2010 JAGUAR XFR Crank

Published: 21-Dec-2012
Battery and Charging System - General Information - Quiescent Drain
Description and Operation

VEHICLE QUIESCENT CURRENT TESTING

On vehicles fitted with a Battery Monitoring System (BMS), the diagnostic routine for quiescent drain testing in the approved
Jaguar or Land Rover diagnostic system should be utilized.

If a customer complains of a vehicle battery that discharges continuously or when left for a prolonged period of time, it is
recommended that a quiescent drain test is performed as described below.

The battery drain should be measured using the approved Jaguar or Land Rover diagnostic system or a Digital Multi-Meter
(DVOM). A procedure for quiescent drain measurement using the diagnostic system is available in the Diagnosis and Testing
section of the Workshop Manual. The vehicle should be in the locked/armed state (for example vehicle alarm fully armed), all
doors, engine and luggage compartment lids are open and latched (so as to appear closed from an electrical point of view).
The test should take place after the vehicle has entered shutdown mode. The time taken for this to occur after the ignition is
switched off varies according to model (Refer to the Topix On line resource for details).

When the vehicle is armed, the effect of the security system Light Emitting Diode (LED) flashing is to cause a pulsation in the
measured current drain. In this case, either the average current should be taken (using a Digital Multi- Meter (DVOM) with an
averaging system) or the current reading taken, ignoring the brief high current peaks.
EQUIPMENT
Approved Jaguar or Land Rover diagnostic system with current probeOR Digital Multi-Meter (DVOM) with current probe.

METHOD OF MEASUREMENT

Using an Approved Jaguar or Land Rover Diagnostic System.
1. Switch off all electrical loads and ensure that the ignition is off
2. Connect the current probe to the approved Jaguar or Land Rover diagnostic system
3. Calibrate the probe
4. Install a clamp around the battery lead/junction box lead
5. Go to the Quiescent Current Testing section in this procedure

Using a digital multimeter

Do not use an in-line DVOM to measure the quiescent drain on vehicles fitted with an electronic throttle (for example XK 2006
onwards). The current exceeds the maximum amount the fuse in the DVOM is capable of handling.
1. Switch off all electrical loads and ensure that the ignition is off
2. Connect the current probe to the digital multmeter
3. Calibrate the probe
4. Install a clamp around the battery lead/junction box lead
5. Go to the Quiescent Current Testing section in this procedure

QUIESCENT CURRENT TESTING

1. Switch ignition to ‘on’ or select ignition mode in keyless vehicles and switch to ‘off’ (do not crank)
2. Remove key from ignition switch (if equipped)
3. Open and latch all doors, hood and luggage compartment lid
4. Lock the vehicle using the remote function on the remote handset. (Single lock only to avoid volumetric alarm arming)
5. Remove any other potential electrical drains such as accessories plugged into accessory sockets
6. Record the amperage readings after the shutdown period referenced in the Topix on line resource for details. Note all
cars from 10MY onwards and XK from 07MY and XF from 08MY should be less than 30mA after 30 minutes
7. Record the final reading on the battery report form

The preferred method of testing following an excessive current consumption figure is to use a current probe around individual
junction box leads to the various suspected circuits to identify a potential cause. This is in preference to the old method of
removing fuses for the following reasons:

The drain may be caused by a module remaining active and preventing the quiescent drain from reducing to normal
levels
The drain may be caused by a relay winding that is activated. Pulling the fuse can allow this to ‘reset’ and the drain will
be lost and go un-diagnosed

QUIESCENT DRAIN - TYPICAL VALUES


NOTE: The quiescent drain after the initial shutdown period should not exceed the value shown in the table.

Jaguar Quiescent Drain Values
MODEL SHUT DOWN PERIOD (minutes) TYPICAL VALUES BATTERY DRAIN (mA) XJS 3.2 60 <30 Sovereign 3.2 60 <37.3

Published: 02-Apr-2014
Battery and Charging System - General Information - Battery Report Form – In Service Batteries Only
Description and Operation


NOTE: Fields marked with * are mandatory and must be completed.

General Information *Vehicle Identification Number (VIN):
Vehicle
Model: Engine type: *Mileage:
*Repair
Date: - Customer Questions *1: What is the customer’s reason for dealer visit? (tick symptoms as appropriate) Non crank
Crank but non
start Warning message Other: *2: How long was the vehicle left prior to issue. * *3: How was the car left (Locked/unlocked) * *4: How did you access to the vehicle Key fob Manual key Handle pull *5: Has the vehicle required assistance for battery issues previously? Yes No *6: Is the vehicle used? (tick symptoms as appropriate) Daily
Every other day Weekly
Less than weekly *7: Average journey length * *8: How many starts do you typically do in a day * *9: Did the customer see any instrument pack warnings prior to the
issue? * *10: Have any of the features been used
without the engine running in the last 3 days (if fitted?) Radio
Power point
accessory CD DVD USB or IPOD
connection TV
Rear seat
entertainment 11: Customer comments:- Please add any additional comments that
are relevant. * Diagnostics (Battery Testing) - - - - 1: Loose battery clamps Yes * No * 2: Loose hold down clamps Yes * No * 3: Corroded terminal posts Yes * No * 4: Physical damage/leaks Yes No * 5: Low electrolyte (Flooded batteries only) Yes * No * 6: Battery Date Code * 7: FEAD belt tension OK * Not OK * 8: Quiescent Drain mA * 9: Vent tube correctly installed Yes * No * 10: Number of Times Battery Charged: * 10: Vent tube correctly installed Yes No 11: Remove the Surface (414-00 battery care requirements) Yes * No * 12: Battery voltage * 13: Midtronics test code before charging (EXP-1080) * 13a: If Midtronics indicates that the battery needs re-charging, charge
the battery following instructions on the recommended battery charger * 13b: Midtronics test code after charge * 13c: Midtronics test code result after charge * 13d: If "good and re-charge" charge the battery following instructions
on the recommended battery charger * 13e: If "charge and re-test" for both before and after the charge
renew the battery * 13f: Only renew the battery if "renew battery", "bad cell" or charge
and re-test has been displayed twice. * Technician Comments:- Please add any additional comments that are relevant. * * * * *

Europe

Rest of
world Vehicles fitted without electrical optional extras Vehicles fitted with electrical optional extras Vehicles fitted with 2.7L diesel engine 90 Ahr 90 Ahr 90
Ahr Vehicles fitted with 3.0L petrol engine 80 Ahr 90 Ahr 90
Ahr Vehicles fitted with 4.2L petrol engine 90 Ahr 90 Ahr 90
Ahr Battery cold cranking Specification
Item Specification 90 Ahr 800 Amps 80 Ahr 700 Amps Torque Specifications
Description Nm lb-ft lb-in Battery positive cable to rear junction box retaining nut 12 9 - Battery monitoring system retaining nut to battery positive terminal 5 - 44 Battery ground cable to body retaining bolt 12 9 - Battery tray 10 - 89 Battery cable terminal 6 - 53 Battery clamp bolt 8 - 71

Battery, Mounting and Cables - Battery and Cables - Overview
Description and Operation

OVERVIEW

Single Battery Vehicles Published: 18-Jun-2014

Mounted on the battery negative terminal is a BMS (battery monitoring system) module. The BMS module is integral with the
battery negative cable and is controlled by the ECM (engine control module).


CAUTION: To avoid damaging the battery monitoring system module, always use a suitable body ground point rather than
the battery negative terminal when connecting a slave power supply to the vehicle.

If a new battery is fitted to the vehicle, the BMS module will require re-calibrating using the Jaguar approved diagnostic
system.

Fitted on the battery positive terminal is a transit relay. The transit relay must be removed from the vehicle during the
Pre-Delivery Inspection (PDI). For additional information, refer to the PDI Manual.

The vehicle battery provides power to the BJB (battery junction box). The BJB contains 3 megafuses, delivering power to the RJB (rear junction box), the CJB (central junction box) and the EJB (engine junction box). In addition to containing fuses and
relays, the RJB and RJB contain software to control a number of vehicle systems. These functions are covered in the appropriate sections of this manual.
Dual Battery System Vehicles - TD42.2L Engine Variants Only

Two batteries are fitted to accommodate the dual battery system used for the Stop/Start system.

A primary battery is located in the luggage compartment floor in a plastic molded tray and secured with a metal rod. The
secondary battery is located in the DBJB (dual battery junction box).
The primary battery is a 90Ahr, 850A CCA AGM Battery.
The secondary battery is a 14Ahr, 200A CCA Absorbed Glass Mat (AGM) Battery.

A BMS (battery monitoring system) control module is mounted on the primary battery negative terminal. The BMS control
module is integral with the battery negative cable and is controlled by the GWM (gateway module).


CAUTION: To avoid damaging the BMS control module, always use the ground (negative (-)) terminal stud point on the
right side top mount. Never connect directly to the primary battery negative terminal when connecting a slave power supply to
the vehicle, the BMS control module can be damaged.

If a new primary battery is fitted to the vehicle, the BMS control module will require re-calibrating using a Jaguar approved
diagnostic system.

When the vehicle leaves the factory, a transit relay is fitted to the battery positive terminal. The transit relay is connected to
the CJB which limits the electrical functions to essential items only, to reduce loads on the primary battery. The transit relay must be removed from the vehicle during the PDI (Pre-Delivery Inspection). For additional information, refer to the PDI.

The primary battery provides power to the BJB. The BJB contains three megafuses, delivering power to the RJB, the EJB and the starter motor and generator. In addition to containing fuses and relays, the RJB and CJB contain software to control a number of vehicle systems. These functions are covered in the appropriate sections of this manual.

A jump start terminal is located adjacent to the EJB. A cover protects the terminal when not in use. If jump starting is
required, the cover must be removed and the positive (+) jump lead attached securely. The negative (-) jump lead is attached
to a stud located on the right side top mount in the engine compartment. The cover must be fitted to the positive terminal
when not in use.
Dual Battery System

The dual battery system is used on vehicles with the stop/start system. The dual battery system prevents the vehicle
electrical systems being subjected to undesirably low voltages during repeated engine restarts. If the electrical systems are
subject to low voltages the customer may notice degraded performance of components and systems and incorrect fault DTC
(diagnostic trouble code)'s may be stored.

The dual battery system isolates all electrical components and systems sensitive to low supply voltage from the primary
battery while an engine start is in progress, and supplies them from the secondary battery. Without the dual battery system,
the electrical power required by the TSS (Tandem Solenoid Starter) motor to crank the engine for each start would cause a
voltage drop across the entire vehicle electrical network, and cause control modules to function incorrectly and in some cases
reset and/or record DTC's.

If the dual battery system is unable to prevent electrical supplies to the vehicle systems being subjected to low voltage levels
during engine stop/start operations, due to the condition of the primary and/or secondary batteries or a system fault, the
stop/start feature is disabled.

is operated to crank the engine. The GWM is connected to the ABS (Anti-lock Brake System) control module via the high speed
CAN bus. With the vehicle stationary and the engine off after an ECO engine stop, when the driver releases the brake pedal
the ABS control module senses the reduction in brake pressure. This change of brake pressure state is sent as a high speed
CAN message which is received by the GWM and the ECM. The GWM reacts within 105ms to instruct the DBM via the LIN bus
to operate the two contactors in the DBJB to supply the sensitive loads from the secondary battery and supply the TSS motor
direct from the primary battery.

When the engine is running and the generator is supplying power to the vehicle systems, the GWM again instructs the DBM to
operate the two contactors in the DBJB to supply all vehicle systems from the primary battery and the generator and to isolate
the secondary battery.

Secondary Battery Charging

The DBM also controls the charging of the secondary battery. The GWM contains electrical load management software and
monitors both batteries for their state of charge. The primary battery is monitored by the BMS control module which is
connected to the DBM via the LIN bus. The DBM communicates the primary battery condition to the GWM via a LIN bus
connection. The GWM sends a signal to the DBM via the LIN bus to instruct it to apply charging from the generator to the
secondary battery when required. The contactor 2 is closed by the DBJB to complete the secondary battery circuit, and the
generator output is applied to the secondary battery to charge it.

The generator output is controlled by the GWM which monitors and controls the electrical load management system. The
generator is connected to the GWM by a LIN bus allowing the GWM to control the output of the generator to maintain electrical
system load requirements and battery charging.

Electrical Load Management

The electrical load management is controlled by the GWM and the BMS control module.

The GWM will monitor the vehicle system power loads before and during an ECO engine stop.

Before an ECO engine stop, the GWM will transmit a signal to system control modules on the CAN bus to request a power save
on all electrical loads and set a minimum electrical value override. The GWM monitors the vehicle electrical loads and will
inhibit a ECO engine stop until the load current is at a value low enough to be supported by the secondary battery.
If the electrical loads cannot be reduced sufficiently, the GWM will inhibit the ECO engine stop.

When the engine is stopped after an ECO engine stop, the GWM will continue to monitor the primary battery state of charge.
If the primary or secondary battery voltage falls below 11.0V, a level which will result in degraded starting performance or
possible primary battery damage, the GWM will initiate an engine start.
System Inhibits

The ECO stop/start system is inhibited if the dual battery system is not be capable of preventing electrical loads on the
vehicle being subject to unacceptably low voltage levels during ECO stop/start operations due to a fault.

ECO stop/start inhibit monitoring of the primary battery is performed by the BMS control module. If the primary battery voltage
is too low to support an ECO stop/start, then the BMS control module will send a message to the GWM on the LIN bus to
suspend ECO stop/start.

The GWM monitors the secondary battery and the dual battery system components. Any fault found will cause the GWM to
inhibit ECO stop/start and the GWM will record a DTC (diagnostic trouble code).

Fault Diagnosis

The GWM performs passive and active diagnostics on the dual battery system to determine the status of the system
components.

Passive diagnostics can detect faults in the DBJB and can check for stuck open or closed contactors and failure of DBM
contactor command signals.

Active diagnostics is a routine to test the capability of the contactors to respond to open or close command signals sent from
the GWM to the DBM. This routine also checks the FET's (Field Effect Transistors) activate as required. (Refer to Dual Battery
Junction Box below for description of FET operation)

The GWM will also check the dual battery system components for faults in a controlled environment when the generator is
providing a charging output. This will ensure that the detection of a fault will not result in sensitive electrical loads being
subjected to low voltage which may occur during an ECO stop/start with a fault present.

The GWM will illuminate the charge warning indicator in the instrument cluster if fault is detected in the dual battery system
which will result in a degraded power supply.

If a fault is detected the GWM transmits a CAN message to inhibit ECO stop/start operation. In some cases it will record a
DTC, display a warning message in instrument cluster and also illuminate charge warning indicator.



PRIMARY BATTERY - ALL VEHICLES Component Description

The primary battery is located in a plastic tray under the luggage compartment floor in the right side of the luggage
compartment, adjacent to the spare wheel. The battery is vented via a tube which is connected with a T piece to the vent from

Battery
test
code,
must
be
given if
a
battery,
starter
motor
or
generator
is
exchanged
under
warranty



12b.
If
test
result
equals
"Charge
and
Re-test"
scroll
down
using
the
arrow
keys
to
Time To
Charge
screen and follow
the
50AMP
charge
time
for
all
vehicles
apart
from
Defender
which
can
be
charged
with a
25Amp
charger

Results.
From
the
result
display
use
the
arrow
keys
on
the
control
panel
to
view the
test
code
The
test
code
must
be
quoted
with every
battery
claim
under
warranty
Flooded
Battery
Care
Point

If
the
vehicle
is
equipped with
a
flooded
battery,
ensure
the
replacement
battery
is
a
flooded
battery
of
the
same
specification
(cold
cranking
amperage
(CCA)
/ amp
hour
rating
(Ah))
as
the
original
battery

Under
no
circumstances
should you
fit
a
flooded
battery
to a
vehicle
that
originally
had
an
AGM
battery,
unless
formally
instructed
by Jaguar/Land
Rover
AGM
Battery
Care
Point

If
the
vehicle
is
equipped with
an absorbed
glass
mat
(AGM)
battery,
ensure
the
replacement
battery
is
a
AGM
battery
of
the
same
specification
(cold
cranking
amperage
(CCA)
/
amp
hour
rating
(Ah))
as
the
original
battery,
unless
formally
instructed
by
Jaguar/Land
Rover

DTC
Index

For
a
list
of
Diagnostic
Trouble
Codes
(DTCs)
that
could
be
logged
on
this
vehicle,
please
refer
to
Section
100-00. NOTES:
TESTCODE

3 BJB - Megafuse 4 RJB 5 Glovebox lamp 6 Glovebox lamp switch 7 LH footwell lamp 8 RH footwell lamp 9 LH vanity mirror 10 RH vanity mirror 11 LH rear interior lamp 12 RH rear interior lamp 13 CJB 14 Ambience lighting LED's 15 LH map reading lamp 16 Courtesy lamp 17 RH map reading lamp


JUNCTION BOXES

Inputs System Operation
The CJB receives the following inputs which affect the operation of the interior lamps: Ignition mode
Lock/unlock
Luggage compartment lid latch switch
Door latch switches.
Outputs
The RJB outputs the following for the interior lighting system: Luggage compartment lamp power supply
Driver and passenger door module power supplies
Fade on and off grounds for front and rear overhead console interior lamps and footwell lamps
PWM (pulse width modulation) power output for the ambience lighting.
Interior Lamp Time-Out

The interior lamps are controlled by a timer within the CJB which allows a 60 second delay period for the lamps to remain active after the ignition mode has been changed to off power mode 0 or the vehicle has been unlocked. The interior lamp fade
off is controlled by the RJBvia a delayed power off relay in the CJB. The following interior lamps are subject to the delay period:

Front overhead console interior lamp
Rear interior lamps
Footwell lamps
Door mirror approach lamps.
The timer delay is activated when the CJB receives one of the following signals: An unlock signal from the Smart Key via the keyless vehicle module.
Ignition mode is changed from the crank power mode 9 or ignition power mode 6 to the accessory power mode 4 to the
off power mode 0.

If a second occurrence of the above actions occurs within the timer period, the timer will be rest and the delay period timer will
restart.
The timer delay is deactivated when the CJB receives one of the following signals: A lock signal from the Smart Key via the keyless vehicle module
Ignition mode is changed from the off power mode 0 to the accessory power mode 4 or ignition power mode 6
The CJB receives a door opened signal (even if that door is subsequently closed). Battery Saver

The battery saver provides an automatic shut-off of the interior lamps after a period of 15 minutes in order to prevent
excessive power drain on the battery.

When the ignition mode is changed from the ignition power mode 6 or accessory power mode 4 to the off power mode 0, the
CJB starts a timer which de-energizes a delayed power off relay in the CJB, removing the power supply to the interior lamps after a period of 15 minutes, switching off all or any interior lamps which have remained on for any reason.

Once the timer has expired and the lamps are off, any one of the following will 'wake up' the battery saver and the interior
lamps will function again. The timer will be restarted as soon as an input is received by the CJB from one of the following:
Ignition mode changed from off power mode 0 to accessory power mode 4, ignition power mode 6 or crank power mode
9.
Any door, including the luggage compartment lid is opened
An unlock request is received from the Smart Key via the keyless vehicle module
Overhead console interior lamp is switched on via the JaguarSense function.

INTERIOR LAMPS

When the interior lighting system switches the interior lamps on, the CJB ramps the lamps up to full power over a period of 1.3 seconds. When the system switches the lamps off, after the time-out period has expired, the CJB fades the lamps off over a period of 2.6 seconds.
The interior lighting system will illuminate the interior lamps when one of the following events occurs:
The CJB receives an unlock signal from the Smart Key via the keyless vehicle module Any door is opened including the luggage compartment lid
The ignition mode is changed from ignition power mode 6 or accessory power mode 4 to off power mode 0.
The interior lighting system will turn off the interior lamps when one of the following events occurs:

Once the time-out timer delay has expired since the lamps were either activated or the last door is closed and the
vehicle is not locked
The ignition is in off power mode 0 and an external lock is requested (using either the door lock buttons or the Smart
Key) with all doors closed
The ignition mode is changed from the off power mode 0 or the accessory power mode 4 to the ignition power mode 6
The last door is closed and the vehicle is externally locked, on receipt of an unlock request from the Smart Key or door
handle operation detected when the time-out timer is still active.

DELIVERY MODE

Delivery mode is set at the factory on vehicles to minimize battery drain. The mode enables the switching off of non-critical
electrical components, including the interior lighting system. The delivery mode feature is cancelled by the dealer during the
Pre-Delivery Inspection using an approved Jaguar diagnostic system.

CRASH ILLUMINATION

When a crash signal is received from the RCM (restraints control module), the CJB activates the interior lamps once the vehicle speed has reduced to 5 km/h (3.1 mph). The hazard flashers are also activated and the doors are prevented from being locked.
The lamps remain on until the crash signal is removed, they cannot be switched off using the JaguarSense feature. The crash
signal is removed by completing one ignition on and off cycle.



INTERIOR BULB TYPE/RATING Component Description

The following table shows the bulbs used for the interior lighting system and their type and specification.


NOTE: The front overhead console and the front door ambience lighting is illuminated by LED's and are non-serviceable components.

Bulb Type Rating Front overhead console - interior lamp W6WX 6W Front overhead console - LH/RH map reading lamps W6WX 6W Rear interior lamps W6WX 10W Sunvisor lamps TS1.3W 1.3W LH/RH footwell lamps W5W 5W Glovebox lamp W5W 5W LH/RH door mirror approach lamps W5W 5W Luggage compartment lamp S10W 10W JUNCTION BOXES

The CJB is an integrated unit located on the RH 'A' pillar, below the instrument panel. The CJB contains fuses, relays and number of microprocessors which control the power supply and functionality of the interior lighting system and other vehicle
systems.

The RJB is located on the RH side of the luggage compartment. The RJB contains fuses, relays and microprocessors which in conjunction with the CJB control the interior lighting system and other vehicle systems. Circuit Protection

The CJB and the RJB provide circuit protection for all interior lamp circuits. The lamps are protected by fuses in the CJB and the RJB.