EC-610
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DIAGNOSIS SYSTEM (ECM)
*: This function is not necessary in the usual service procedure.
ACTIVE TEST MODE
Test Item
WORK ITEM CONDITION USAGE
IDLE AIR VOL LEARN The idle air volume that keeps the engine within the specified range is memorized in ecm. When learning the idle air volume
EVAP SYSTEM CLOSE Close the EVAP canister vent control valve in order to make
EVAP system close under the following conditions.
• Ignition switch ON
• Engine not running
• Ambient temperature is above 0 °C (32 °F).
• No vacuum and no high pressure in EVAP system
• Fuel tank temperature is more than 0 °C (32 °F).
• Within 10 minutes after starting “EVAP SYSTEM CLOSE”
• When trying to execute “EVAP SYSTEM CLOSE” under
the condition except above, CONSULT will discontinue it
and display appropriate instruction.
NOTE:
When starting engine, CONSULT may display “BAT-
TERY VOLTAGE IS LOW. CHARGE BATTERY”, even in
using charged battery. When detecting EVAP vapor leak-
age in the EVAP system
FUEL PRESSURE RELEASE Fuel pu mp will stop by touching “START” during idling.
crank a few times after engine stalls. When releasing fuel pressure from
fuel line
SELF-LEARNING CONT The coefficient of self-learning control mixture ratio returns to the original coefficient. When clearing mixture ratio self-
learning value
TARGET IGN TIM ADJ* Idle condition When adjusting target ignition tim- ing
TARGET IDLE RPM ADJ* Idle condition When setting target idle speed
VIN REGISTRATION In this mode, VIN is registered in ECM When registering VIN in ECM
CLSD THL POS LEARN Ignition on and engine stopped. When learning the throttle valve
closed position
SAVING DATA FOR REPLC CPU In this mode, save data that is in ECM. When ECM replaced.
WRITING DATA FOR REPLC CPU In this mode, write data stored by “SAVING DATA FOR RE-
PLC CPU” in work support mode to ECM. When ECM replaced.
TEST ITEM CONDITION JUDGMENT CHECK ITEM (REMEDY)
FUEL INJEC-
TION • Engine: Return to the original
non-standard condition
• Change the amount of fuel injec- tion using CONSULT. If malfunctioning symptom disap-
pears, see CHECK ITEM. • Harness and connectors
• Fuel injector
• Air fuel ratio (A/F) sensor 1
ENG COOLANT
TEMP • Engine: Return to the original
non-standard condition
• Change the engine coolant tem- perature using CONSULT. If malfunctioning symptom disap-
pears, see CHECK ITEM. • Harness and connectors
• Engine coolant temperature sen-
sor
• Fuel injector
PURG VOL
CONT/V • Engine: After warming up, run en-
gine at 1,500 rpm.
• Change the EVAP canister purge volume control solenoid valve
opening percent using CON-
SULT. Engine speed changes according to
the opening percent. • Harness and connectors
• Solenoid valve
FUEL/T TEMP
SEN • Change the fuel tank temperature using CONSULT.
ALTERNATOR
DUTY •Engine: Idle
• Change duty ratio using CON-
SULT. Battery voltage changes.
• Harness and connectors
• IPDM E/R
•Alternator
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DIAGNOSIS SYSTEM (ECM)EC-611
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*: Leaving cooling fan OFF with CONSULT while engine is running may cause the engine to overheat.
DTC WORK SUPPORT MODE
Test Item
FUEL PUMP RE-
LAY • Ignition switch: ON (Engine
stopped)
• Turn the fuel pump relay “ON” and “OFF” using CONSULT and
listen to operating sound. Fuel pump relay makes the operat-
ing sound. • Harness and connectors
• Fuel pump relay
VIAS S/V-1 • Ignition switch: ON
• Turn solenoid valve “ON” and “OFF” using CONSULT and listen
to operating sound. Solenoid valve makes the operating
sound. • Harness and connectors
• Solenoid valve
ENGINE
MOUNTING • Ignition switch: ON
• Turn electronic controlled engine mount “IDLE” and “TRVL” with
CONSULT. Electronic controlled engine mount
makes the operating sound. • Harness and connectors
• Electronic controlled engine mount
VIAS S/V-2 • Ignition switch: ON
• Turn solenoid valve “ON” and “OFF” using CONSULT and listen
to operating sound. Solenoid valve makes the operating
sound. • Harness and connectors
• Solenoid valve
IGNITION TIM-
ING • Engine: Return to the original
non-standard condition
• Timing light: Set
• Retard the ignition timing using
CONSULT. If malfunctioning symptom disap-
pears, see CHECK ITEM. Perform Idle Air Volume Learning.
POWER BAL-
ANCE • Engine: After warming up, idle the
engine.
• A/C switch OFF
• Selector lever: P or N position
• Cut off each injector signal one at a time using CONSULT. Engine runs rough or stops. • Harness and connectors
• Compression
• Fuel injector
• Power transistor
•Spark plug
• Ignition coil
VENT CON-
TROL/V • Ignition switch: ON (Engine
stopped)
• Turn solenoid valve “ON” and “OFF” with the CONSULT and lis-
ten to operating sound. Solenoid valve makes an operating
sound. • Harness and connectors
• Solenoid valve
V/T ASSIGN AN-
GLE • Engine: Return to the original
non-standard condition
• Change intake valve timing using
CONSULT. If malfunctioning symptom disap-
pears, see CHECK ITEM. • Harness and connectors
• Intake valve timing control sole- noid valve
COOLING FAN* • Ignition switch: ON
• Turn the cooling fan “HI”, “MID”, “LOW” and “OFF” using CON-
SULT. Cooling fan moves and stops.
• Harness and connectors
• Cooling fan motor
•IPDM E/R
TEST ITEM CONDITION JUDGMENT CHECK ITEM (REMEDY)
Test mode Test item Corresponding DTC No. Reference page
A/F SEN1 A/F SEN1(B1) P1276 P0130
EC-753
A/F SEN1(B2) P1286 P0150EC-753
EVAPORATIVE SYSTEMPURG FLOW P0441 P0441
EC-828PURG VOL CN/V P1444 P0443EC-833
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DIAGNOSIS AND REPAIR WORKFLOWEC-671
< BASIC INSPECTION > [VQ35DE]
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ODETAILED FLOW
1.GET INFORMATION FOR SYMPTOM
1. Get the detailed information from the custom er about the symptom (the condition and the environment
when the incident/malfunction occurred) using the “Diagnostic Work Sheet”. (Refer to EC-673, "Diagnostic
Work Sheet".)
2. Ask if the customer requests I/M examination.
Malfunction information, obtained>>GO TO 2.
No Malfunction information, but a request for I/M examination>>GO TO 13.
2.CHECK DTC
1. Check DTC of “All DTC Reading”.
2. Perform the following procedure if DTC is displayed.
- Record DTC and freeze frame data. (Pri nt them out with CONSULT or GST.)
- Erase only DTC of “ENGINE”.
With CONSULT: Refer to “How to Erase DTC and 1st Trip DTC” in EC-601, "CONSULT Function"
.
Without CONSULT: Refer to “How to Erase Self-diagnostic Results” in EC-598, "On Board Diagnosis
Function".
- Turn ignition switch OFF.
- Study the relationship between the cause detected by DTC and the symptom described by the customer.
(Symptom Table is useful. Refer to EC-987, "Symptom Table"
.)
3. Check related service bulletins for information.
Are any symptoms described and any DTCs detected?
Symptom is described, DTC is detected>>GO TO 3.
Symptom is described, DTC is not detected>>GO TO 4.
Symptom is not described, DTC is detected>>GO TO 5.
3.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer (except MIL ON).
Also study the normal operation and fail-safe related to the symptom. Refer to EC-991, "Description"
and EC-
627, "Fail-safe".
Diagnosis Work Sheet is useful to verify the incident.
Verify relation between the symptom and t he condition when the symptom is detected.
>> GO TO 5.
4.CONFIRM THE SYMPTOM
Try to confirm the symptom described by the customer.
Also study the normal operation and fail-safe related to the symptom. Refer to EC-991, "Description"
and EC-
627, "Fail-safe".
Diagnosis Work Sheet is useful to verify the incident.
Verify relation between the symptom and t he condition when the symptom is detected.
>> GO TO 6.
5.PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC CONFIRMATION PROCEDURE for the di splayed DTC, and then make sure that DTC is
detected again.
If two or more DTCs are detected, refer to EC-629, "DTC Inspection Priority Chart"
and determine trouble
diagnosis order.
NOTE:
• Freeze frame data is useful if the DTC is not detected.
*1: Include 1st trip DTC.
*2: Include 1st trip freeze frame data.
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EC-672
< BASIC INSPECTION >[VQ35DE]
DIAGNOSIS AND REPAIR WORKFLOW
• Perform Component Function Check if DTC CONFIR
MATION PROCEDURE is not included on Service
Manual. This simplified check procedure is an effect ive alternative though DTC cannot be detected during
this check.
If the result of Component Function Check is NG, it is the same as the detection of DTC by DTC CONFIR-
MATION PROCEDURE.
Is DTC detected?
YES >> GO TO 10.
NO >> Check according to GI-43, "Intermittent Incident"
.
6.PERFORM BASIC INSPECTION
Perform EC-675, "Work Procedure"
.
Do you have CONSULT?
YES >> GO TO 7.
NO >> GO TO 9.
7.PERFORM SPEC IN DATA MONITOR MODE
With CONSULT
Make sure that “MAS A/F SE-B1” , “MAS A/F SE-B2”, “B/FUEL SCHDL”, “A/F ALPHA-B1” and “A/F ALPHA-
B2” are within the SP value using CONSULT “SPEC” in “DATA MONITOR” mode of “ENGINE”. Refer to EC-
701, "Component Function Check".
Is the measurement value within the SP value?
YES >> GO TO 9.
NO >> GO TO 8.
8.DETECT MALFUNCTIONING PART BY TROUBL E DIAGNOSIS - SPECIFICATION VALUE
Detect malfunctioning part according to EC-702, "Diagnosis Procedure"
.
Is a malfunctioning part detected?
YES >> GO TO 11.
NO >> GO TO 9.
9.DETECT MALFUNCTIONING SYST EM BY SYMPTOM TABLE
Detect malfunctioning system according to EC-987, "Symptom Table"
based on the confirmed symptom in
step 4, and determine the trouble diagnosis order based on possible causes and symptoms.
>> GO TO 10.
10.DETECT MALFUNCTIONING PA RT BY DIAGNOSIS PROCEDURE
Inspect according to Diagnos is Procedure of the system.
NOTE:
The Diagnosis Procedure in EC section described based on open circuit inspection. A short circuit inspection
is also required for the circuit check in the Diagnosis Procedure. For details, refer to GI-46, "Circuit Inspec-
tion".
Is a malfunctioning part detected?
YES >> GO TO 11.
NO >> Monitor input data from related sensors or check voltage of related ECM terminals using CON-
SULT. Refer to EC-613, "Reference Value"
.
11 .REPAIR OR REPLACE THE MALFUNCTIONING PART
1. Repair or replace the malfunctioning part.
2. Reconnect parts or connectors disconnected during Diagnosis Procedure again after repair and replace-
ment.
3. Check DTC. If DTC is displayed, erase it.
With CONSULT: Refer to “How to Erase DTC and 1st Trip DTC” in EC-601, "CONSULT Function"
.
Without CONSULT: Refer to “How to Erase Self-diagnostic Results” in EC-598, "On Board Diagnosis
Function".
>> GO TO 12.
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DIAGNOSIS AND REPAIR WORKFLOWEC-673
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12.FINAL CHECK
When DTC was detected in step 2, perform DTC CO NFIRMATION PROCEDURE or Component Function
Check again, and then make sure that the malfunction have been completely repaired.
When symptom was described from the customer, refer to confirmed symptom in step 3 or 4, and make sure
that the symptom is not detected.
Is DTC detected and does symptom remain?
YES-1 >> DTC is detected: GO TO 10.
YES-2 >> Symptom remains: GO TO 6.
NO-1 >> No request for I/M examination from the custom er: Before returning the vehicle to the customer,
always erase unnecessary DTC in ECM and TCM ( With CONSULT: Refer to “How to Read
DTC and 1st Trip DTC” in EC-601, "CONSULT Function"
, Without CONSULT: Refer to “How to
Read Self-diagnostic Results” in EC-598, "On Board Diagnosis Function"
).
NO-2 >> I/M examination, requested from the customer: GO TO 13.
13.PREPARE FOR I/M EXAMINATION
1. Set SRT codes. Refer to EC-689, "Description"
.
2. Erase permanent DTCs. Refer to EC-695, "Description"
.
>> INSPECTION END.
Diagnostic Work SheetINFOID:0000000009462549
DESCRIPTION
There are many operating conditions that lead to the malfunction of
engine components. A good grasp of such conditions can make trou-
bleshooting faster and more accurate.
In general, each customer feels differently about symptoms. It is
important to fully understand the symptoms or conditions for a cus-
tomer complaint.
Utilize a diagnostic worksheet like the WORKSHEET SAMPLE
below in order to organize all the information for troubleshooting.
Some conditions may cause the MIL to illuminate or blink, and DTC
to be detected. Examples:
• Vehicle ran out of fuel, which caused the engine to misfire.
• Fuel filler cap was left off or incorrectly screwed on, allowing fuel to evaporate into the atmosphere.
SEF907L
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BASIC INSPECTIONEC-675
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BASIC INSPECTION
Work ProcedureINFOID:0000000009462550
1.INSPECTION START
1. Check service records for any recent repairs that may indicate a related malfunction, or a current need for scheduled maintenance.
2. Open engine hood and check the following:
- Harness connectors for improper connections
- Wiring harness for improper connections, pinches and cut
- Vacuum hoses for splits, kinks and improper connections
- Hoses and ducts for leakage
- Air cleaner clogging
- Gasket
3. Check that electrical or mechanical loads are not applied.
- Head lamp switch is OFF.
- Air conditioner switch is OFF.
- Rear window defogger switch is OFF.
- Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
Check that engine stays below 1,000 rpm.
5. Run engine at approximately 2,000 rpm for approximately 2 min- utes under no load.
6. Check that no DTC is displayed with CONSULT or GST.
Are any DTCs detected?
YES >> GO TO 2.
NO >> GO TO 3.
2.REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure.
>> GO TO 3
3.CHECK TARGET IDLE SPEED
1. Run engine at approximately 2,000 rpm for approximately 2 minutes under no load.
SEF983U
SEF976U
SEF977U
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EC-676
< BASIC INSPECTION >[VQ35DE]
BASIC INSPECTION
2. Rev engine (2,000 to 3,000 rpm) 2 or 3 times under no load,
then run engine at idle speed for approximately 1 minute.
3. Check idle speed.
For procedure, refer to EC-992, "Work Procedure"
.
For specification, refer to EC-998, "Idle Speed"
.
Is the inspection result normal?
YES >> GO TO 10.
NO >> GO TO 4.
4.PERFORM ACCELERATOR PEDAL RE LEASED POSITION LEARNING
1. Stop engine.
2. Perform EC-681, "Work Procedure"
.
>> GO TO 5.
5.PERFORM THROTTLE VALVE CL OSED POSITION LEARNING
Perform EC-682, "Work Procedure"
.
>> GO TO 6.
6.PERFORM IDLE AIR VOLUME LEARNING
Perform EC-683, "Work Procedure"
.
Is Idle Air Volume Learning carried out successfully?
YES >> GO TO 7.
NO >> Follow the instruction of Idle Air Volume Learning. Then GO TO 4.
7.CHECK IDLE SPEED AGAIN
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
For procedure, refer to EC-992, "Work Procedure"
.
For specification, refer to EC-998, "Idle Speed"
.
Is the inspection result normal?
YES >> GO TO 10.
NO >> GO TO 8.
8.DETECT MALFUNCTIONING PART
Check the Following.
• Check camshaft position sensor (PHASE) and circuit. Refer to EC-820, "Diagnosis Procedure"
.
• Check crankshaft position sensor (POS) and circuit. Refer to EC-817, "Diagnosis Procedure"
.
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair or replace malfunctioning part. Then GO TO 4.
9.CHECK ECM FUNCTION
1. Substitute with a non-malfunctioning ECM to check EC M function. (ECM may be the cause of the incident,
although this is rare.)
2. Perform initialization of NVIS (NAT S) system and registration of all NVIS (NATS) ignition key IDs. Refer to
SEC-66, "ECM : Work Procedure"
.
>> GO TO 4.
10.CHECK IGNITION TIMING
1. Run engine at idle.
2. Check ignition timing with a timing light.
For procedure, refer to EC-993, "Work Procedure"
.
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BASIC INSPECTIONEC-677
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For specification, refer to
EC-998, "Ignition Timing".
Is the inspection result normal?
YES >> GO TO 19.
NO >> GO TO 11.
11 .PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING
1. Stop engine.
2. Perform EC-681, "Work Procedure"
.
>> GO TO 12.
12.PERFORM THROTTLE VALVE CLOSED POSITION LEARNING
Perform EC-682, "Work Procedure"
.
>> GO TO 13.
13.PERFORM IDLE AIR VOLUME LEARNING
Perform EC-683, "Work Procedure"
.
Is Idle Air Volume Learning carried out successfully?
YES >> GO TO 14.
NO >> Follow the instruction of Idle Air Volume Learning. Then GO TO 4.
14.CHECK IDLE SPEED AGAIN
1. Start engine and warm it up to normal operating temperature.
2. Check idle speed.
For procedure, refer to EC-992, "Work Procedure"
.
For specification, refer to EC-998, "Idle Speed"
.
Is the inspection result normal?
YES >> GO TO 15.
NO >> GO TO 17.
15.CHECK IGNITION TIMING AGAIN
1. Run engine at idle.
2. Check ignition timing with a timing light. For procedure, refer to EC-993, "Work Procedure"
.
For specification, refer to EC-998, "Ignition Timing"
.
Is the inspection result normal?
YES >> GO TO 19.
NO >> GO TO 16.
16.CHECK TIMING CHAIN INSTALLATION
Check timing chain installation. Refer to EM-182, "Exploded View"
.
Is the inspection result normal?
YES >> GO TO 17.
NO >> Repair the timing chain installation. Then GO TO 4.
17.DETECT MALFUNCTIONING PART
Check the following.
• Check camshaft position sensor (PHASE) and circuit. Refer to EC-820, "Diagnosis Procedure"
.
• Check crankshaft position sensor (POS) and circuit. Refer to EC-817, "Diagnosis Procedure"
.
Is the inspection result normal?
YES >> GO TO 18.
NO >> Repair or replace malfunctioning part. Then GO TO 4.
18.CHECK ECM FUNCTION
1. Substitute with a non-malfunctioning ECM to check EC M function. (ECM may be the cause of the incident,
although this is rare.)
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