Page 2027 of 2453
5AT-11
General Description
AUTOMATIC TRANSMISSION
8. TRANSFER CASE, EXTENSION CASE & REDUCTION GEAR
AT-03247
(45)
(47)
(48)
(46)(43)
(44)
(10)
(12)(13)
(15)
(14)
(4)
(3)
(6)
(5)
(7)
(8)(9)
(11)
(2)
(18)
(20)
(34)
(33)
(32)
(35)
(37)
(36)
(38)
(40)
(42)
(41)(21)(22)(23)(24)(25)
(26)
(27)
(28)
(29)
(30)
(31)
(19)
(17)
(16)
(1)
(39)
(49)
Page 2028 of 2453

5AT-12
General Description
AUTOMATIC TRANSMISSION
(1) Seal ring (18) Transfer clutch hub (34) Reduction driven gear
(2) Reduction gear shim (19) Transfer clutch plate (35) Snap ring
(3) Ball bearing (20) Driven plate No. 3. (36) Ball bearing
(4) Snap ring (21) Ball bearing (37) Shim
(5) Planetary pinion washer (22) Rear drive shaft shim (38) Shim
(6) Needle bearing (23) Revolution gear (39) Extension case
(7) Spacer (24) Snap ring (40) Transmission hanger
(8) Pinion gear (25) Clutch spring retainer (41) Oil seal
(9) Washer (26) Return spring (42) Dust cover
(10) Planetary carrier ASSY (27) Spring retainer (43) Taper roller bearing
(11) Planetary pinion shaft ASSY (28) Pressure plate (44) Drive pinion shim
(12) Snap ring (29) Ball bearing (45) Oil seal
(13) Thrust bearing (30) O-ring (46) Drive pinion collar
(14) Intermediate shaft (31) D-ring (47) O-ring
(15) Thrust washer (32) Drive pinion shaft (48) Lock nut
(16) Rear drive shaft (33) Ball bearing (49) O-ring
(17) Ball bearing
Page 2029 of 2453
5AT-13
General Description
AUTOMATIC TRANSMISSION
9. TRANSMISSION CONTROL MODULE
(1) Transmission control module
(TCM)
(2) RelayTightening torque: N·m (kgf-m, ft-lb)
T1: 7.5 (0.76, 5.5)
(2)
(1)
T1
AT-03255
Page 2030 of 2453
5AT-14
General Description
AUTOMATIC TRANSMISSION
10.TRANSMISSION CONTROL DEVICE & PARKING SUPPORT
(1) Bracket (9) Parking support actuator (16) Reduction driven gear
(2) Floating bracket (10) Parking pawl shaft (17) Ball bearing
(3) AT main case (11) Return spring
(4) Range select lever (12) Parking pawlTightening torque: N·m (kgf-m, ft-lb)
(5) Straight pin (13) Ball bearingT1: 6 (0.6, 4.4)
(6) Detent spring (14) Snap ringT2: 25 (2.5, 18)
(7) Manual plate (15) Parking gearT3:
(8) Parking rod
T2
T2
T3
T1
T1
(1)
(2)
(3)
(10)
(11)
(8)
(7)
(5)(4)
(6)
(12)
(13)
(14)
(15)
(16)
(17)
(9)
AT-03248
Page 2031 of 2453
5AT-15
General Description
AUTOMATIC TRANSMISSION
11.OIL COOLER PIPE AND OIL COOLER
(1) Radiator (4) ATF filterTightening torque: N·m (kgf-m, ft-lb)
(2) Clip (5) ATF filter bracketT: 7.5 (0.76, 5.5)
(3) ATF hose (6) ATF cooler pipe
(1)
(2)
(3)
(3)
(2)
(2)
(2)
(2)
(2)
(6)
(4)
(5)
(3)(3)
(3)
(3)
(2)
(2)
(2)
(2)
(2)
(2)
T
T
T
(3)
AT-03253
Page 2032 of 2453
5AT-16
General Description
AUTOMATIC TRANSMISSION
12.TRANSMISSION MOUNTING
(1) Pitching stopperTightening torque: N·m (kgf-m, ft-lb)
(2) Rear cushion rubberT1: 35 (3.6, 26)
(3) CrossmemberT2: 40 (4.1, 29.5)
(4) Stopper T3: 50 (5.1, 36.9)
T4: 58 (5.9, 42.8)
T5: 75 (7.6, 55.3)
AT-01738
(2)
(3)
(4)
(1)
T4
T5
T5
T2
T2
T1
T3
Page 2033 of 2453

5AT-17
General Description
AUTOMATIC TRANSMISSION
C: CAUTION
•Wear work clothing, including a cap, protective goggles and protective shoes during operation.
•Remove contamination including dirt and corrosion before removal, installation or disassembly.
•Keep the disassembled parts in order and protect them from dust and dirt.
•Until the oil pan is removed, do not place with the oil pan side facing up to prevent foreign matter from en-
tering the valve body.
•Before removal, installation or disassembly, be sure to clarify the failure. Avoid unnecessary removal, dis-
assembly and replacement.
•When disassembling the case and other light alloy parts, disassemble them by slightly tapping with a plas-
tic hammer. Do not pry apart with screwdrivers or other tools.
•Be careful not to burn yourself, because each part on the vehicle is hot after running.
•Use SUBARU genuine gear oil, grease or the equivalent. Do not mix them with that of another grade or
from other manufacturers.
•Be sure to tighten bolts and nuts to the specified torque.
•Place shop jacks or rigid racks at the specified points.
•Apply gear oil onto sliding or revolution surfaces before installation.
•Replace deformed or damaged snap rings with new parts.
•Before installing O-rings or oil seals, apply sufficient amount of ATF fluid to avoid damage and deforma-
tion.
•Be careful not to incorrectly install or fail to install O-rings, snap rings and other such parts.
•Before securing a part on a vise, place cushioning material such as wood blocks, aluminum plate, or cloth
between the part and the vise.
•Avoid damaging the mating surface of the case.
•Before applying liquid gasket, completely remove the old seal.
D: PREPARATION TOOL
1. SPECIAL TOOL
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
498575400 OIL PRESSURE
GAUGE ASSY
Used for measuring oil pressure.
498897200 ADAPTER Used with oil pump cover installed on when mea-
suring line pressure.
ST-498575400
ST-498897200
Page 2034 of 2453
5AT-18
General Description
AUTOMATIC TRANSMISSION
498897700 OIL PRESSURE
ADAPTER
Used for measuring transfer clutch pressure.
498545400 FILTER WRENCH Used for removing and installing the ATF filter.
498277200 STOPPER SET Used for removing and installing automatic
transmission assembly to engine.
41099AA010 ENGINE SUPPORT
BRACKET
Used for supporting engine.
41099AA020 ENGINE SUPPORT Used for supporting engine.
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
ST-498897700
ST-498545400
ST-498277200
ST41099AA010
ST41099AA020