FUEL INJECTOR AND FUEL TUBEEM-163
< REMOVAL AND INSTALLATION > [VQ35DE]
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FUEL INJECTOR AND FUEL TUBE
Exploded ViewINFOID:0000000009460554
CAUTION:
• Apply new engine oil when installi ng the parts as specified to do so.
• Do not remove or disassemble part s unless instructed as shown.
Removal and InstallationINFOID:0000000009460555
REMOVAL
WARNING:
• Put a “CAUTION: FLAMMABLE” sign in the workshop.
• Be sure to work in a well ventila ted area and furnish workshop with a CO
2 fire extinguisher.
• Do not smoke while servicing fuel system. Keep open flames and sparks away from the work area.
• To avoid the danger of being scalded, do no t drain engine coolant when engine is hot.
1. Remove engine room cover. Refer to EM-143, "Removal and Installation"
.
2. Release the fuel pressure. Refer to EC-687, "Work Procedure"
.
3. Disconnect the battery negative terminal. Refer to PG-73, "Removal and Installation (Battery)"
.
4. Remove front wiper arm and cowl top extension. Refer to EXT-24, "Removal and Installation"
.
5. Remove strut tower bar. Refer to FSU-19, "Exploded View"
.
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1. Fuel feed hose 2. Quick connector cap 3. Fuel tube
4. O-ring 5. Fuel damper 6. Fuel damper cap
7. Clip 8. O-ring (black) 9. Fuel injector
10. O-ring (green) A. Refer to INSTALLATION
Revision: November 20132014 Altima NAM
FUEL INJECTOR AND FUEL TUBEEM-165
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10. Loosen bolts in reverse order as shown, and remove fuel tube
and fuel injector assembly.
CAUTION:
Do not tilt fuel tube, or remain ing fuel in pipes may flow out
from pipes.
11. Remove fuel injector from fuel tube as follows:
a. Open and remove clip (1).
b. Remove fuel injector (2) from fuel tube (5) by pulling straight. CAUTION:
• Do not reuse O-rings.
• Be careful with remaining fuel that may go out from fuel
tube.
• Be careful not to damage in jector nozzle during removal.
• Do not bump or drop fuel injector.
• Do not disassemble fuel injector.
12. Remove fuel damper from fuel tube, (if necessary).
INSTALLATION
1. Install fuel damper as follows:
a. Install new O-ring (2) to fuel tube (1) as shown. When handling new O-ring, be careful of the following:
CAUTION:
• Do not reuse O-ring.
• Handle O-ring with bare hands. Do not wear gloves.
• Lubricate O-ring with new engine oil.
• Do not clean O-ring with solvent.
• Check that O-ring and its mating part are free of foreign material.
• When installing O-ring, be car eful not to scratch it with
tool or fingernails. Also be careful not to twist or stretch
O-ring. If O-ring was stretched while it was being
attached, do not insert it quickly into fuel tube.
• Insert new O-ring straight into fuel tube. Do not twist it.
b. Install spacer (3) to fuel damper (4).
c. Insert fuel damper straight into fuel tube. CAUTION:
• Insert straight, checking that the axis is lined up.
• Do not pressure-fit with excessive force.
• Insert fuel damper until (B) is touching (A) of fuel tube.
d. Tighten bolts evenly in turn. • After tightening bolts, check that there is no gap between fuel damper cap (5) and fuel tube.
2. Install new O-rings to fuel injector paying attention to the following. CAUTION:
: Engine front
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(3) : O-ring (green)
(4) : O-ring (black)
(A) : Installed condition
(B) : Clip groove
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Reference value : 130 N (13.3 kg, 29.2 lb)
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Revision: November 20132014 Altima NAM
FUEL INJECTOR AND FUEL TUBEEM-167
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b. Thinly apply new engine oil around fuel tube from tip end to spool end.
c. Align center to insert quick connector straightly into fuel tube. • Insert quick connector (1) to fuel tube until top spool (2) is
completely inside quick connector, and 2nd level spool (3)
exposes right below quick connector.
CAUTION:
• Do not reuse O-ring.
• Hold (A) position as shown when inserting fuel tube into quick connector.
• Carefully align center to avoid inclined insertion to pre-
vent damage to O-ring inside quick connector.
• Insert until you hear a “click” sound and actually feel the engagement.
• To avoid misidentification of enga gement with a similar sound, be sure to perform the next step.
d. Pull quick connector by hand holding position. Check it is completely engaged (connected) so that it does
not come out from fuel tube.
e. Install quick connector cap (3) to quick connector.
• Install quick connector cap with arrow (A) on surface facing indirection of quick connector (fuel feed hose side).
CAUTION:
If quick connector cap cannot be installed smoothly, quick
connector may have not been installed correctly. Check
connection again.
f. Secure fuel feed hose to clamp of quick connector cap.
8. Installation of the remaining components is in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Make sure there is no fuel leakage at connections as follows:
1. Apply fuel pressure to fuel lines by turning i gnition switch ON (with engine stopped). Then check for fuel
leaks at connections.
2. Start the engine and rev it up and check for fuel leaks at connections. WARNING:
Do not touch engine immediately after stopping as engine is extremely hot.
NOTE:
Use mirrors for checking on connections out of the direct line of sight.
• Perform procedures for “Throttle Valve Closed Position Learning” after finishing repairs. Refer to EC-
682, "Work Procedure".
• If electric throttle control actuator is replaced, perform procedures for “Idle Air Volume Learning” after
finishing repairs. Refer to EC-683, "Work Procedure"
.
(B) : Installed condition
: Upright insertion
(1) : Fuel feed hose
(2) : Fuel tube
(B) : Upper view
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Revision: November 20132014 Altima NAM
FRONT TIMING CHAIN CASEEM-181
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• Before starting engine, check oil/fluid levels incl
uding engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "FOR USA AND CANADA : Fluids and Lubricants"
.
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside timing chain tensioner dr ops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leak age of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec- ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc. Item Before starting engine Engine running After engine stopped
Engine coolant Level Leakage Level
Engine oil Level Leakage Level
Transmission/
transaxle fluid CVT Models Leakage Level/Leakage Leakage
Other oils and fluids* Level Leakage Level
Fuel Leakage Leakage Leakage
Exhaust gas — Leakage —
Revision: November 20132014 Altima NAM
REAR TIMING CHAIN CASEEM-189
< REMOVAL AND INSTALLATION > [VQ35DE]
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REAR TIMING CHAIN CASE
Exploded ViewINFOID:0000000009460566
Removal and InstallationINFOID:0000000009460567
REMOVAL
CAUTION:
• After removing timing chain, do not turn the crankshaft and camshaft separately, or the valves will
strike the pistons.
• When installing camshafts, chain tensioners, oil seal s, or other sliding parts, lubricate contacting
surfaces with new engine oil.
• Apply new engine oil to bolt threads and seat su rfaces when installing camshaft sprockets, camshaft
brackets, and crankshaft pulley.
• Before disconnecting fuel hose, release fuel pressure. Refer to FL-5, "Inspection"
.
1. Timing chain tensioner 2. Internal chain guide 3. Timing chain tensioner
4. Oil pressure sensor 5. Camshaft sprocket (EXH) 6. Timing chain (secondary)
7. Timing chain (primary) 8. Camshaft spro cket (INT) 9. Camshaft sprocket (INT)
10. Timing chain (secondary) 11. Camshaft sprocket (EXH) 12. Slack guide
13. Crankshaft sprocket 14. Rear timing chain case 15. Tension guide
16. O-ring
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Revision: November 20132014 Altima NAM
EM-202
< REMOVAL AND INSTALLATION >[VQ35DE]
CAMSHAFT
• Using inside micrometer, measure diameter of valve lifter bore of
cylinder head. Refer to EM-247, "Camshaft"
EM-247, "Camshaft".
• If out of the specified range, replace the cylinder head assembly.
Calculation of Valve Lifter Clearance
• (Valve lifter clearance) = (hole diameter for valve li fter) – (outer diameter of valve lifter) Refer to EM-247,
"Camshaft".
• If out of specified range, replace either or both valve lifter and cylinder head assembly.
Inspection after InstallationINFOID:0000000009460570
INSPECTION OF CAMSHAFT SPROCKET (INT) OIL GROOVE
WARNING:
• Check when engine is cold so as to pr event burns from any splashing engine oil.
CAUTION:
• Perform this inspection only when DTC P0011 is detected in self-diagnostic results of CONSULT and
it is directed according to inspection procedure of EC section. Refer to EC-716, "Diagnosis Proce-
dure".
1. Check engine oil level. Refer to MA-26, "ENGINE OIL : Inspection"
.
2. Perform the following procedure so as to prevent the engine from being unintentionally started while
checking.
a. Release fuel pressure. Refer to FL-5, "Inspection"
.
b. Disconnect ignition coil and injector harness connectors if practical.
3. Remove intake valve timing control solenoid valve.
4. Crank engine, and then make sure that engine oil comes out from intake valve timing control solenoid valve cover oil hole.
End cranking after checking.
WARNING:
Be careful not to touch rotating parts (drive belts, idler pul-
ley, and crankshaft pulley, etc.).
CAUTION:
• Engine oil may squirt from intake valve timing control solenoid valve installation hole during cranking. Use a
shop cloth to prevent engi ne oil from splashing on
worker, engine components and vehicle.
• Do not allow engine oil to get on rubber components such
as drive belts or engine mount insulators. I mmediately wipe off any splashed engine oil.
5. Clean oil groove between oil strainer and intake valve timing control solenoid valve if engine oil does not come out from intake valve timing control solenoid valve cover oil hole.
6. Remove components between intake valve timing c ontrol solenoid valve and camshaft sprocket (INT),
and then check each oil groove for clogging.
• Clean oil groove if necessary.
7. After inspection, installation of the remaining components is in the reverse order of removal.
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Revision: November 20132014 Altima NAM
ENGINE ASSEMBLYEM-221
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• Do not damage the edge of the crankshaft
position sensor (POS) or the ring gear teeth.
REMOVAL
NOTE:
When removing components such as hoses, tubes/lines, etc. , cap or plug openings to prevent fluid from spill-
ing.
1. Remove hood assembly. Refer to DLK-170, "HOOD ASSEMBLY : Removal and Installation"
.
2. Release fuel pressure. Refer to FL-5, "Inspection"
.
3. Drain engine coolant. Refer to CO-36, "Changing Engine Coolant"
.
4. Drain power steering fluid. Refer to ST-30, "Draining and Refilling"
.
5. Remove front wheels and tires (RH/LH). Refer to WT-55, "Adjustment"
.
6. Remove fender protector side covers (RH/LH). Refer to EXT-26, "FENDER PROTECTOR : Removal and
Installation".
7. Remove the engine under cover. Refer to EXT-17, "Removal and Installation"
.
8. Remove the engine room cover. Refer to EM-143, "Removal and Installation"
.
9. Remove air duct hose and resonator assembly and air cleaner case assembly with mass air flow sensor.
Refer to EM-144, "Removal and Installation"
.
10. Remove battery and battery tray. Refer to PG-74, "Removal and Installation (Battery Tray)"
.
11. Remove transmission control module. Refer to TM-183, "Removal and Installation"
.
12. Remove cowl top. Refer to EXT-24, "Removal and Installation"
.
13. Remove strut brace using power tools. Refer to FSU-19, "Exploded View"
.
14. Remove IPDM E/R. Refer to PCS-32, "Removal and Installation"
.
15. Remove the following parts: • EVAP vacuum hose
• Brake booster vacuum hose
• Heater hoses (engine side)
16. Disconnect transaxle shift control cables. Refer to TM-380, "Removal and Installation"
.
17. Remove upper and lower radiator hoses.
18. Disconnect CVT fluid cooler hoses.
19. Remove power steering reservoir, suction hose and high pressure hose.
20. Disconnect fuel hose quick connection at vehicle piping side. Refer to EM-163, "Removal and Installa-
tion".
21. Remove the front exhaust tube using power tools. Refer to EX-10, "Exploded View"
.
22. Discharge and recover the R134a refrigerant. Refer to HA-23, "Recycle Refrigerant"
.
23. Remove the A/C compressor using power tools. Refer to HA-30, "COMPRESSOR : Removal and Installa-
tion".
24. Install engine slingers into front of LH cylinder head and rear of RH cylinder head.
• (A): RH cylinder head
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Revision: November 20132014 Altima NAM
EM-222
< UNIT REMOVAL AND INSTALLATION >[VQ35DE]
ENGINE ASSEMBLY
• (B): LH cylinder head
25. Remove rear cover plate.
26. Remove the torque converter nuts.
27. Remove nuts of stabilizer connecting rods from struts. Refer to FSU-19, "Exploded View"
.
28. Remove front wheel speed sensors and position aside. Refer to BRC-124, "Removal and Installation -
Front Wheel Sensor".
29. Remove front brake rotors. Refer to BR-36, "BRAKE CALIPER ASSEMBLY : Removal and Installation"
.
30. Remove piston rod nut. Refer to FSU-19, "Exploded View"
.
31. Remove front drive shaft (LH/RH). Refer to FAX-10, "Removal and Installation (LH)"
and FAX-12,
"Removal and Installation (RH)".
32. Remove RH drive shaft center bearing bracket.
33. Remove lower steering column pinch bolt. Refer to ST-33, "Exploded View"
.
34. Remove three way catalyst (manifold) (bank 1) heat shield.
35. Disconnect front and rear engine mounting insulator vacuum hoses.
36. Remove front and rear engine mounting insulator nut.
37. Position a suitable support table under suspension member and engine assembly. TM-206, "Removal and
Installation"
38. Disconnect the engine mounting insulator (LH), upper torque rod, and engine mounting insulator (RH).
39. For additional safety, secure the engine in position with suitable tool.
40. Remove suspension member bolts. Refer to FSU-19, "Exploded View"
.
41. Carefully lower the engine, transaxle assembly and suspension member using Tool, avoiding interference
with the vehicle body.
CAUTION:
• Before and during this procedure, alw ays check if any harnesses are left connected.
• Avoid any damage to, or any oil/grease smearin g or spilling onto the engine mounting insula-
tors.
42. Remove the starter motor. Refer to STR-23, "VQ35DE : Removal and Installation"
.
43. Remove the crankshaft position sensor (POS).
44. Remove engine and transaxle harness.
45. Separate the engine and transaxle and mount the engine on a suitable engine stand.
INSTALLATION
Installation is in the reverse order of removal.
NOTE:
Tighten transmission bolts to specification. Refer to TM-206, "Removal and Installation"
.
INSPECTION AFTER INSTALLATION
• Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "FOR USA AND CANADA : Fluids and Lubricants"
.
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
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Tool number : KV101J0010 (J-47242)
Revision: November 20132014 Altima NAM