Page 141 of 2453

AB(diag)-117
Diagnostic Chart with Trouble Code
AIRBAG SYSTEM (DIAGNOSTICS)
AP:DTC 72 PASSENGER'S AIRBAG FAILURE
DTC DETECTING CONDITION:
•Airbag main harness circuit is open, shorted or shorted to ground.
•Airbag module harness (Passenger's side) circuit is open, shorted or shorted to ground.
•Passenger's airbag module is faulty.
•Airbag control module is faulty.
CAUTION:
•Before diagnosing the airbag system, be sure to turn the ignition switch to OFF, disconnect the
ground terminal from battery, and wait more than 20 seconds before starting to work.
•After replacing the airbag module, seat belt pretensioner, roll connector, control module and sen-
sor, reconnect each part and confirm that the warning light operates properly.
•When inspecting the airbag main harness, disconnect the airbag module connectors and seat belt
pretensioners of the driver’s and passenger’s seats for safety reasons.
WIRING DIAGRAM:
AB-00663
AB6
AB9
AB9
AB10
1110
34
78
12
AB6
1234567891011121314151617
1819202122232425262728
INFLATOR(PASSENGER SIDE)
AIRBAG CONTROL MODULE
1234
Page 144 of 2453

AB(diag)-120
Diagnostic Chart with Trouble Code
AIRBAG SYSTEM (DIAGNOSTICS)
AQ:DTC 75 DRIVER'S AIRBAG FAILURE
DTC DETECTING CONDITION:
•Airbag main harness circuit (Driver's side) is shorted to power supply.
•Airbag module harness circuit (Driver's side) is shorted to power supply.
•Roll connector is shorted to power supply.
•Driver's airbag module is faulty.
•Airbag control module is faulty.
CAUTION:
•Before diagnosing the airbag system, be sure to turn the ignition switch to OFF, disconnect the
ground terminal from battery, and wait more than 20 seconds before starting to work.
•After replacing the airbag module, seat belt pretensioner, roll connector, control module and sen-
sor, reconnect each part and confirm that the warning light operates properly.
•When inspecting the airbag main harness, disconnect the airbag module connectors and seat belt
pretensioners of the driver’s and passenger’s seats for safety reasons.
NOTE:
Prior to starting work, prepare two airbag resistors (98299PA040).
WIRING DIAGRAM:
AB-01300
16171314
AB6
AB2
AB2
AB71234
AB6
AB381212
21
AB38
AB37
123421
AB37
1234567891011121314151617
1819202122232425262728
AIRBAG CONTROL MODULE
STEERINGROLL CONNECTOR
INFLATOR(DRIVER SIDE)
Page 147 of 2453

AB(diag)-123
Diagnostic Chart with Trouble Code
AIRBAG SYSTEM (DIAGNOSTICS)
AR:DTC 76 PASSENGER'S AIRBAG FAILURE
DTC DETECTING CONDITION:
•Airbag main harness circuit (Passenger's side) is shorted to power supply.
•Airbag module harness circuit (Passenger's side) is shorted to power supply.
•Passenger's airbag module is faulty.
•Airbag control module is faulty.
CAUTION:
•Before diagnosing the airbag system, be sure to turn the ignition switch to OFF, disconnect the
ground terminal from battery, and wait more than 20 seconds before starting to work.
•After replacing the airbag module, seat belt pretensioner, roll connector, control module and sen-
sor, reconnect each part and confirm that the warning light operates properly.
•When inspecting the airbag main harness, disconnect the airbag module connectors and seat belt
pretensioners of the driver’s and passenger’s seats for safety reasons.
WIRING DIAGRAM:
AB-00663
AB6
AB9
AB9
AB10
1110
34
78
12
AB6
1234567891011121314151617
1819202122232425262728
INFLATOR(PASSENGER SIDE)
AIRBAG CONTROL MODULE
1234
Page 149 of 2453

AB(diag)-125
Diagnostic Chart with Trouble Code
AIRBAG SYSTEM (DIAGNOSTICS)
AS:DTC 91 CURTAIN AIRBAG MODULE RH FAILURE
DTC DETECTING CONDITION:
•Curtain airbag harness (RH) is faulty.
•Curtain airbag module (RH) is faulty.
•Airbag control module is faulty.
CAUTION:
•Before diagnosing the airbag system, be sure to turn the ignition switch to OFF, disconnect the
ground terminal from battery, and wait more than 20 seconds before starting to work.
•After replacing the airbag module, seat belt pretensioner, roll connector, control module and sen-
sor, reconnect each part and confirm that the warning light operates properly.
•When inspecting the airbag rear harness, disconnect the side airbag module connector, curtain
airbag module connector and seat belt pretensioner connector for safety reasons.
WIRING DIAGRAM:
AB-00671
AB18
AB33
AB40
12
65
AB34
2019418
3412
AB18AB33
12789101112
13141516171819
56
20
1234
AIRBAG CONTROL MODULE
INFLATOR(CURTAIN RH)
CURTAIN AIRBAGSENSOR RH
AB34
1234
Page 152 of 2453

AB(diag)-128
Diagnostic Chart with Trouble Code
AIRBAG SYSTEM (DIAGNOSTICS)
AT:DTC 92 CURTAIN AIRBAG MODULE LH FAILURE
DTC DETECTING CONDITION:
•Curtain airbag harness (LH) is faulty.
•Curtain airbag module (LH) is faulty.
•Airbag control module is faulty.
CAUTION:
•Before diagnosing the airbag system, be sure to turn the ignition switch to OFF, disconnect the
ground terminal from battery, and wait more than 20 seconds before starting to work.
•After replacing the airbag module, seat belt pretensioner, roll connector, control module and sen-
sor, reconnect each part and confirm that the warning light operates properly.
•When inspecting the airbag main harness, disconnect the airbag module connectors of driver's
and passenger's seats for safety reasons.
•When inspecting the airbag rear harness, disconnect the side airbag module connector, curtain
airbag module connector and seat belt pretensioner connector for safety reasons.
WIRING DIAGRAM:
AB-00672
AB3212
1112
AB31
AB39
1511413
3412
AB31
12
AB17
AB17
789101112
13141516171819
56
20
1234
AIRBAG CONTROL MODULE
INFLATOR(CURTAIN LH)
CURTAIN AIRBAGSENSOR LH
AB32
1234
Page 155 of 2453

AB(diag)-131
Diagnostic Chart with Trouble Code
AIRBAG SYSTEM (DIAGNOSTICS)
AU:DTC 95 CURTAIN AIRBAG MODULE RH FAILURE
DTC DETECTING CONDITION:
•Curtain airbag harness (RH) is shorted to power supply.
•Airbag control module is faulty.
CAUTION:
•Before diagnosing the airbag system, be sure to turn the ignition switch to OFF, disconnect the
ground terminal from battery, and wait more than 20 seconds before starting to work.
•After replacing the airbag module, seat belt pretensioner, roll connector, control module and sen-
sor, reconnect each part and confirm that the warning light operates properly.
•When inspecting the airbag main harness, disconnect the airbag module connectors of driver's
and passenger's seats for safety reasons.
•When inspecting the airbag rear harness, disconnect the side airbag module connector, curtain
airbag module connector and seat belt pretensioner connector for safety reasons.
WIRING DIAGRAM:
AB-00671
AB18
AB33
AB40
12
65
AB34
2019418
3412
AB18AB33
12789101112
13141516171819
56
20
1234
AIRBAG CONTROL MODULE
INFLATOR(CURTAIN RH)
CURTAIN AIRBAGSENSOR RH
AB34
1234
Page 157 of 2453

AB(diag)-133
Diagnostic Chart with Trouble Code
AIRBAG SYSTEM (DIAGNOSTICS)
AV:DTC 96 CURTAIN AIRBAG MODULE LH FAILURE
DTC DETECTING CONDITION:
•Curtain airbag harness (LH) is shorted to power supply.
•Airbag control module is faulty.
CAUTION:
•Before diagnosing the airbag system, be sure to turn the ignition switch to OFF, disconnect the
ground terminal from battery, and wait more than 20 seconds before starting to work.
•After replacing the airbag module, seat belt pretensioner, roll connector, control module and sen-
sor, reconnect each part and confirm that the warning light operates properly.
•When inspecting the airbag main harness, disconnect the airbag module connectors of driver's
and passenger's seats for safety reasons.
•When inspecting the airbag rear harness, disconnect the side airbag module connector, curtain
airbag module connector and seat belt pretensioner connector for safety reasons.
WIRING DIAGRAM:
AB-00672
AB3212
1112
AB31
AB39
1511413
3412
AB31
12
AB17
AB17
789101112
13141516171819
56
20
1234
AIRBAG CONTROL MODULE
INFLATOR(CURTAIN LH)
CURTAIN AIRBAGSENSOR LH
AB32
1234
Page 265 of 2453

EI-23
Front Bumper
EXTERIOR/INTERIOR TRIM
C: REPAIR
1. COATING METHOD FOR PP BUMPER
Process
No.Process name Job contents
1Bumper installation
Place the bumper on a paint worktable as
required. Use the paint worktable conforming
to inner shape of bumper if possible.
(1) Bumper
(2) Set bumper section
2MaskingMask specified part (black base) with masking tape. Use masking tape for PP (example,
Nichiban No. 533, etc. ).
3Degreasing/cleaningClean all parts to be painted with white gasoline, normal alcohol, etc. to remove dirt, oil, fat, etc.
4Primer paint Apply primer to all parts to be painted, using spray gun. Use primer (clear).
5Drying
Dry at normal temperature [10 — 15 min. at 20°C (68°F)].
In half-dried condition, PP primer paint is dissolved by solvent, e.g. thinner, etc.
Therefore, if dust or dirt must be removed, use ordinary alcohol etc.
6Top coat paint (I)
Non-colored Metallic paint
Use section (block) paint for top coat.
•Paint to be used (for each color):
Solid paint
Hardener PB
Thinner T-301
•Mixture ratio:
Main agent vs. hardener = 4:1
• Viscosity: 10 — 13 sec./20°C (68°F)
•Film thickness: 35 — 45 µ
•Spraying pressure: 245 — 343 kPa
(2.5 — 3.5 kg/cm2, 36 — 50 psi)
Use section (block) paint for top coat.
•Paint to be used (for each color):
Metallic paint
Hardener PB
Thinner T-306
•Mixture ratio:
Main agent vs. hardener = 10:1
•Viscosity: 10 — 13 sec./20°C (68°F)
•Film thickness: 15 — 20 µ
•Spraying pressure: 245 — 343 kPa
(2.5 — 3.5 kg/cm2, 36 — 50 psi)
7Drying Not required.
Dry at normal temperature [at least 10 min. at
20°C (68°F)].
In half-dried condition, avoid dust, dirt.
8Top coat paint (II)Not required.
Apply a clear coat to parts with top coat paint
(I), three times at 5 — 7 minutes intervals.
•Paint to be used:
Metallic paint
Hardener PB
Thinner T-301
•Mixture ratio:
Clear coat vs. hardener = 6:1
•Viscosity: 14 — 16 sec./20°C (68°F)
•Film thickness: 25 — 30 µ
•Spraying pressure: 245 — 343 kPa
(2.5 — 3.5 kg/cm2, 36 — 50 psi)
9Drying
60°C (140°F), 60 min. or 80°C (176°F), 30 min.
If higher than 80°C (176°F), PP may become be deformed. Keep maximum temperature below
80°C (176°F).
10 Inspection Check paint.
11 Removal of masking Remove the masking tape applied in procedure 2.
EI-00234(2)
(1)