When registering VIN in ECM
SELF-LEARNING CONT The coefficient of self-learning control mixture ratio returns to the original coefficient. When clearing mixture ratio self-
learning value
TARGET IGN TIM ADJ* Idle condition When adjusting target ignition timing
CLSD THL POS LEARN Ignition on and engine stopped. When learning throttle valve closed
position
SAVING DATA FOR REPLC
CPU In this mode, save data that is in ECM.
When ECM is replaced.
WRITING DATA FOR REPLC
CPU In this mode, write data stor
ed by "SAVE DATA FOR CPU RE-
PLC" in work support mode to EC When ECM is replaced.
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EC-68
< SYSTEM DESCRIPTION >[HR16DE]
DIAGNOSIS SYSTEM (ECM)
*: Leaving cooling fan OFF with CONSULT while engine is running may cause the engine to overheat.TEST ITEM
CONDITION JUDGMENTCHECK ITEM (REMEDY)
FUEL INJECTION • Engine: Return to the original trouble
condition
• Change the amount of fuel injection
using CONSULT. If trouble symptom disappears, see
CHECK ITEM.
• Harness and connectors
• Fuel injector
• Air fuel ratio (A/F) sensor 1
ENG COOLANT
TEMP • Engine: Return to the original trouble
condition
• Change the engine coolant tempera-
ture using CONSULT. If trouble symptom disappears, see
CHECK ITEM.• Harness and connectors
• Engine coolant temperature
sensor
• Fuel injector
PURG VOL CONT/V • Engine: After warming up, run engine
at 1,500 rpm.
• Change the EVAP canister purge vol-
ume control solenoid valve opening
percent using CONSULT. Engine speed changes according to
the opening percent.
• Harness and connectors
• Solenoid valve
FUEL/T TEMP SEN Change the fuel tank temperature using CONSULT.
COOLING FAN* • Ignition switch: ON
• Turn the cooling fan “LOW”, “HI” and
“OFF” CONSULT. Cooling fan moves and stops.
• Harness and connectors
• IPDM E/R (Cooling fan relay)
• Cooling fan motor
ALTERNATOR
DUTY • Engine: Idle
• Change duty ratio using CONSULT.
Battery voltage changes.• Harness and connectors
• IPDM E/R
•Alternator
FUEL PUMP RELAY • Ignition switch: ON
• Turn the fuel pump relay “ON” and
“OFF” using CONSULT and listen to
operating sound. Fuel pump relay makes the operat-
ing sound.
• Harness and connectors
•Fuel pump relay
IGNITION TIMING • Engine: Return to the original trouble
condition
• Timing light: Set
• Retard the ignition timing using CON- SULT. If trouble symptom disappears, see
CHECK ITEM.
Perform Idle Air Volume Learn-
ing.
POWER BALANCE • Engine: After warming up, idle the en-
gine.
• A/C switch OFF
• Shift lever: P or N (CVT), Neutral (M/
T)
• Cut off each fuel injector signal one at
a time using CONSULT. Engine runs rough or dies.
• Harness and connectors
• Compression
• Fuel injector
• Power transistor
• Spark plug
• Ignition coil
VENT CONTROL/V • Ignition switch: ON
• Turn solenoid valve ON and OFF with
the CONSULT and listen to operating
sound. Solenoid valve makes an operating
sound.
• Harness and connectors
• EVAP canister vent control
solenoid valve
INT V/T ASSIGN
ANGLE • Engine: Return to the original non-
standard condition
• Change intake valve timing using CONSULT. If malfunctioning symptom disap-
pears, see CHECK ITEM.
• Harness and connectors
• Intake valve timing control
solenoid valve
EX H V/T ASSIGN
ANGLE •
E
ngine: Return to the original non-
standard condition
• Change exhaust valve timing using CONSULT. If malfunctioning symptom disap-
pears, see CHECK ITEM.
• Harness and connectors
• Exhaust valve timing control
solenoid valve
ACTIVE GRILLE
SHUTTER NOTE:
Initial position learning is required every
time when the ignition switch is turned
OFF.
1. Engine: Idle speed
2. Touch “CALIBRTN” to perform ini-
tial position learning.
3. Touch “OPEN” or “CLOSE” to op- erate active grille shutter. Active grille shutter fully opens or
fully closes.
• Harness or connector
• Active grille shutter actuator
• Active grille shutter
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ECM
EC-73
< ECU DIAGNOSIS INFORMATION > [HR16DE]
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EXH/V TIM B1
• Engine: After warming up
• Selector lever position: P or N
(CVT) or Neutral (M/T)
• Air conditioner switch: OFF
•No load Idle
−5 ° - 5 °CA
When revving engine up to 2,000rpm
Quickly Approx. 0
° - 40 °CA
INT/V SOL(B1) • Engine: After warming up
• Selector lever position: P or N
(CVT) or Neutral (M/T)
• Air conditioner switch: OFF
•No load Idle
0% - 2%
When revving engine up to 2,000rpm
Quickly Approx. 0% - 90%
AIR COND RLY • Engine: After warming up, idle
the engine Air conditioner switch: OFF
OFF
Air conditioner switch: ON
(Compressor operates.) ON
FUEL PUMP RLY • For 1 seconds after turning ignition switch: ON
• Engine running or cranking
ON
• Except above OFF
VENT CONT/V • Ignition switch: ON OFF
THRTL RELAY • Ignition switch: ON ON
COOLING FAN • Engine: After warning up, idle the
engine
• Air conditioner switch: OFF Engine coolant temperature is 98
°C
(208 °F) or less OFF
Engine coolant temperature is between
98 °C (208 °F) and 99° C (210°F) LOW
Engine coolant temperature is 100 °C
(212 °F) or more HIGH
HO2S2 HTR (B1) • Engine speed: Below 3,600 rpm after the following conditions are met.
- Engine: After warming up
- Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and at
idle for 1 minute under no load ON
ALT DUTY SIG • Power generation voltage variable control: Operating
ON
• Power generation voltage variable control: Not operating OFF
I/P PULLY SPD • Vehicle speed: More than 20 km/h (12 MPH) Almost the same speed as
the tachometer indication
VEHICLE SPEED • Turn drive wheels and compare CONSULT value with the speedometer indi-
cation. Almost the same speed as
speedometer indication
IDL A/V LEARN • En gine: running Idle air volume learning has not been per-
formed yet.
YET
Idle air volume learning has already been
performed successfully. CMPLT
TRVL AFTER MIL • Ignition switch: ON Vehicle has traveled after MIL has turned
ON.0 - 65,535 km
(0 - 40,723 miles)
ENG OIL TEMP • Engine: After warming up More than 70°C (158F)
A/F S1 H TR
(B1) •
Engine: After warming up, idle the engine
(More than 140 seconds after starting engine) 4 - 100%
VHCL SPEED SE • Turn drive wheels and compare CONSULT value with the speedometer indi-
cation. Almost the same speed as
speedometer indication
SET VHCL SPD • Engine: Running ASCD: OperatingThe preset vehicle speed is
displayed
MAIN SW • Ignition switch: ON MAIN switch: Pressed
ON
MAIN switch: Released OFF
CANCEL SW • Ignition switch: ON CANCEL switch: Pressed
ON
CANCEL switch: Released OFF
Monitor Item
Condition Values/Status
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