2010 JAGUAR XFR air condition

Symptom Possible Cause Action Electrical circuit
For parking brake control and circuit tests.
REFER to: Parking Brake (206-05, Diagnosis and Testing). Slow or incomplete brake
pedal return
Brake pedal binding
Brake booster/master cylinder GO to Pinpoint Test K. Pinpoint Tests

PINPOINT TEST A : BRAKES NOISY TEST
CONDITIONS DETAILS/RESULTS/ACTIONS A1: INSPECT BRAKE PADS 1 Inspect the condition of the front and rear brake pads. Check for damage to any anti-squeal shims. Are the brake pads OK? Yes
GO to A2. No
Clean/install new front and rear brake pads as required. REFER to:
Brake Pads - Vehicles With: Standard Brakes (206-03A Front Disc Brake - V6 3.0L Petrol, Removal and Installation),
Brake Pads - Vehicles With: High Performance Brakes (206-03A Front Disc Brake - V6 3.0L Petrol, Removal and Installation),
Brake Pads (206-04A Rear Disc Brake - V6 3.0L Petrol, Removal and Installation), Brake Pads - Vehicles With: High Performance Brakes (206-04, Removal and Installation).
Re-test vehicle for brake noise. A2: INSPECT BRAKE DISCS 1 Inspect the brake discs for excessive corrosion, wear or disc thickness variation. Does excessive corrosion, wear or disc thickness variation exist? Yes
Install new front and rear brake discs and brake pads as required. REFER to:
Brake Pads - Vehicles With: Standard Brakes (206-03A Front Disc Brake - V6 3.0L Petrol, Removal and Installation),
Brake Pads - Vehicles With: High Performance Brakes (206-03A Front Disc Brake - V6 3.0L Petrol, Removal and Installation),
Brake Pads (206-04A Rear Disc Brake - V6 3.0L Petrol, Removal and Installation), Brake Pads - Vehicles With: High Performance Brakes (206-04, Removal and Installation),
Brake Disc - Vehicles With: Standard Brakes (206-03A Front Disc Brake - V6 3.0L Petrol, Removal and Installation),
Brake Disc - Vehicles With: High Performance Brakes (206-03A Front Disc Brake - V6 3.0L Petrol, Removal and Installation),
Brake Disc (206-04A Rear Disc Brake - V6 3.0L Petrol, Removal and Installation), Brake Disc - Vehicles With: High Performance Brakes (206-04, Removal and Installation).
Re-test vehicle for brake noise.
No
No action required, vehicle is OK.
PINPOINT TEST B : VIBRATION WHEN BRAKES ARE APPLIED TEST
CONDITIONS DETAILS/RESULTS/ACTIONS B1: ROAD TEST VEHICLE 1 Road test the vehicle between 40-80 km/h (25-50 mph) without applying brakes. Is the vibration present?
Yes
For noise vibration and harshness tests.
REFER to: Noise, Vibration and Harshness (NVH) (100-04 Noise, Vibration and Harshness, Diagnosis and Testing).
No
GO to B2. B2: CHECK FOR BRAKE VIBRATION 1 Road test the vehicle between 40-80 km/h (25-50 mph) with light and medium application on the brake pedal. Is a vibration present?
Yes
Check the brake caliper mounting bolts and wheel hub nuts and tighten to specification as required. Check
the balance of all road wheels and tires and repair as required. Check the brake discs for excessive wear,
runout, thickness variation or cracks. Install new brake discs and brake pads as required. GO to B3. No
No action required, vehicle is OK. B3: IS VIBRATION STILL PRESENT UNDER BRAKE APPLICATION? 1 Road test the vehicle between 40-80 km/h (25-50 mph) with light and medium application on the brake pedal.

Check for external brake system leaks. For additional information, refer to brake master cylinder component test in this section. Is there a leak present? Yes
Repair as necessary, add fluid and bleed brake system.
REFER to: Brake System Bleeding (206-00 Brake System - General Information, General Procedures). Re-test the system for normal operation.
No
No action required, system is OK.
PINPOINT TEST F : THE PEDAL GOES DOWN SLOWLY TEST
CONDITIONS DETAILS/RESULTS/ACTIONS F1: ROAD TEST VEHICLE - CHECK BRAKE PEDAL OPERATION 1 Check if the condition occurs during actual stopping application by applying the brake pedal while the vehicle is moving. Does the condition occur when the vehicle is moving? Yes
GO to F2. No
GO to F3. F2: CHECK FOR BRAKE SYSTEM LEAKS 1 Check for external brake system leaks. For additional information, refer to brake master cylinder component test in this section. Are there any external brake system leaks? Yes
Rectify as necessary. Add fluid and bleed the brake system.
REFER to: Brake System Bleeding (206-00 Brake System - General Information, General Procedures). Re-test the system for normal operation.
No
GO to F3. F3: CARRY OUT A BRAKE MASTER CYLINDER BYPASS TEST 1 Test for brake master cylinder bypass condition. Refer to Brake master cylinder component test in this section. Has a concern been identified? Yes
Install a new brake master cylinder, add fluid and bleed the brake system.
REFER to: Brake System Bleeding (206-00 Brake System - General Information, General Procedures). Re-test the system for normal operation.
No
No action required, system is OK.
PINPOINT TEST G : EXCESSIVE BRAKE PEDAL EFFORT TEST
CONDITIONS DETAILS/RESULTS/ACTIONS G1: CHECK BRAKE PADS 1 Check the brake pads for wear, contamination, correct installation, damage and type. Has a concern been identified?
Yes
Correctly install or install new brake pads as required. REFER to:
Brake Pads - Vehicles With: Standard Brakes (206-03A Front Disc Brake - V6 3.0L Petrol, Removal and Installation),
Brake Pads - Vehicles With: High Performance Brakes (206-03A Front Disc Brake - V6 3.0L Petrol, Removal and Installation),
Brake Pads (206-04A Rear Disc Brake - V6 3.0L Petrol, Removal and Installation), Brake Pads - Vehicles With: High Performance Brakes (206-04, Removal and Installation).
Re-test the system for normal operation.
No
GO to G2. G2: CHECK VACUUM 1 Disconnect the vacuum hose from the brake booster. 2 Connect a vacuum/pressure tester to the vacuum hose. 3 Run the engine at normal operating temperature. 4 Record the vacuum reading. Is the reading 40.5 kPa (12 in-Hg) or greater?
Yes
GO to G3. No
Locate and rectify the source of low vacuum. Re-test the system for normal operation. G3: INSPECT SYSTEM 1 Switch the engine off. 2 Reconnect the vacuum hose.

Does the brake pedal return to its original position? Yes
No action required, vehicle is OK.
No
GO to K2. K2: CHECK FOR BRAKE PEDAL BINDING 1 Disconnect the brake booster from the brake pedal. Check the brake pedal to ensure free operation. Is the brake pedal operating freely? Yes
Install a new brake booster as required. REFER to:
Brake Booster (206-07 Power Brake Actuation, Removal and Installation), Brake Booster - RHD (206-07, Removal and Installation).
Re-test the system for normal operation.
No
Repair or install new brake pedal. Re-test the system for normal operation. Component Tests

Brake Booster

1. Check all hoses and connections. All unused vacuum connectors should be capped. Hoses and their connections should
be correctly secured and in good condition with no holes and no collapsed areas. Inspect the valve on the brake booster
for damage.
2. Check the hydraulic brake system for leaks or low fluid.

3. With the automatic transmission in PARK, stop the engine and apply the parking brake. Pump the brake pedal several
times to exhaust all vacuum in the system. With the engine switched off and all vacuum in the system exhausted,
apply the brake pedal and hold it down. Start the engine. If the vacuum system is operating, the brake pedal will tend
to move downward under constant foot pressure. If no motion is felt, the vacuum booster system is not functioning.

4. Remove the vacuum hose from the brake booster. Manifold vacuum should be available at the brake booster end of the
hose with the engine at idle speed and the automatic transmission in PARK. Make sure that all unused vacuum outlets
are correctly capped, hose connectors are correctly secured and vacuum hoses are in good condition. When it is
established that manifold vacuum is available to the brake booster, connect the vacuum hose to the brake booster and
repeat Step 3. If no downward movement of the brake pedal is felt, install a new brake booster.

5. Operate the engine for a minimum of 10 seconds at a fast idle. Stop the engine and allow the vehicle to stand for 10
minutes. Then, apply the brake pedal with approximately 89 N (20lb) of force. The pedal feel (brake application) should
be the same as that noted with the engine running. If the brake pedal feels hard (no power assist), install a new valve
and then repeat the test. If the brake pedal still feels hard, install a new brake booster. If the brake pedal movement
feels spongy, bleed the brake system.
REFER to: Brake System Bleeding (206-00 Brake System - General Information, General Procedures). Brake Master Cylinder

Usually, the first and strongest indicator of anything wrong in the brake system is a feeling through the brake pedal. In
diagnosing the condition of the brake master cylinder, check pedal feel as evidence of a brake concern. Check for brake warning
lamp illumination and the brake fluid level in the brake master cylinder reservoir.
Normal Conditions
The following conditions are considered normal and are not indications that the brake master cylinder is in need of repair.

Modern brake systems are designed to produce a pedal effort that is not as hard as in the past. Complaints of light
pedal efforts should be compared to the pedal efforts of another vehicle of the same model and year.
The fluid level will fall with brake pad wear.

Abnormal Conditions

Changes in the brake pedal feel or brake pedal travel are indicators that something could be wrong in the brake system. The
diagnostic procedure and techniques use brake pedal feel, warning indicator illumination and low brake fluid level as indicators
to diagnosing brake system concerns. The following conditions are considered abnormal and indicate that the brake master
cylinder is in need of repair:

NOTE: Prior to carrying out any diagnosis, make sure the brake system warning indicator is functional.
Brake pedal goes down fast. This could be caused by an external or internal leak.
Brake pedal goes down slowly. This could be caused by an internal or external leak.
Brake pedal is low or feels spongy. This condition may be caused by no fluid in the brake master cylinder, reservoir cap
vent holes clogged or air in the hydraulic system.
Brake pedal effort is excessive. This may be caused by a bind or obstruction in the pedal/linkage, a faulty non-return
valve, booster or insufficient booster vacuum.
Rear brakes lock up during light pedal force. This may be caused by damaged brake pads, a partially applied parking
brake, a damaged ABS sensor or bearing failure.
Brake pedal effort erratic. This condition could be caused by the brake booster or incorrectly installed brake pads.
Brake warning indicator is on. This may be caused by low fluid level or float assembly damaged. www.JagDocs.com

7 Instrument cluster 8 Parking brake switch 9 Parking brake actuator


Static Apply System Operation

The EPB module receives a vehicle speed signal from the ABS (anti-lock brake system) module on the high speed CAN bus. If the parking brake switch is pulled to the 'Apply' position and vehicle speed is less than 2 mph (3 km/h), the EPB module will
instigate its 'Static Apply' mode and drive the actuator to apply full parking brake force to the rear wheels.

The EPB module monitors the current drawn by the actuator and compares this to information held within its configuration
software to determine when full braking force has been applied.

Dynamic Apply

There are two 'Dynamic Apply' modes; low speed dynamic and high speed dynamic. The low speed dynamic mode operates at
speeds between 2 mph (3 km/h) and 20 mph (32 km/h). The high speed dynamic mode operates at speeds above 20 mph (32
km/h).

If the parking brake switch is pulled up to the 'Apply' position and vehicle speed is within the low speed dynamic range, the
EPB module drives the actuator to apply full parking brake force to the rear wheels.

If the parking brake switch is pulled up to the 'Apply' position and vehicle speed is within the high speed dynamic range, the
EPB module will apply braking force to the rear wheels at a slower rate until full braking load is reached or the switch is
released. The rate with which braking force is applied is controlled by the EPB module, which monitors both current drawn by
the actuator and positional information from the actuator hall sensor and compares this to information held within its
configuration software.

Drive Away Release

The EPB module will initiate its 'Drive Away Release' function and automatically release the parking brake if the following
conditions are detected:
The engine is running.
Drive , or reverse is selected.
Positive throttle movement is detected.

The EPB module receives messages of gear selector position and throttle angle over the high speed CAN bus from the TCM (transmission control module) and the ECM (engine control module) respectively.

Release from Park

The EPB module will initiate its 'Release from Park' function and automatically release the parking brake if the gear selector is
moved from Park to any position except Neutral.

Repairs

Before carrying out any work on the parking brake system, the Jaguar approved diagnostic system must be connected and the
'parking brake unjam' routine run. The routine can be found in the 'Vehicle Configuration' area, under the 'Set-up and
Configuration' menu. After any work has been carried out on the parking brake, the system will require resetting.


CAUTION: Do not use the 'Emergency Release' tool to allow work to be carried out on the parking brake. Work can only be
carried out on the parking brake system after the 'parking brake unjam' routine has been run.

Resetting

If the electrical supply is disconnected from the EPB module, the actuator will loose its position memory. On battery
re-connection and ignition on, 'APPLY FOOT AND PARK BRAKE' will be displayed in the instrument cluster message center
indicating the parking brake requires resetting.
Refer to: Parking Brake (206-05, Diagnosis and Testing).

Operating Voltages

The EPB module will only operate the actuator if the power supply from the battery is between 9 V and 16 V. At any voltage
within this range, the actuator is able to fully tighten and release the brake cables. If the power supply falls outside of the
range, a fault code is stored in the EPB module and can be retrieved using the Jaguar approved diagnostic system.

Symptom Possible Cause Action The parking brake will not
engage or release (with
parking brake warning
message)
Cables fouled, trapped or damaged
Cables incorrectly routed or installed
Rear lining wear
Actuator malfunction
Caliper malfunction
Check the rear and primary
cables for correct installation
and damage
Inspect the rear brake linings for
wear
Re-calibrate the parking brake,
refer to the calibration procedure
Check the rear service brake for
correct installation and operation No communication with the
parking brake module
Fuse
Module off Bus
CAN network error
Parking brake module fault
Check fuses
Ensure battery is fully charged
and in serviceable condition.
Check battery voltage at parking
brake module
Check CAN network using
manufacturer approved
diagnostic system 'Park brake Fault' displayed on
message center with
associated warning lamps
Parking brake system fault
Check the parking brake module
for DTCs and refer to DTC Index Brakes drag
Parking brake not re-calibrated after battery has
been disconnected or has been in a state of
discharge, or repairs have been carried out to
the rear service or parking brake system
Service brake system fault
Re-calibrate parking brake, refer
to the calibration procedure
Check the service brake for
correct operation DTC Index

For a list of diagnostic trouble codes that could be logged on this vehicle, please refer to Section 100-00.
REFER to: Diagnostic Trouble Code (DTC) Index - DTC: Electric Parking Brake (PBM) (100-00 General Information, Description and Operation).

Noise

Symptom Possible Causes Action











Continuous noise

Low power steering fluid level
Check for leaks and rectify as required. For further
information refer to the symptom charts for
leakage in this section. Fill power steering fluid
reservoir to correct level
NOTE: Look for small air bubbles
visible in the fluid, air may also get
trapped in the hydraulic system

Air in hydraulic system
Bleed the power steering system.
REFER to: Power Steering System Bleeding (211-00 Steering System - General Information,
General Procedures).
Power steering pipe/hose in
contact with the vehicle body
Check and reposition, or install new IF
damaged/deformed, power steering pipe/hose
Power steering pipe/hose
restricted or twisted
Check and clear restriction to pipe/hose
Reposition power steering pipe/hose. Install new
pipe/hose IF permanently damaged/deformed

Power steering pump mounting
bolts loose
Tighten the power steering pump mounting bolts
to the correct torque.
REFER to: Specifications (211-00 Steering System - General Information, Specifications).


Noise gets worse
when system is
loaded

NOTE: Refer to the power
steering pressure check in this section

Low power steering fluid level
Aerated fluid
Low power steering pump
pressure
Check and fill power steering fluid reservoir to
correct level
Bleed the power steering system.
REFER to: Power Steering System Bleeding (211-00 Steering System - General Information,
General Procedures).
Check power steering pump pressure. If the pump
pressure is low, install a new power steering
pump
Front End Accessory
Drive (FEAD) belt
squeal
FEAD belt incorrectly tensioned
or glazed
Check FEAD belt tension
Check FEAD belt condition and install a new belt
as required
Chirp noise from the
steering pump when a
load is applied
Loose or worn FEAD belt
Check FEAD belt tension
Check FEAD belt condition and install a new belt
as required
Scrape/grind noise
from behind steering
wheel while steering
Steering column shroud foul
condition or clockspring
Correctly install the steering column shroud to
eliminate the foul condition
Install a new clockspring as required
Foreign objects
Remove foreign objects from between steering
column shroud and steering wheel/steering
column rotating components
Click
Clockspring or steering column
multifunction switch LH
Correctly install and install new components as
required
Loose universal joint pinch bolt
Install a new universal joint pinch bolt and
tighten to correct specification.
REFER to: Specifications (211-00 Steering System - General Information, Specifications).
Squeak
Steering column shroud joints
Apply Krytox spray to steering column shroud
joints
Clockspring
Install new clockspring as required

Symptom Possible Causes Action
Knock
Loose fixings (universal joint
pinch bolt and steering column
fixings)
Tighten fixings to correct specification.
REFER to: Specifications (211-00 Steering System - General Information, Specifications).



Rattle
Foreign objects
Remove foreign objects from between steering
column shroud and steering wheel/steering
column rotating components
Loose fixings
Tighten steering column fixings to correct
specification.
REFER to: Specifications (211-00 Steering System - General Information, Specifications).



Noise while adjusting
column
Electric motor/solenoid
NOTE: Before carrying out repairs/replacement,
assess column adjustment noise levels against other
vehicles of the same model
Install new components as required
Motor spindle/lead screw
Lubricate lead screw Vibration

Symptom Possible Causes Action


Wheel Fight (Kick Back) - condition
where roughness is felt in the
steering wheel by the driver when
the vehicle is driven over rough
surfaces


Loose or worn steering
components/bushings
CAUTION: DO NOT attempt to adjust the
steering gear yoke. Failure to follow this
instruction will invalidate the steering gear
warranty.

Tighten and install new steering
components/bushings as required
Loose or worn suspension
components/bushings
Tighten and install new suspension
components/bushings as required

Nibble (Shimmy) - condition where
oscillation of the steering wheel
occurs (not vertical which is Shake).
This is driven by road wheel
imbalance

Road wheel and tire
condition
Check for wheel and tire damage. Install
new components as required
Check for tire uniformity. Install new
tire(s) as required
Road wheel imbalance
Check and adjust road wheel balance as
required
Shake - condition where vertical
vibration of the steering
wheel/column occurs (not
oscillation which is Nibble)
NOTE: Vibration smooths out
after several miles of driving

Road wheel imbalance due
to tire flat-spotting
Ensure tires installed are to Jaguar
specification. Install new tires as
required
Check and adjust tire pressures to
correct specification Component Tests

Steering Linkage Inspection and Backlash (Free play) Check


CAUTION: Steering gear boots must be handled carefully to avoid damage. Use new clamps when installing steering gear
boots.

Inspect the boots for cuts, deterioration, twisting or distortion. Check the steering gear boots to make sure they are tight.
Install new boots or clamps as required.


NOTE: The following steps must be carried out with assistance.

1. With the wheels in the straight ahead position, gently turn the steering wheel to the left and the right to check for free
play.

16 Ball (12 off) 17 Distance keeper 18 Crash tube The column comprises a cast magnesium mounting bracket which provides the attachment to the cross-beam. Attached to the
mounting bracket is a rake lever which is attached to the mounting bracket at the lower end with two pivot bearings. The
bearings allow the rake lever to rotate upwards or downward to adjust the column rake.

The rake lever also provides for the attachment of the rake housing which can slide within the lever to provide the reach
adjustment. Within the rake housing is the axial housing which is supported on each side with 6 ball bearings which allow the
rake housing to move forward or backwards. The bearings on each side are arranged in groups of 3 bearings and are separated
by a distance keeper which allows the housing to supported on bearings along its length. Within the axial housing is a tube
which is supported at the upper end of the column on the upper bearing. The tube has a central splined hole which provides for
the fitment of the splined shaft. The splined shaft can slide within the tube on the splines when the column reach is adjusted
or the column collapses in a crash condition. The splined shaft also passes rotary motion from the steering wheel through the
length of the column to the outer clamping yoke which is supported on the lower bearing.

The electric steering column lock is attached to the top of the rake lever. A lock bolt within the steering column lock engages in
one of 8 slots in the locking sleeve located at the lower end of the column preventing rotation of the steering wheel. The
locking sleeve is retained by a tolerance ring which in turn is located on the outer diameter of the tube yoke. The tolerance
ring allows a specified amount of torque to be applied to the splined shaft before it slips, preventing damage to the column
lock due to excessive force being applied to the steering wheel when the lock is engaged. The tolerance ring is designed to
slip on the splined shaft when the applied torque exceeds the fitted slip load of 200 Nm minimum. Repeated rotation of the
lock collar will reduce its slipping torque to 100 Nm minimum. The lock is controlled by the CJB.
A steering angle sensor is located at the upper end of the steering column and is attached to the crash adaptor. The sensor
measures steering rotation via a toothed wheel located on the splined tube at the upper end of the column. The sensor
receives a power supply from the CJB and supplies 2 signals (A and B) relating to the steering rotation to the ABS (anti-lock brake system) module. The module transmits this data on the high speed CAN bus for use by other vehicle systems. Refer to: Anti-Lock Control - Stability Assist (206-09 Anti-Lock Control - Stability Assist, Description and Operation).
The steering column is adjustable electrically, for reach and rake. The adjustment mechanism comprises an electric adjustment
motor, a lead screw, a rake solenoid, a reach solenoid, a reach clutch and a rake clutch. The column adjustment is controlled
manually using a joystick switch located on the LH (left-hand) side of the column lower cowl. The joystick can be moved
forward and backward to adjust the column reach in and out and moved up and down to adjust the rake. The switch selection
energizes the adjustment motor in the applicable direction and also engages the applicable solenoid and clutch.

When the joystick switch is rotated to the 'auto' position, the steering column will adjust to the uppermost rake position when
the ignition is switched off. It will re-adjust to the position corresponding to the memory position for the remote handset when
the ignition is switched on.

The memory function of the electric column is linked to and controlled by the driver's seat module. The module provides for the
storage of three separate memory positions which are stored against 3 individual remote handsets.
Refer to: Seats (501-10 Seating, Description and Operation).
The steering wheel locates on a splined shaft in the upper column assembly and is secured with a bolt. The steering wheel
houses the driver's airbag and switches for the audio system, gear change and speed control. A clockspring is used to connect
the steering wheel electrical components to the vehicle harness.

Two plastic shrouds are fitted to the upper column assembly. The lower shroud is fitted with an energy absorbing foam pad to
minimize leg injury in the event of an accident.
www.JagDocs.com