2016 NISSAN NOTE clutch

TM-24
< UNIT REMOVAL AND INSTALLATION >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
UNIT REMOVAL AND INSTALLATION
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000012430961
Removal and InstallationINFOID:0000000012430962
WARNING:
Do not remove the radiator cap when the engine is
hot. Serious burns could occur from high pressure
coolant escaping from the radiator. Wrap a thick clot h around the cap. Slowly turn it a quarter turn to
allow built-up pressure to escape. Carefully remove the cap by turning it all the way.
CAUTION:
Do not reuse CSC (Concentric Slave Cylinder). The CSC slides back to the orig inal position every time
the transaxle assembly is removed. This action may allow dust or contaminants to gather on the slid-
ing parts and damage a seal of CSC causing clutch fluid leakage.
NOTE:
When removing components such as hoses, tubes/lines, etc. , cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Remove the engine and transaxle assembly. Refer to EM-87, "Removal and Installation".
2. Disconnect the reverse lamp switch harness connector.
3. Remove the bolts that fasten the transaxle assembly and engine assembly.
4. Remove transaxle assembly from the engine assembly.
5. Remove engine mounting bracket (LH). Refer to EM-86, "
Exploded View".
6. Remove CSC (Concentric Slave Cylinder). Refer to CL-17, "
Removal and Installation".
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Secure transaxle assembly to a suitable jack.
• The transaxle assembly must not interfere with the wire harnesses and clutch tube.
• When installing transaxle assembly, do not bring input shaft into contact with clutch cover.
• Bolt hole is not threaded on new clutch housing. Self-tapping bolt is used to attach lock plate to
clutch housing.
1. Transaxle assembly
: Refer to "INSTALLATION" in TM-24, "
Removal and Installation" for the locations and tightening torque.
JPDIC0478ZZ
Revision: August 2015 2016 Versa Note

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TM-26
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
UNIT DISASSEMBLY AND ASSEMBLY
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000012430964
CASE AND HOUSING
INPUT SHAFT AND GEAR
1. Differential side oil seal
2. Clutch housing3. Dowel pin
4. Magnet 5. Drain plug6. Gasket
7. Oil channel 8. Plug9. 2-way connector
10. Oil gutter 11. Air breather inner tube12. Filler plug
13. Transaxle case 14. O-ring15. Rear housing
16. Position switch
: Apply Genuine Silicone RTV or equivalent. Refer to GI-22, "
Recommended Chemical Products and Sealants".
AWDIA0945GB
Revision: August 2015 2016 Versa Note

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TM-30
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
Disassembly
INFOID:0000000012430965
1. Remove drain plug and gasket from clutch housing using suitable tool, and drain gear oil.
2. Remove filler plug and gasket from transaxle case.
3. Remove rear housing and O-ring. CAUTION:
Remove in direction of input shaft ( ) as shown. Rear
housing oil channel is inserte d to input shaft center hole.
4. Move the shifter lever A (1) to the 3rd gear position. NOTE:
• If it is not moved to the 3rd gear position, transaxle case can-
not be removed from clutch housing.
• The 3rd gear position means that shifter lever A is fully rotated
clockwise and it is returned approximately 10 degrees.
1. Differential side bearing outer race 2. Differential side bearing 3. Final drive
: Replace the parts as a set.
JPDIC0481ZZ
SCIA1709J
PCIB1524E
Revision: August 2015 2016 Versa Note

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TM-32
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
10. Remove transaxle case bolts ( ).
11. Remove transaxle case from clutch housing.
12. Remove spacer (1) and 4th main gear (2) from mainshaft.
13. Remove 5th-reverse fork rod (1).
a. Pull 5th-reverse fork rod up until it contacts claw ( ) of reverse
gear (2).
b. Press gear portion of reverse gear down, and then remove 5th- reverse fork rod from clutch housing.
14. Remove 3rd-4th fork rod assembly (1), 3rd-4th coupling sleeve (2), and input shaft assembly (3).
a. Remove 4th baulk ring, insert keys, and springs from mainshaft.
b. Pull gear of reverse gear (4) up.
c. Pull 1st-2nd fork rod (5) up, and then maintain the neutral posi- tion.
d. Remove 3rd-4th fork rod assembly, 3rd-4th coupling sleeve, and input shaft assembly from clutch housing at the same time.
15. Remove retaining pin from 3rd-4th shift fork, using a pin punch.
16. Remove 3rd-4th shift fork from 3rd-4th shift fork rod.
17. Remove lock pins ( ) from clutch housing.
JPDIC0610ZZ
PCIB1529E
PCIB1530E
PCIB1531E
JPDIC0534ZZ
Revision: August 2015 2016 Versa Note

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TRANSAXLE ASSEMBLYTM-33
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
C
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G H
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M A
B
TM
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18. Remove 1st-2nd fork rod assembly (1) and mainshaft assembly (2) from clutch housing at the same time.
19. Remove retaining pin from 1st-2nd shift fork, using suitable tool.
20. Remove 1st-2nd shift fork from 1st-2nd shift fork rod.
21. Remove retaining pin from reverse gear, using suitable tool.
22. Remove reverse gear from clutch housing.
23. Remove final drive (1) from clutch housing.
24. Remove magnet and dowel pins (2) from clutch housing.
25. Remove plug (1) from clutch housing (2). •(C): Plug
• (D): 15 mm (0.59 in)
• (E): 45 mm (1.77 in)
• (F): 95 mm (3.74 in) or more
• (G): 4 mm (0.16 in)
a. Install suitable tool (A) and (B) to the holes of clutch housing as shown.
b. While pressing the suitable tool (A) and (B) in the direction of the arrows shown, remove plug from clutch housing.
PCIB1532E
MCIB0033E
PCIB1533E
AWDIA0946ZZ
Revision: August 2015 2016 Versa Note

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TM-34
< UNIT DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
26. Remove input shaft front bearing from clutch housing, using suit-
able tool.
27. Cut oil channel tube at the base. CAUTION:
Do not reuse oil channel.
NOTE:
Oil channel will be removed with the mainshaft front bearing.
28. Remove mainshaft front bearing and oil channel from clutch housing, using Tool (A).
29. Remove bushings (1) from clutch housing, using suitable tool.
30. Remove differential side oil seals (1) from clutch housing and transaxle case, using suitable tool.
CAUTION:
Do not damage transaxle case and clutch housing.
MCIB0044E
Tool number : KV111011S0 ( — )
PCIB1536E
PCIB1537E
PCIB1534E
Revision: August 2015 2016 Versa Note

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TRANSAXLE ASSEMBLYTM-35
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
C
EF
G H
I
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K L
M A
B
TM
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O P
31. Remove differential side bearing outer races (1) from clutch housing and transaxle case, using suitable tool.
CAUTION:
Do not damage transaxle case and clutch housing.
32. Pull 2-way connector (1) straight out to remove it from air breather inner tube (2).
33. Remove air breather inner tube from transaxle case.
34. Remove bushings (1) from transaxle case, using suitable tool.
35. Remove retaining pin ( ) from selector, using suitable tool.
36. Remove selector from control shaft.
37. Remove oil gutter from transaxle case.
38. Remove bolt ( ), and then remove bushing, spring, and gear catch from transaxle case.
39. Remove check ball plug from transaxle case.
40. Remove bolts ( ), and then remove control shaft (1) from tran- saxle case.
41. Remove O-ring from control shaft.
JPDIC0484ZZ
PCIB1541E
PCIB1538E
JPDIC0533ZZ
PCIB1540E
Revision: August 2015 2016 Versa Note

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TRANSAXLE ASSEMBLYTM-37
< UNIT DISASSEMBLY AND ASSEMBLY > [5MT: RS5F91R]
C
EF
G H
I
J
K L
M A
B
TM
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6. Install control shaft (1) to transaxle case, and tighten bolts ( ) to the specified torque.
CAUTION:
Replace control shaft and selector as a set.
7. Install selector to control shaft, and then install retaining pin ( ) to selector, using suitable tool.
CAUTION:
• Be careful with the orientation of selector.
• Replace control shaft and selector as a set.
• Do not reuse retaining pin.
8. Install gear catch, spring, and bushing to transaxle case, and then tighten bolt ( ) to the specified torque.
CAUTION:
Replace gear catch, spring, and bushing as a set.
9. Install oil gutter to transaxle case.
10. Install air breather inner tube (2) to transaxle case. CAUTION:
Do not damage air breather inner tube.
NOTE:
It is easier to install when air breather inner tube end is wrapped
and narrowed by tape. Remove tape after installation.
11. Insert 2-way connector (1) straight, and then install it to air breather inner tube.
CAUTION:
Check air breather inner tube fo r twists after installing.
12. Install differential side oil seals (1) to clutch housing and tran- saxle case, using Tool.
PCIB1540E
SCIA1726J
JPDIC0533ZZ
PCIB1541E
(B) : Transaxle case side
(C) : Clutch housing side
Dimension (L1) : 5.7 – 6.3 mm (0.224 – 0.248 in)
Dimension (L
2): 2.4 – 3.0 mm (0.094 – 0.118 in)
Tool number : KV32500QAA ( — )
JPDIC0401ZZ
Revision: August 2015 2016 Versa Note

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