2016 NISSAN NOTE clutch

TM-5
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P0999 SHIFT SOLENOID F .............................195
DTC Logic ........................................................... ..195
Diagnosis Procedure .............................................195
Component Inspection (Low Brake Solenoid
Valve) ....................................................................
195
P099B SHIFT SOLENOID G ............................197
DTC Logic ........................................................... ..197
Diagnosis Procedure .............................................197
Component Inspection (High Clutch & Reverse
Brake Solenoid Valve) ...........................................
197
P099C SHIFT SOLENOID G ............................199
DTC Logic ........................................................... ..199
Diagnosis Procedure .............................................199
Component Inspection (High Clutch & Reverse
Brake Solenoid Valve) ...........................................
199
P1586 G SENSOR ............................................201
DTC Logic .............................................................201
Diagnosis Procedure .............................................201
P1588 G SENSOR ............................................204
DTC Logic .............................................................204
Diagnosis Procedure .............................................204
P2765 CLUTCH B SPEED SENSOR ...............206
DTC Logic ........................................................... ..206
Diagnosis Procedure .............................................206
P2857 CLUTCH A PRESSURE .......................209
DTC Logic ........................................................... ..209
Diagnosis Procedure .............................................209
P2858 CLUTCH B PRESSURE .......................210
DTC Logic ........................................................... ..210
Diagnosis Procedure .............................................210
P2859 CLUTCH A PRESSURE .......................211
DTC Logic ........................................................... ..211
Diagnosis Procedure .............................................212
P285A CLUTCH B PRESSURE .......................213
DTC Logic ........................................................... ..213
Diagnosis Procedure .............................................214
MAIN POWER SUPPLY AND GROUND CIR-
CUIT ..................................................................
215
Diagnosis Procedure ........................................... ..215
OVERDRIVE CONTROL SWITCH ...................217
Component Function Check ................................ ..217
Diagnosis Procedure .............................................217
Component Inspection (Overdrive Control Switch)
..
218
OD OFF INDICATOR LAMP ............................219
Component Function Check ..................................219
Diagnosis Procedure .............................................219
SHIFT POSITION INDICATOR CIRCUIT .........220
Component Parts Function Inspection ................ ..220
Diagnosis Procedure ........................................... ..220
SHIFT LOCK SYSTEM ...................................221
Component Function Check ..................................221
Diagnosis Procedure .............................................221
SYMPTOM DIAGNOSIS ............................223
CVT CONTROL SYSTEM ...............................223
Symptom Table ................................................... ..223
PERIODIC MAINTENANCE ......................228
CVT FLUID ......................................................228
Inspection ............................................................ ..228
Replacement .........................................................228
Adjustment .............................................................229
REMOVAL AND INSTALLATION .............231
CVT SHIFT SELECTOR ..................................231
Exploded View ..................................................... ..231
Removal and Installation .......................................231
Disassembly and Assembly ...................................232
Inspection ..............................................................232
CONTROL CABLE ..........................................234
Exploded View .......................................................234
Removal and Installation .......................................234
Inspection and Adjustment ....................................236
KEY INTERLOCK CABLE ..............................237
Exploded View .......................................................237
Removal and Installation .......................................237
Inspection ..............................................................238
TCM .................................................................239
Exploded View .......................................................239
Removal and Installation .......................................239
Adjustment .............................................................239
AIR BREATHER HOSE ..................................240
Removal and Installation .......................................240
G SENSOR ......................................................241
Exploded View .......................................................241
Removal and Installation .......................................241
Adjustment .............................................................241
OIL PAN, CONTROL VALVE .........................242
Exploded View .......................................................242
Removal and Installation .......................................242
Inspection and Adjustment ....................................245
PRIMARY SPEED SENSOR ...........................246
Exploded View .......................................................246
Removal and Installation .......................................246
Inspection and Adjustment ....................................246
SECONDARY SPEED SENSOR ....................247
Exploded View .......................................................247
Removal and Installation .......................................247
Revision: August 2015 2016 Versa Note

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PRECAUTIONSTM-7
< PRECAUTION > [5MT: RS5F91R]
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012430936
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three mi nutes before performing any service.
General PrecautionsINFOID:0000000012430937
CAUTION:
• Do not reuse CSC (Concentric Sl ave Cylinder). CSC slides back to th e original position every time
when removing transaxle assembly. At this time, du st on the sliding parts may damage the seal of
CSC and may cause clutch fluid leakage. Refer to CL-17, "
Removal and Installation".
• Do not reuse transaxle gear oi l, once it has been drained.
• Check oil level or replace gear oil with vehicle on level surface.
• During removal or installation, keep insi de of transaxle clear of dust or dirt.
• Check for the correct installation alignment prior to removal or disassembly. If matching marks are
required, be certain they do not interfer e with the function of the parts marked.
• In principle, tighten bolts or nu ts gradually in several steps workin g diagonally from inside to out-
side. If tightening sequence is specified, use it.
• Do not damage sliding surfaces and mating surfaces.
Precaution for WorkINFOID:0000000012430938
• When removing or disassembling each component, be ca reful not to damage or deform it. If a component
may be subject to interference, be sure to protect it with a shop cloth.
• When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component with a shop cloth or vinyl tape to protect it.
• Protect the removed parts with a shop cloth and prevent them from being dropped.
• Replace a deformed or damaged clip.
• If a part is specified as a non-reusabl e part, always replace it with a new one.
• Be sure to tighten bolts and nuts securely to the specified torque.
• After installation is complete, be sure to check that each part works properly.
• Follow the steps below to clean components:
- Water soluble dirt:
• Dip a soft cloth into lukewarm water, wring the water out of the cloth and wipe the dirty area.
• Then rub with a soft, dry cloth.
Revision: August 2015 2016 Versa Note

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STRUCTURE AND OPERATIONTM-13
< SYSTEM DESCRIPTION > [5MT: RS5F91R]
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SYSTEM DESCRIPTION
STRUCTURE AND OPERATION
Sectional ViewINFOID:0000000012430942
System DescriptionINFOID:0000000012430943
DOUBLE-CONE SYNCHRONIZER
1. Clutch housing 2. 1st-2nd synchronizer hub assembly 3. 3rd-4th synchronizer hub assembly
4. 5th input gear 5. 5th-reverse synchronizer hub as-
sembly 6. 5th-reverse baulk ring
7. 5th main gear 8. 4th main gear9. 3rd main gear
10. 2nd main gear 11. 2nd double-cone synchronizer 12. 1st double-cone synchronizer
13. 1st main gear 14. Differential side bearing15. Differential
16. Final gear 17. Mainshaft18. Input shaft
JPDIC0580ZZ
Revision: August 2015 2016 Versa Note

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TM-14
< SYSTEM DESCRIPTION >[5MT: RS5F91R]
STRUCTURE AND OPERATION
Double-cone synchronizers are adopted for 1st and 2nd gears to
reduce operating force of the shift selector.
REVERSE GEAR NOISE PREVENTION FUNCTION (REVERSE BRAKE)
Description
Soon after the clutch is disengaged, the input shaft is st
ill rotating due to inertia. This may cause a gear noise
when the shift selector is moved to reverse position. The reverse gear noise prevention function stops the
rotation of the input shaft and enables smooth gear shifting when the reverse gear is selected.
Operation Principle
1. When the shift selector is moved to reverse position, 5th-reverse
coupling sleeve (1) slides in the reverse direction. ( )
2. Synchronizer levers (2) with s upport point (A) at 5th-reverse
synchronizer hub (3) presses 5th-reverse baulk ring (4). ( )
3. Friction that is generated at 5-reverse baulk ring presses syn-
chronizer lever on 5th-reverse coupling sleeve. ( )
4. 5th-reverse coupling sleeve that is pressed by synchronizer lever stops the rotation of input shaft.
(1) : Outer baulk ring
(2) : 2nd main gear
(3) : Synchronizer cone
(4) : Inner baulk ring
(5) : 1st main gear
(6) : 1st-2nd coupling sleeve
SCIA7117E
(5) : 5th input gear
JPDIC0415ZZ
Revision: August 2015 2016 Versa Note

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GEAR OILTM-17
< PERIODIC MAINTENANCE > [5MT: RS5F91R]
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PERIODIC MAINTENANCE
GEAR OIL
InspectionINFOID:0000000012430947
GEAR OIL LEAKS
Make sure that gear oil is not l eaking from transaxle or around it.
GEAR OIL LEVEL
1. Remove filler plug (1) and gasket from transaxle case.
2. Check the gear oil level from filler plug hole as shown.
CAUTION:
Do not start engine whil e checking gear oil level.
3. Install a new gasket on filler plug and then install filler plug to transaxle case.
CAUTION:
Do not reuse gasket.
4. Tighten filler plug to the specified torque. Refer to TM-26,
"Exploded View".
DrainingINFOID:0000000012430948
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and gasket, using suitable
tool and then drain gear oil.
3. Install a new gasket on drain plug (1) and install drain plug to clutch housing, using suitable tool.
CAUTION:
Do not reuse gasket.
4. Tighten drain plug (1) to the specified torque. Refer to TM-26,
"Exploded View".
RefillingINFOID:0000000012430949
1. Remove filler plug (1) and gasket from transaxle case.
2. Fill with new gear oil until gear oil level reaches the specified limit at filler plug hole as shown.
CAUTION:
Do not start engine whil e checking gear oil level.
3. Install a new gasket on filler plug and then install filler plug to transaxle case.
CAUTION:
Do not reuse gasket.
4. Tighten filler plug to the specified torque. Refer to TM-26, "
Exploded View".
SCIA7119E
PCIB1504E
Oil capacity
and viscosity: Refer to
MA-11, "Fluids and Lubri-
cants".
SCIA7119E
Revision: August 2015 2016 Versa Note

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TM-18
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
SIDE OIL SEAL
REMOVAL AND INSTALLATION
SIDE OIL SEAL
Removal and InstallationINFOID:0000000012430950
REMOVAL
1. Remove front drive shaft from transaxle assembly. Refer to
FAX-19, "Removal and Installation".
2. Remove differential side oil seal (1) using suitable tool. CAUTION:
Do not damage transaxle case and clutch housing.
INSTALLATION
1. Install differential side oil seal (1) to transaxle case side (B) andclutch housing side (C) using Tool.
CAUTION:
• Do not reuse differential side oil seal.
• Do not tilt differential side oil seal.
• Do not damage clutch housing and transaxle case.
2. Install the front drive shaft. Refer to FAX-19, "
Removal and Installation".
InspectionINFOID:0000000012430951
INSPECTION AFTER INSTALLATION
Check the gear oil level and for gear oil leaks. Refer to TM-17, "Inspection".
JPDIC0118ZZ
Dimension (L1) : 5.7 – 6.3 mm (0.224 – 0.248 in)
Dimension (L
2): 2.4 – 3.0 mm (0.094 – 0.118 in)
Tool number : KV32500QAA ( — )
JPDIC0401ZZ
Revision: August 2015 2016 Versa Note

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TM-20
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
CONTROL LINKAGE
CONTROL LINKAGE
Exploded ViewINFOID:0000000012430954
Removal and InstallationINFOID:0000000012430955
REMOVAL
1. Move the shift selector to the neutral position.
2. Remove the battery tray. Refer to
PG-71, "
Removal and Installation (Battery Tray)".
3. Pull out and disconnect cables from shifter lever A and selector lever, using a suitable tool.
4. While pressing the lock of the selector cable in the direction of the arrows shown, remove the selector cable from the cable
mounting bracket.
5. While pressing the lock of the shifter cable in the direction of the arrows shown, remove the shifter cable from the cable mounting
bracket.
6. Remove cable mounting bracket from clutch housing.
7. Pull the shift selector handle upward to remove.
8. Remove center console assembly. Refer to IP-18, "
Removal and
Installation".
9. Pull out and disconnect each cable from the shift selector assembly, using a suitable tool.
1. Shifter lever A 2. Selector lever 3. Selector cable
4. Shifter cable 5. Cable mounting bracket6. Tapping bolt
7. Bracket 8. Grommet9. Shift selector assembly
10. Shift selector 11. Shift selector handle
JPDIC0789GB
JPDIC0793ZZ
Revision: August 2015 2016 Versa Note

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CONTROL LINKAGETM-21
< REMOVAL AND INSTALLATION > [5MT: RS5F91R]
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a. While pressing the lock of the selector cable in the direction of the arrows shown, remove the selector cable from the shift
selector assembly.
b. While pressing the lock of the shifter cable in the direction of the arrows shown, remove the shifter cable from the shift selector
assembly.
10. Remove the shift selector assembly.
11. Remove center muffler, exhaust front tube, and heat plate. Refer to EX-5, "
Exploded View".
12. Remove the bracket from the vehicle.
13. Remove the grommet and then remove the shifter cable and selector cable from the vehicle.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Install each cable without causing in terference with other parts. Do not allow cable to bend less than
120 mm (4.72 in), or exceed 180 degree twist.
• Install boot of each cable without causing interference with other parts. Do not exceed 90 degree twist.
• Fit boot to center console assembly an d the groove on shift selector handle.
• To install the shift selector handle, press it onto the shift selector. CAUTION:
• Do not reuse shift selector handle.
• Be careful with orientation of shift selector handle.
• Bolt hole is not threaded on new clutch housing. Self-tapping bolt is used to attach lock plate to clutch hous-
ing.
CAUTION:
Do not reuse self-tapping bolt.
• Insert each cable until it reaches the cable mounting bracket and shift selector assembly.
• Insert each cable until it reaches the shifter lever A and the selector lever.
• Move the shift selector to the neutral position.
InspectionINFOID:0000000012430956
INSPECTION AFTER INSTALLATION
Shift Selector Handle
Check that the shift selector handle is installed in the right position.
Shifter Cable and Selector Cable
• Pull each cable in the removal direction to check that it does not disconnect from the cable mounting
bracket.
• Pull each cable in the removal direction to check that it does not disconnect from the shift selector assembly.
• Pull grommet in the removal direction to che ck that it does not disconnect from the vehicle.
Shift Selector Assembly and Shift Selector
• Check that there is no unusual noise, binding, bending, looseness, and interference when the shift selector
is moved to each position. If there is a malfuncti on, then repair or replace the malfunctioning part.
• Check that the shift selector smoothl y returns to the neutral position after moving the shift selector from 1st
to 2nd gear and releasing it. If there is a malfunction, then repair or replace the malfunctioning part.
• Check that the shift selector smoothly returns to the neutral position after moving the shift selector from 5th to the reverse gear position and releasing it. If there is a malfunction, then repair or replace the malfunction-
ing part.
JPDIC0793ZZ
Revision: August 2015 2016 Versa Note

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