Page 1154 of 2453
EC(H6DO)-6
Purge Control Solenoid Valve
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
5. Purge Control Solenoid Valve
A: REMOVAL
1) Remove the collector cover.
2) Disconnect the ground cable from battery.
3) Remove the air intake chamber.
ber.>
4) Disconnect the connector and hoses of purge
control solenoid valve, and then remove the purge
control solenoid valve.
B: INSTALLATION
Install in the reverse order of removal.
Tightening torque:
19 N·m (1.9 kgf-m, 14.0 ft-lb)
NOTE:
Connect the evaporation hose as shown in the fig-
ure.
C: INSPECTION
Make sure the hoses are not cracked or loose.
(A) To fuel pipe (evaporation line)
(B) To intake manifold
EC-02019
EC-02019
EC-02020
(B)
(A)
Page 1161 of 2453
EC(H6DO)-13
PCV Valve
EMISSION CONTROL (AUX. EMISSION CONTROL DEVICES)
12.PCV Valve
A: REMOVAL
1) Disconnect the PCV hose.
2) Remove the PCV valve from rocker cover.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Apply liquid gasket to the bolt threads of PCV
valve.
Liquid gasket:
THREE BOND 1105 (Part No.004403010)
Tightening torque:
25 N·m (2.5 kgf-m, 18 ft-lb)
EC-02133
EC-02134
Page 1576 of 2453
FU(H6DO)-15
Intake Manifold
FUEL INJECTION (FUEL SYSTEMS)
11) Connect the engine coolant hoses to throttle
body.
12) Connect the connector to throttle body.
13) Install the generator.
INSTALLATION, Generator.>
14) Install the air cleaner case and air intake cham-
ber.
Cleaner Case.>
TION, Air Intake Chamber.>
15) Install the fuse of fuel pump to main fuse box.
16) Connect the ground cable to the battery.
17) Install the collector cover.
C: DISASSEMBLY
1) Remove the engine harness from intake mani-
fold.
2) Remove the throttle body.
11, REMOVAL, Throttle Body.>
3) Remove the manifold absolute pressure sensor.
solute Pressure Sensor.>
4) Remove the purge control solenoid valve.
to EC(H6DO)-6, REMOVAL, Purge Control Sole-
noid Valve.>
5) Loosen the clamp which holds fuel injector pipe
to fuel hose, and then disconnect the pipe from fuel
hose.
6) Remove the bolts which install fuel pipes on in-
take manifold.
FU-02114
FU-02487FU-02124
FU-02125
FU-02126
Page 1587 of 2453
FU(H6DO)-26
Variable Valve Lift Diagnosis Oil Pressure Switch
FUEL INJECTION (FUEL SYSTEMS)
12.Variable Valve Lift Diagnosis
Oil Pressure Switch
A: REMOVAL
1) Remove the collector cover.
2) Disconnect the ground cable from battery.
3) Remove the air intake chamber.
IN(H6DO)-6, REMOVAL, Air Intake Chamber.>
4) Disconnect the connector from variable valve lift
diagnosis oil pressure switch.
5) Remove the variable valve lift diagnosis oil pres-
sure switch.
•LH side
•RH side
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Apply liquid gasket to variable valve lift diagnosis
oil pressure switch threads.
Liquid gasket:
THREE BOND 1324 (Part No. 004403042) or
equivalent
Tightening torque:
17 N·m (1.7 kgf-m, 12.5 ft-lb)
FU-02136
FU-02137
Page 1853 of 2453

LU(H6DO)-4
General Description
LUBRICATION
C: CAUTION
•Wear work clothing, including a cap, protective goggles and protective shoes during operation.
•Remove contamination including dirt and corrosion before removal, installation or disassembly.
•Keep the disassembled parts in order and protect them from dust and dirt.
•Before removal, installation or disassembly, be sure to clarify the failure. Avoid unnecessary removal, in-
stallation, disassembly and replacement.
•Be careful not to burn yourself, because each part on the vehicle is hot after running.
•Be sure to tighten fasteners including bolts and nuts to the specified torque.
•Place shop jacks or rigid racks at the specified points.
•Before disconnecting connectors of sensors or units, be sure to disconnect the ground cable from battery.
D: PREPARATION TOOL
1. SPECIAL TOOL
(1) Oil pan lower (14) Outer rotorTightening torque: N·m (kgf-m, ft-lb)
(2) Magnet (15) Crank sprocketT1: 6.4 (0.65, 4.7)
(3) Drain plug (16) Oil pan upperT2:
LATION, Oil Pump.>(4) Gasket (17) Plug
(5) Oil cooler pipe (18) PlugT3: 16 (1.6, 12)
(6) Hose (19) PlugT4: 18 (1.8, 13)
(7) Clamp (20) Oil pressure switchT5: 23 (2.3, 17)
(8) O-ring (21) PlugT6: 25 (2.5, 18)
(9) Oil cooler (22) Oil strainerT7: 37 (3.8, 27)
(10) Oil cooler connector (23) PlugT8: 44 (4.5, 33)
(11) Oil filter (24) Relief valve springT9: 54 (5.5, 40)
(12) Oil pump cover (25) Relief valveT10: 90 (9.2, 66)
(13) Inner rotor
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
499977100 CRANK PULLEY
WRENCH
Used for stopping rotation of crank pulley when
removing and tightening crank pulley bolt.
498547000 OIL FILTER
WRENCH
Used for removing and installing oil filter.
ST-499977100
ST-498547000
Page 1859 of 2453

LU(H6DO)-10
Oil Pump Relief Valve
LUBRICATION
5. Oil Pump Relief Valve
A: REMOVAL
1. REAR CHAIN COVER SIDE
Oil pump relief valve is integrated into oil pump cov-
er as one unit; therefore, refer to “Oil Pump” for re-
moval procedure.
REMOVAL, Oil Pump.>
2. OIL PAN UPPER SIDE
1) Remove the oil pan.
MOVAL, Oil Pan and Strainer.>
2) Remove the plug, relief valve spring and relief
valve.
B: INSTALLATION
1. REAR CHAIN COVER SIDE
Oil pump relief valve is integrated into oil pump cov-
er as one unit; therefore, refer to “Oil Pump” for in-
stallation procedure.
INSTALLATION, Oil Pump.>
2. OIL PAN UPPER SIDE
1) Install the relief valve, relief valve spring and
plug.
NOTE:
Apply engine oil to the relief valve.
Tightening torque:
T: 44 N·m (4.5 kgf-m, 33 ft-lb)
2) Install the oil pan.
STALLATION, Oil Pan and Strainer.>
C: INSPECTION
Check the worn shaft hole of oil pump relief valve
case, clogged oil passage, crank and other parts
for faults.
(1) Relief valve
(2) Relief valve spring
(3) Plug
(1)
LU-02033
(2)
(3)
LU-02034
T
Page 1875 of 2453

ME(H6DO)-9
General Description
MECHANICAL
(1) Rocker cover (RH) (16) Cylinder head (RH) (31) Exhaust camshaft cap (Front LH)
(2) Oil switching solenoid valve (RH) (17) Gasket (32) Front camshaft cap (LH)
(3) Oil switching solenoid valve holder
(RH)
(18) Cylinder head gasket (RH) (33) Plug
(19) Oil switching solenoid valve (LH) (34) Oil pipe (LH)
(4) Oil switching solenoid valve gas-
ket
(20) Oil switching solenoid valve holder
(LH)
(35) Rocker cover (LH)
(5) Rear chain cover (21) Oil switching solenoid valve gas-
ket
Tightening torque: N·m (kgf-m, ft-lb)
(6) Oil pipe (RH)T1:
Head.>(7) Oil flow control solenoid valve
(RH)
(22) Cylinder head gasket (LH)
(23) Cylinder head (LH)T2:
shaft.>(8) Intake camshaft cap (Center RH) (24) Intake camshaft (LH)
(9) Intake camshaft cap (Rear RH) (25) Exhaust camshaft (LH)T3:
Switching Solenoid Valve.>(10) Exhaust camshaft cap (Rear RH) (26) Oil flow control solenoid valve (LH)
(11) Exhaust camshaft cap (Center
RH)
(27) Intake camshaft cap (Rear LH)T4:6.4 (0.65, 4.7)
(28) Intake camshaft cap (Center LH)T5: 9.75 (1.0, 7.2)
(12) Exhaust camshaft cap (Front RH) (29) Exhaust camshaft cap (Rear LH)T6:16 (1.6, 12)
(13) Front camshaft cap (RH) (30) Exhaust camshaft cap (Center
LH)
T7: 60 (6.1, 44)
(14) Intake camshaft (RH)T8: 29 (3.0, 21.4)
(15) Exhaust camshaft (RH)
Page 1878 of 2453
ME(H6DO)-12
General Description
MECHANICAL
(1) Cylinder block (RH) (13) ClampTightening torque: N·m (kgf-m, ft-lb)
(2) Cylinder block (LH) (14) HoseT1: 6.4 (0.65, 4.7)
(3) Rear oil seal (15) Oil cooler pipeT2: 18 (1.8, 13.3)
(4) Service hole cover (16) Oil coolerT3: 25 (2.5, 18)
(5) O-ring (17) ConnectorT4: 16 (1.6, 12)
(6) Oil pan upper (18) Oil filterT5: 37 (3.8, 27)
(7) Oil pressure switch (19) PlugT6: 44 (4.5, 33)
(8) Oil strainer (20) Crankshaft position sensor holderT7: 54 (5.5, 40)
(9) Magnet (21) Relief valveT8: 70 (7.1, 52)
(10) Oil pan lower (22) Relief valve springT9: 23 (2.3, 17)
(11) Metal gasket (23) PlugT10: 90 (9.2, 67)
(12) Drain plug