Page 1772 of 2453

GD(H6DO)-160
Diagnostic Trouble Code (DTC) Detecting Criteria
GENERAL DESCRIPTION
CQ:DTC P0483 COOLING FAN RATIONALITY CHECK
1. OUTLINE OF DIAGNOSIS
Detect the function abnormality of the radiator fan.
Judge as NG when the engine coolant temperature slowly decreases even when the radiator fan is rotating.
2. ENABLE CONDITIONS
Diagnostic enable condition is established if the radiator fan changes from OFF → ON when all of the con-
ditions below are met.
When one of the conditions below is not met, the diagnostic enable condition is not established.
3. GENERAL DRIVING CYCLE
Perform the diagnosis continuously when the radiator fan changes from OFF → ON when idling.
4. DIAGNOSTIC METHOD
Abnormality Judgment
Judge as NG when the continuous time of completing the malfunction criteria below becomes more than 5
minutes.
Time Needed for Diagnosis: 5 minutes
Malfunction Indicator Light Illumination: Illuminates when malfunctions occur in 2 continuous driving cy-
cles.
Normality Judgment
Judge as OK and clear the NG when the malfunction criteria below are met.
5. DTC CLEAR CONDITION
•When the OK idling cycle is completed 40 times in a row
•When “Clear Memory” is performed
6. MALFUNCTION INDICATOR LIGHT CLEAR CONDITIONS
•When the OK driving cycle is completed 3 times in a row
•When “Clear Memory” is performed
7. FAIL SAFE
None
8. ECM OPERATION AT DTC SETTING
Memorize the freeze frame data. (For test mode $02)
Secondary Parameters Enable Conditions
Engine speed 500 — 900 rpm
Idle switch ON
Ve h i c l e s p e e d < 2 k m / h ( 1 M P H )
Battery voltage≥ 10.9 V
Judgment Value
Malfunction Criteria Threshold Value
Engine coolant temperature≥ 102°C (216°F)
Engine coolant temperature Does not decrease
Judgment Value
Malfunction Criteria Threshold Value
Engine coolant temperature Decreases
Page 1855 of 2453

LU(H6DO)-6
Oil Pressure System
LUBRICATION
B: INSPECTION
Step Check Yes No
1CHECK COMBINATION METER.
1) Turn the ignition switch ON. (Engine OFF)
2) Check the warning light of combination
meter.
Does the warning light illumi-
nate?
Go to step 2.Repair or replace
the combination
meter.
4, INSPECTION,
Combination
Meter System.>
2CHECK HARNESS CONNECTOR BETWEEN
COMBINATION METER AND OIL PRES-
SURE SWITCH.
1) Turn the ignition switch to OFF.
2) Disconnect the connector from oil pressure
switch.
3) Turn the ignition switch ON.
4) Measure the voltage of harness between oil
pressure switch connector and chassis ground.
Connector & terminal
(E11) No. 1 (+) — Chassis ground (–):
Is the voltage more than 10 V? Replace the oil
pressure switch.
Go to step 3.
3CHECK COMBINATION METER.
1) Turn the ignition switch to OFF.
2) Remove the combination meter.
3) Measure the resistance of combination
meter.
Te r m i n a l s
(i10) No. 4 — (i77) No. 10:
(i10) No. 3 — (i77) No. 10:
Is the resistance less than 10
Ω?
Replace the har-
ness connector
between combina-
tion meter and oil
pressure switch.
Repair or replace
the combination
meter.
4, INSPECTION,
Combination
Meter System.>
Page 1866 of 2453

LU(H6DO)-17
General Diagnostics Table
LUBRICATION
10.General Diagnostics Table
A: INSPECTION
Before performing diagnostics, make sure that the engine oil level is correct and no oil leakage exists.
Symptom Possible cause Corrective action
1. Warning light remains
on.
1) Oil pressure switch
failure
Cracked diaphragm or oil leakage within switch Replace.
Broken spring or seized contacts Replace.
2) Low oil pressure
Clogging of oil filter Replace.
Malfunction of oil by-pass valve in oil filter Clean or replace.
Malfunction of oil relief valve in oil pump Clean or replace.
Clogged oil passage Clean.
Excessive tip clearance and side clearance of oil
pump rotor and gearReplace.
Clogged oil strainer or broken pipe Clean or replace.
3) No oil pressure
Insufficient engine oil Replenish.
Broken pipe of oil strainer Replace.
Stuck oil pump rotor Replace.
2. Warning light does
not turn on.
1) Malfunction of combination meter Replace.
2) Poor contact of switch contact points Replace.
3) Disconnection of wiring Repair.
3. Warning light flickers
momentarily.
1) Poor contact of terminals Repair.
2) Defective wiring harness Repair.
3) Low oil pressure
Check for the same
possible causes as
listed 1) — 2).
Page 1888 of 2453

ME(H6DO)-22
Idle Speed
MECHANICAL
3. Idle Speed
A: INSPECTION
1) Before checking the idle speed, check the fol-
lowing item:
(1) Check the air cleaner element is free from
clogging, ignition timing is correct, spark plugs
are in good condition, and hoses are connected
properly.
(2) Check the malfunction indicator light does
not illuminate.
2) Idle the engine.
3) Stop the engine, and turn the ignition switch to
OFF.
4) Insert the cartridge to Subaru Select Monitor.
5) Connect the Subaru Select Monitor to data link
connector.
6) Turn the ignition switch to ON and Subaru Select
Monitor switch to ON.
7) Select {Each System Check} in Main Menu.
8) Select {Engine} in Selection Menu.
9) Select {Current Data Display & Save} in Engine
Control System Diagnosis.
10) Select {Data Display} in Data Display Menu.
11) Start the engine, and read the engine idle
speed.
12) Check the idle speed when no-loaded. (Head-
light, heater fan, rear defroster, radiator fan, A/C
and etc. are OFF)
Idle speed [No load and gears in neutral]:
650±50 rpm
13) Check the idle speed when loaded. (Turn the A/
C switch to “ON” and operate the compressor for at
least one minute before measurement.)
Idle speed [A/C ON and gears in neutral]:
770±50 rpm
NOTE:
Idle speed cannot be adjusted manually, because
the idle speed is automatically adjusted. If the pre-
scribed idle speed cannot be maintained, refer to
General On-board Diagnosis Table under “Engine
Control System”.
sic Diagnostic Procedure.>
Page 1889 of 2453

ME(H6DO)-23
Ignition Timing
MECHANICAL
4. Ignition Timing
A: INSPECTION
CAUTION:
After warming-up, engine becomes very hot. Be
careful not to burn yourself at measurement.
1) Before checking the ignition timing, check the
following item:
(1) Check the air cleaner element is free from
clogging, spark plugs are in good condition, and
hoses are connected properly.
(2) Check the malfunction indicator light does
not illuminate.
2) Idle the engine.
3) Stop the engine, and turn the ignition switch to
OFF.
4) Insert the cartridge to Subaru Select Monitor.
5) Connect the Subaru Select Monitor to data link
connector.
6) Turn the ignition switch to ON and Subaru Select
Monitor switch to ON.
7) Select {Each System Check} in Main Menu.
8) Select {Engine} in Selection Menu.
9) Select {Current Data Display & Save} in Engine
Control System Diagnosis.
10) Select {Data Display} in Data Display Menu.
11) Start the engine and check the ignition timing at
idle speed.
Ignition timing [BTDC/rpm]:
15°±8°/650
If the timing is not correct, check the ignition control
system. Refer to Engine Control System.
EN(H6DO)(diag)-2, Basic Diagnostic Procedure.>
Page 1891 of 2453
ME(H6DO)-25
Engine Oil Pressure
MECHANICAL
6. Engine Oil Pressure
A: INSPECTION
1) Remove the oil pressure switch from cylinder
block.
Pressure Switch.>
2) Connect the oil pressure gauge hose to cylinder
block.
3) Connect the ground cable to the battery.
4) Start the engine, and measure the oil pressure.
OIL PRESSURE (at oil temperature of 80°C
(176°F)):
Standard:
135 kPa (1.4 kgf/cm2, 20 psi) or more (at
600 rpm)
500 kPa (5.1 kgf/cm2, 73 psi) or more (at
5,000 rpm)
CAUTION:
•If the oil pressure is out of specification,
check oil pump, oil filter and lubrication line.
Diagnostics Table.>
•If the oil pressure warning light is turned ON
and oil pressure is in specification, replace the
oil pressure switch.
SPECTION, General Diagnostics Table.>
5) After measuring the oil pressure, install the oil
pressure switch.
LATION, Oil Pressure Switch.>
Tightening torque:
25 N·m (2.5 kgf-m, 18 ft-lb)
Page 1901 of 2453

ME(H6DO)-35
Engine Assembly
MECHANICAL
29) Disconnect the fuel delivery hose and evapora-
tion hose.
(1) Disconnect the connector of fuel pipe by
pushing the ST in the direction of arrow.
ST 42099AE000 CONNECTOR REMOVER
(2) Remove the clamp, and disconnect the
evaporation hose from the pipe.
CAUTION:
•Collect fuel from the hose into container.
•Disconnect the hose with its end wrapped
with cloth to prevent fuel from splashing.
30) Support the engine with a lifting device and
wire ropes.
31) Support the transmission with a garage jack.
CAUTION:
Doing this is very important because the trans-
mission lowers for its own weight. This work is
also of great importance for facilitating reinstal-
lation.
CAUTION:
Before removing the engine away from trans-
mission, check to be sure no work has been
overlooked.
32) Separation of engine and transmission:
(1) Remove the starter.
REMOVAL, Starter.>
(2) Remove the bolts which hold upper side of
transmission to engine.
33) Install the ST to converter case.
ST 498277200 STOPPER SET
34) Remove the engine from vehicle.
(1) Slightly raise the engine.
(2) Raise the transmission with garage jack.
(3) Move the engine horizontally until main shaft
is withdrawn from clutch cover.
(4) Slowly move the engine away from engine
compartment.
NOTE:
Be careful not to damage adjacent parts or body
panels with crank pulley, oil level gauge, etc.
35) Remove the front cushion rubbers.
(A) Transmission
(B) Garage jack
(A)
(B)
ME-00490
ME-02661
ST
ME-00492
Page 1924 of 2453

ME(H6DO)-58
Cylinder Head
MECHANICAL
8) Install the front chain cover.
Chain Cover.>
9) Install the crank pulley.
Pulley.>
C: DISASSEMBLY
1) Set the cylinder head on ST.
ST 18250AA010 CYLINDER HEAD TABLE
2) Remove the valve lifter.
3) Set the ST on valve spring retainer. Compress
the valve spring and remove the valve spring re-
tainer key. Remove each valve and valve spring.
ST 499718000 VALVE SPRING REMOVER
NOTE:
Keep all the removed parts in order for re-installing
in their original positions.
CAUTION:
•Mark each valve to prevent confusion.
•Pay careful attention not to damage the lips
of intake valve oil seals and exhaust valve oil
seals.
D: ASSEMBLY
1) Installation of valve spring and valve:
(1) Set the cylinder head on ST.
ST 18250AA010 CYLINDER HEAD TABLE
(2) Coat the stem of each valve with engine oil
and insert the valve into valve guide.
NOTE:
When inserting the valve into valve guide, use spe-
cial care not to damage the oil seal lip.
(3) Install the valve spring and retainer.
NOTE:
•Be sure to install the valve spring with its close-
coiled end facing the seat on cylinder head.
•For the valve spring on intake side, install two of
them (inner and outer).
•Install the valve spring with the painted side fac-
ing to retainer.
(4) Set the ST on valve spring.
ST 499718000 VALVE SPRING REMOVER
(5) Compress the valve spring and fit the valve
spring retainer key.
(6) After installing, tap the valve spring retainers
lightly with a wooden hammer for better seating.
2) Apply oil to the surface of valve lifter and valve
shim.
3) Install the valve lifter and valve shim.
E: INSPECTION
1. CYLINDER HEAD
1) Make sure that no crack or other damages do
not exist. In addition to visual inspection, inspect
important areas using liquid penetrant tester.
Check that there are no marks of gas leaking or wa-
ter leaking on gasket installing surface.
2) Set the cylinder head on ST.
ST 18250AA010 CYLINDER HEAD TABLE
ST
ME-00545
(1) Seat
(2) Valve spring
(3) Retainer
(4) Painted face
(1)
(2)(3)
(4)
ME-00546
ST
ME-00545