EC-546
< PREPARATION >[VQ35DE]
PREPARATION
PREPARATION
PREPARATION
Special Service ToolsINFOID:0000000009462478
The actual shape of the tools may differ from those illustrated here.
Commercial Service ToolsINFOID:0000000009462479
Tool number
(TechMate No.)
Tool name Description
(J-44321)
Fuel pressure gauge
kit Checks fuel pressure
(J-44321-6)
Fuel pressure adapter Connects fuel pressure gauge to quick connector
type fuel lines
LEC642
LBIA0376E
Tool name
(TechMate No.) Description
(J-45488)
Quick connector re-
lease Removes fuel tube quick connectors in engine
room
Leak detector
i.e.: (J-41416) Locates the EVAP leakage
EVAP service port
adapter
i.e.: (J-41413-OBD) Applys positive pressure through EVAP service
port
PBIC0198E
S-NT703
S-NT704
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PREPARATIONEC-547
< PREPARATION > [VQ35DE]
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Fuel filler cap adapter
i.e.: (MLR-8382) Checks fuel tank vacuum relief valve opening
pressure
Socket wrench Removes and installs engine coolant temperature sensor. Refer to CO-51, "Exploded View"
.
Oxygen sensor thread
cleaner
i.e.: (J-43897-18)
(J-43897-12) Reconditions the exhaust system threads before
installing a new oxygen sensor. Use with anti-
seize lubricant shown below.
a: 18 mm diameter with pitch 1.5 mm for Zirco-
nia Oxygen Sensor
b: 12 mm diameter with pitch 1.25 mm for Tita-
nia Oxygen Sensor
Anti-seize lubricant
i.e.: (Permatex
TM
133AR or equivalent
meeting MIL specifica-
tion MIL-A-907) Lubricates oxygen sensor thread cleaning tool
when reconditioning exhaust system threads.
Tool name
(TechMate No.) Description
S-NT815
S-NT705
AEM488
S-NT779
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EC-560
< SYSTEM DESCRIPTION >[VQ35DE]
COMPONENT PARTS
Ignition Coil (With Power Transistor)
INFOID:0000000009462501
The ignition signal from the ECM is sent to and amplified by the
power transistor. The power transistor turns ON and OFF the ignition
coil primary circuit. This ON/OFF operation induces the proper high
voltage in the coil secondary circuit.
Intake Valve Timing Control Solenoid ValveINFOID:0000000009462502
Intake valve timing control solenoid valve is activated by ON/OFF
pulse duty (ratio) signals from the ECM.
The intake valve timing control solenoid valve changes the oil
amount and direction of flow through intake valve timing control unit
or stops oil flow.
The longer pulse width advances valve angle.
The shorter pulse width retards valve angle.
When ON and OFF pulse widths become equal, the solenoid valve
stops oil pressure flow to fix the intake valve angle at the control
position.
Knock SensorINFOID:0000000009462503
The knock sensor is attached to t he cylinder block. It senses engine
knocking using a piezoelectric element. A knocking vibration from
the cylinder block is sensed as vibrational pressure. This pressure is
converted into a voltage signal and sent to the ECM.
Malfunction Indicator lamp (MIL)INFOID:0000000009462504
Malfunction Indicator lamp (MIL) is located on the combination
meter.
MIL will illuminate when the ignition switch is turned ON without the
engine running. This is a bulb check.
When the engine is started, MIL should turn OFF. If the MIL remains
illuminated, the on board diagnosti c system has detected an engine
system malfunction.
For details, refer to EC-590, "Diagnosis Description"
.
Mass Air Flow Sensor (With In take Air Temperature Sensor)INFOID:0000000009462505
MASS AIR FLOW SENSOR
JPBIA4613ZZ
PBIB1842E
JSBIA0284ZZ
JSBIA1315ZZ
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EC-564
< SYSTEM DESCRIPTION >[VQ35DE]
STRUCTURE AND OPERATION
On Board Refueling V apor Recovery (ORVR)
INFOID:0000000009462512
From the beginning of refueling, the air and vapor insi de the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:
• Put a “CAUTION: FLAMMABLE” sign in workshop.
• Never smoke while servicing fuel system. Keep open flames and sparks away from work area.
• Always to furnish the workshop with a CO
2 fire extinguisher.
CAUTION:
• Before removing fuel line parts, carry out the following procedures:
- Put drained fuel in an explosion-pr oof container and put lid on securely.
- Release fuel pressure from fuel line. Refer to EC-687, "Work Procedure"
.
- Disconnect battery ground cable.
• Always replace O-ring when the fu el gauge retainer is removed.
• Never kink or twist hose and tube when they are installed.
• Never tighten hose and clamps excessively to avoid damaging hoses.
• After installation, run engine and check for fuel leakage at connections.
• Never attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, r esulting in fuel spray and possibly a fire.
PBIB1068E
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DIAGNOSIS SYSTEM (ECM)EC-591
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DIAGNOSIS SYSTEM (ECM)
DIAGNOSIS DESCRIPTION
DIAGNOSIS DESCRIPTION : 1s
t Trip Detection Logic and Two Trip Detection Logic
INFOID:0000000009462533
When a malfunction is detected for the first time, 1st tr ip DTC and 1st trip Freeze Frame data are stored in the
ECM memory. The MIL will not illuminate at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored in
the ECM memory, and the MIL illuminates. The MIL illu minates at the same time when the DTC is stored.
<2nd trip> The “trip” in the “Two Trip Detection Logic” means a driving mode in which self-diagnosis is per-
formed during vehicle operation. Specific on board diagnosti c items will cause the ECM to illuminate or blink
the MIL, and store DTC and Freeze Frame data, even in the 1st trip, as shown below.
×: Applicable —: Not applicable
DIAGNOSIS DESCRIPTION : DTC and Freeze Frame DataINFOID:0000000009462534
DTC AND 1ST TRIP DTC
The 1st trip DTC (whose number is the same as the DT C number) is displayed for the latest self-diagnostic
result obtained. If the ECM memory was cleared previously , and the 1st trip DTC did not recur, the 1st trip DTC
will not be displayed.
If a malfunction is detected during the 1st trip, the 1st trip DTC is saved in the ECM memory. The MIL will not
light up (two trip detection logic). If the same malfunc tion is not detected in the 2nd trip (meeting the required
driving pattern), the 1st trip DTC is cleared from the ECM memory. If the same malfunction is detected in the
2nd trip, both the 1st trip DTC and DTC are saved in t he ECM memory and the MIL lights up. In other words,
the DTC is stored in the ECM memory and the MIL light s up when the same malfunction occurs in two consec-
utive trips. If a 1st trip DTC is stored and a non-diagnostic operation is performed between the 1st and 2nd
trips, only the 1st trip DTC will continue to be stored. Fo r malfunctions that blink or light up the MIL during the
1st trip, the DTC and 1st trip DTC are stored in the ECM memory.
For malfunctions in which 1st trip DTCs are displayed, refer to EC-630, "DTC Index"
. These items are
required by legal regulations to c ontinuously monitor the system/component . In addition, the items monitored
non-continuously are also displayed on CONSULT.
1st trip DTC is specified in Service $07 of SAE J1979/ ISO 15031-5. 1st trip DTC detection occurs without illu-
minating the MIL and therefore does not warn the driver of a malfunction.
When a 1st trip DTC is detected, check, print out or write down and erase (1st trip) DTC and Freeze Frame
data as specified in Work Flow procedure Step 2, refer to EC-670, "Work Flow"
. Then perform DTC Confirma-
tion Procedure or Component Function Check to try to duplicate the malfunction. If the malfunction is dupli-
cated, the item requires repair.
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA
The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant tem-
perature, short term fuel trim, long term fuel trim, engi ne speed, vehicle speed, absolute throttle position, base
fuel schedule and intake air temperature at the moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT or
GST. The 1st trip freeze frame data c an only be displayed on the CONSULT screen.
Items MIL DTC 1st trip DTC
1st trip 2nd trip 1st trip
displaying 2nd trip
displaying 1st trip
displaying 2nd trip
display- ing
Blinking Illuminat-
ed Blinking Illuminat-
ed
Misfire (Possible three way catalyst
damage) — DTC: P0300 – P0308
is being detected ×
———— — ×—
Misfire (Possible three way catalyst
damage) — DTC: P0300 – P0308
is being detected ——
×—— ×——
One trip detection diagnoses (Re-
fer to EC-630, "DTC Index"
.) —
×—— ×———
Except above — — — ×— ×× —
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EC-596
< SYSTEM DESCRIPTION >[VQ35DE]
DIAGNOSIS SYSTEM (ECM)
Calculated load value: (Calculated load value in the freeze frame data) x (1
±0.1) [%]
Engine coolant temperature condition:
• When the freeze frame data shows lower than 70 °C (158 °F), engine coolant temperature should be lower
than 70 °C (158 °F).
• When the freeze frame data shows higher than or equal to 70 °C (158 °F), engine coolant temperature should
be higher than or equal to 70 °C (158 °F).
NOTE:
• When the same malfunction is detected regardless of t he above vehicle conditions, reset the counter of driv-
ing pattern C.
• When the above conditions are satisfied without detecting t he same malfunction, reset the counter of driving
pattern C.
• The 1st trip DTC will be cleared when C counter is c ounted once without the same malfunction after DTC is
stored in ECM.
DRIVING PATTERN D
Driving pattern D means a trip satisfying the following conditions.
• The state of driving at 40 km/h (25 MPH) reaches 300 seconds or more in total.
• Idle speed lasts 30 seconds or more.
• A lapse of 600 seconds or more after engine start.
NOTE:
• When the same malfunction is detected regardless of driv ing conditions, reset the counter of driving pattern
D.
• When the above conditions are satisfied without detecting t he same malfunction, reset the counter of driving
pattern D.
DIAGNOSIS DESCRIPTION : System Readiness Test (SRT) CodeINFOID:0000000009462537
System Readiness Test (SRT) code is spec ified in Service $01 of SAE J1979/ISO 15031-5.
As part of an enhanced emissions test for Inspection & Ma intenance (I/M), certain states require the status of
SRT be used to indicate whether the ECM has completed self-diagnosis of major emission systems and com-
ponents. Completion must be verified in order for the emissions inspection to proceed.
If a vehicle is rejected for a State emissions inspec tion due to one or more SRT items indicating “INCMP”, use
the information in this Service Manual to set the SRT to “CMPLT”.
In most cases the ECM will automatically complete its self-diagnosis cycle during normal usage, and the SRT
status will indicate “CMPLT” for each application system . Once set as “CMPLT”, the SRT status remains
“CMPLT” until the self-diagnosis memory is erased.
Occasionally, certain portions of the self-diagnostic test may not be completed as a result of the customer's
normal driving pattern; the SRT will indicate “INCMP” for these items.
NOTE:
The SRT will also indicate “INCMP” if the self-diagnosis memory is erased for any reason or if the ECM mem-
ory power supply is interrupted for several hours.
If, during the state emissions inspection, the SRT indica tes “CMPLT” for all test items, the inspector will con-
tinue with the emissions test. However, if the SRT indi cates “INCMP” for one or more of the SRT items the
vehicle is returned to the customer untested.
NOTE:
If permanent DTC is stored or MIL illuminates during t he state emissions inspection, the vehicle is alsore-
turned to the customer untested even though the SRT indicate s “CMPLT” for all test items. Therefore, it isim-
portant to check SRT (“CMPLT”), DTC (No DT Cs) and permanent DTC (NO permanent DTCs) before
theinspection.
SRT SET TIMING
SRT is set as “CMPLT” after self-diagnosis has been performed one or more times. Completion of SRT is
done regardless of whether the result is OK or NG. T he set timing is different between OK and NG results and
is shown in the table below.
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EC-598
< SYSTEM DESCRIPTION >[VQ35DE]
DIAGNOSIS SYSTEM (ECM)
PERMANENT DTC SET TIMING
The setting timing of permanent DTC is stored in EC
M with the lighting of MIL when a DTC is confirmed.
DIAGNOSIS DESCRIPTION : Malfunction Indicator Lamp (MIL)INFOID:0000000009462539
• When detecting a DTC that affects exhaust gas, the exhaust emis-
sion-related control module transmits a malfunction indicator lamp
signal to ECM via CAN communication line.
ECM prioritizes (MIL: ON/blink) the signal received from the
exhaust emission-related control module and the ECM-stored DTC
that affects exhaust gas and transmits a malfunction indicator lamp
signal to the combination meter via CAN communication line.
The combination meter turns ON or blinks the MIL, according to
the signal transmitted from ECM, and alerts the driver of malfunc-
tion detection.
• Control modules that a DTC of MIL ON/Blink is stored (Control module varies among DTCs.):
-ECM
-TCM
1. The MIL illuminates when ignition switch is turned ON (engine is not running). NOTE:
Check the MIL circuit if MIL does not illuminate. Refer to EC-973, "Component Function Check"
.
2. When the engine is started, the MIL should go off. NOTE:
If MIL remains ON or continues blinking, a DTC(s) t hat affects exhaust gas is detected. In this case, Self
diagnosis is required for performing inspection and repair.
On Board Diagn osis FunctionINFOID:0000000009462540
ON BOARD DIAGNOSIS ITEM
The on board diagnostic system has the following functions.
BULB CHECK MODE
Description
This function allows damage inspection in the MIL bulb (blown, open circuit, etc.).
Operation Procedure
1. Turn ignition switch ON.
2. The MIL on the instrument panel should stay ON.
If it remains OFF, check MIL circuit. Refer to EC-973, "Diagnosis Procedure"
.
SRT STATUS MODE
Description
JSBIA1315ZZ
Diagnostic test mode Function
Bulb check MIL can be checked.
SRT status ECM can read if SRT codes are set.
Malfunction warning If ECM detects a malfunction, it illuminates or blinks MIL to inform the driver that a malfunction has been detected.
Self-diagnostic results DTCs or 1st trip DTCs stored in ECM can be read.
Accelerator pedal released po-
sition learning ECM can learn the accelerator pedal released position. Refer to
EC-681, "Description"
.
Throttle valve closed position
learning ECM can learn the throttle valve closed position. Refer to
EC-682, "Description"
.
Idle air volume learning ECM can learn the idle air volume. Refer to EC-683, "Description"
.
Mixture ratio self -learning value
clear Mixture ratio self-learning value can be erased. Refer to
EC-685, "Description"
.
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DIAGNOSIS SYSTEM (ECM)EC-599
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This function allows to read if ECM has completed
the self-diagnoses of major emission control systems and
components. For SRT, refer to EC-596, "DIAGNOSIS DESCRIPTION : System Readiness Test (SRT) Code"
.
Operation Procedure
1. Turn ignition switch ON and wait 20 seconds.
2. SRT status is indicated as shown blow. • ECM continues to illuminate MIL if all SRT codes are set.
• ECM blinks MIL for about 10 seconds if all SRT codes are not set.
MALFUNCTION WARNING MODE
Description
In this function ECM turns on or blinks MIL when it detects a malfunction in the emission control system com-
ponents and/or the powertrain control components (which affe ct vehicle emissions) to inform the driver that a
malfunction has been detected.
Operation Procedure
1. Turn ignition switch ON.
2. Check that MIL illuminates. If it remains OFF, check MIL circuit. Refer to EC-973, "Diagnosis Procedure"
.
3. Start engine and let it idle. • For two trip detection logic diagnoses, ECM turns on MIL when it detects the same malfunction twice in
the two consecutive driving cycles.
• For 1st trip detection logic diagnoses, ECM turns on MIL when it detects a malfunction in one driving
cycle.
• ECM blinks MIL when it detects a malfunction t hat may damage the three way catalyst (misfire).
SELF-DIAGNOSTIC RESULTS MODE
Description
This function allows to indicate DTCs or 1st trip DTCs stored in ECM according to the number of times MIL is
blinking.
How to Set Self-diagnostic Results Mode
NOTE:
• It is better to count the time accurately with a clock.
• It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit has a mal- function.
• After ignition switch is turned off, ECM is a lways released from the “self-diagnostic results” mode.
1. Confirm that accelerator pedal is fully releas ed, turn ignition switch ON and wait 3 seconds.
2. Repeat the following procedure quick ly five times within 5 seconds.
• Fully depress the accelerator pedal.
• Fully release the accelerator pedal.
JMBIA1515GB
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