EI-33
Side Garnish
EXTERIOR/INTERIOR TRIM
(3) Apply masking tape around the double-sid-
ed tape remaining on the surface of body or
spoiler.
(4) Apply solvent uniformly on the double-sided
tape using a brush.
CAUTION:
•Do not use solvent to the body which has
been repaired with lacquer paint.
•Wipe off immediately when the solvent is at-
tached on surface of the body or spoiler.
Solvent:
3M 8907 or equivalent
(5) Cover the area where solvent is applied us-
ing plastic wrap (A), and then heat the double-
sided tape for 5 to 10 minutes in 40 — 60°C
(104 — 140°F) using a heat lamp (B).
CAUTION:
Do not heat the double-sided tape until the sur-
face becomes white and excessively dried.
(6) Remove the double-sided tape using a plas-
tic spatula.
(7) After completely removing the double-sided
tape, detach the masking tape and clean the
surface using a cotton cloth damped with white
gasoline.
3) Remove the front fender garnish and rear quar-
ter garnish.
4) Remove the door garnish.
B: INSTALLATION
1) Apply primer to the door garnish surface where
the double-sided tape is to be adhered, and then
adhere the double-sided tape as shown in the fig-
ure.
Primer:
3M K-500 or equivalent
Double-sided tape:
3M 5531-5 or equivalent
2) Heat the adhering part using a heat lamp.
Body side: 40 — 60°C (104 — 140°F)
Door garnish side: 20 — 30°C (68 — 86°F)
3) Peel off the backing sheet of double-sided tape,
align the clip position, and then adhere the tape to
the body while taking care to avoid air entering.
CAUTION:
To keep the adhesion, do not wash the vehicle
within 24 hours from installation.
EI-00155
(A)
(B)
EI-00156
(A)
(B)
(1) Double-sided tape:
Thickness = 1.2 mm (0.047 in)
Width 5mm (0.197in)
EI-00536
(1)(1)
GW-14
Outer Mirror
GLASS/WINDOWS/MIRRORS
9. Outer Mirror
A: REPLACEMENT
1) Face the mirror upward.
2) Use a flat tip screwdriver to remove clip (A).
3) Lift the lower mirror up to remove hooks (B).
4) Disconnect the mirror heater connector from
side of the mirror. (Model with mirror heater)
5) Catch the hooks (B) and install clips (A).
CAUTION:
•When removing the mirror, be careful not to
damage the back surface of mirror with a flat tip
screwdriver.
•When installing the mirror, insert the hook
and clip securely.
(A)
GW-00279
(B)
GW-00280
(B)
GW-00450(A)
GW-16
Rear Door Glass
GLASS/WINDOWS/MIRRORS
11.Rear Door Glass
A: REMOVAL
1) Remove the rear door trim.
2) Remove the sealing cover.
3) Apply the protective tape (1) to the areas as
shown in the figure.
4) Operate the power window switch to move the
glass to the position shown in the figure, and then
remove the two bolts through service holes.
5) Remove the sash retaining bolts (A), and loosen
the retaining nuts (B).
6) Move the sash (C) upward, and move the nut (B)
to the position on rear door as shown in the figure.
7) Detach the rear part of door glass from sash (1),
and move it backward (2). Tilt the door glass in-
ward, and move it upward to remove (3).
CAUTION:
•Since the gear may be disengaged, do not
turn regulator in the closing direction after re-
moving glass.
•Avoid impact and damage to the glass.
8) Remove the glass run rubber.
9) Remove the door sash.
B: INSTALLATION
Install in the reverse order of removal.
CAUTION:
Make sure that the glass run rubber is placed
securely in door frame and sash.
Tightening torque:
Refer to “COMPONENT” of “General Descrip-
tion”.
GW-00487
(1)
GW-00488
GW-00491
(B)
(A)
GW-00489
(C)
(B)
GW-00490
(1)
(2)
(3)
AC-14
General Description
HVAC SYSTEM (HEATER, VENTILATOR AND A/C)
C: CAUTION
1. HFC-134A A/C SYSTEM
•The cooling system components for the HFC-
134a system such as the refrigerant and compres-
sor oil are different from the conventional CFC-12
system components and they are incompatible with
each other.
•Vehicles with the HFC-134a system can be iden-
tified by the label (A) attached to the vehicle.
Before maintenance, check which A/C system is in-
stalled to the vehicle.
2. COMPRESSOR OIL
•HFC-134a compressor oil has no compatibility
with that of CFC-12 system.
•Use only Denso Oil 8, the manufacturer-autho-
rized compressor oil for the HFC-134a system.
•Do not mix multiple compressor oils.
If CFC-12 compressor oil is used in the HFC-134a
A/C system, the compressor may become stuck
due to poor lubrication, or the refrigerant may leak
due to swelling of rubber parts.
On the other hand, if HFC-134a compressor oil is
used in a CFC-12 A/C system, the durability of the
A/C system will be lowered.
•HFC-134a compressor oil is very hygroscopic.
When replacing or installing/removing A/C parts,
immediately isolate the oil from atmosphere using a
plug or tape. In order to avoid moisture, store the oil
in a container with its cap tightly closed.
3. REFRIGERANT
•CFC-12 refrigerant cannot be used in a HFC-
134a A/C system. HFC-134a refrigerant, also can-
not be used in a CFC-12 A/C system.
•If an incorrect or no refrigerant is used, it will re-
sult in poor lubrication and the compressor itself
may be damaged.
4. HANDLING OF REFRIGERANT
•The refrigerant boils at approx. –30°C (22°F).
When handling it, be sure to wear protective gog-
gles and protective gloves. Direct contact of the re-
frigerant with skin may cause frostbite.
If the refrigerant gets into your eye, avoid rubbing
your eyes with your hands. Wash your eye with
plenty of water, and receive medical treatment from
an eye doctor.
•Do not heat a service can. If a service can is di-
rectly heated, or put into boiling water, the inside
pressure will become extremely high. This may
cause the can to explode. If a service can must be
warmed up, use warm water of 40°C (104°F) or less.
•Do not drop or subject a service can to impacts.
(Observe the precautions and operation procedure
described on the refrigerant can.)
•When the engine is running, do not open the
high-pressure valve of the manifold gauge. High-
pressure gas can back-flow resulting in an explo-
sion of the can.
•Provide good ventilation and do not work in a
closed area.
•In order to prevent global warming, avoid releas-
ing HFC-134a into the atmosphere. Using a refrig-
erant recovery system, discharge and recycle the
gas.
AC-01380
(A) Goggles
(B) Gloves
(C) Avoid open flame
(D) No direct heat on container
(E) Do not discharge
(F) Loosen
(A)(B)
(C) (D)
(E)
(F)
AC-00007
AC-23
Refrigerant Charging Procedure
HVAC SYSTEM (HEATER, VENTILATOR AND A/C)
17) After confirming that there are no leaks with the
leak test, charge the required amount of refrigerant.
CAUTION:
Never run the engine while charging from the
high-pressure side.
18) Close the high-pressure valve when;
•the readings of low- / high-pressure gauges be-
come almost equal, after the charging speed is re-
duced,
•the HFC-134a source becomes empty, or the
system is full with the gas.
19) If the HFC-134a source is empty, close the
high-pressure valve, close the valve on the can tap,
and replace the HFC-134a source with a new one
to restart the operation.
20) Confirm that both the low- / high-pressure
valves can be closed. Start the engine with the A/C
switch OFF.
21) Quickly repeat ON-OFF cycles a few times to
prevent initial compressor damage.
22) Set up the vehicle as follows:
•A/C switch ON
•Engine running at 1,500 rpm
•Blower setting speed “HI”, (For models with rear
coolers, also turn the rear cooler fan switch to “HI”)
•Temperature setting to “MAX COOL”
•Air inlet setting to “RECIRC”
•Window open
23) While reading the low-pressure gauge, careful-
ly open the low-pressure valve with the refrigerant
source connected and the service hose purged.
CAUTION:
Never open the high-pressure valve with the en-
gine running. The high-pressure gas will back-
flow resulting in an explosion of the can.
24) Adjust the refrigerant flow to maintain the pres-
sure on the low-pressure side at 276 kPa (2.81 kg/
cm2, 40 psi) max.
25) After the system is fully charged, close the low-
pressure valve.
26) Close the valve on the refrigerant source.
27) Disconnect the hose from the service port, and
install the service port cap.
(A) Low-pressure gauge (Compound pressure
gauge)
(B) High-pressure gauge
(C) Close
AC-00032
AC-00033
(A) (B)
(C)(C)
Refrigerant amount
Refrigerant Minimum Maximum
HFC-134a 840 g (1.85 lb) 900 g (1.98 lb)
AC-00034
AC-31
Control Panel
HVAC SYSTEM (HEATER, VENTILATOR AND A/C)
12.Control Panel
A: REMOVAL
1. FRONT
1) Disconnect the ground cable from battery.
2) Remove the front console panel.
3) Remove the instrument panel ornament and the
drivers side and passengers side inner panels.
4) Remove the screws, and pull out the control
panel.
5) Disconnect the harness connectors and remove
the front control panel.
2. REAR
1) Disconnect the ground cable from battery.
2) Pull out the storage box from underneath the
rear control panel.
3) Push out the panel from the back side.
4) Detach the connectors and remove the rear con-
trol panel.
B: INSTALLATION
Install in the reverse order of removal.
ET-00174
ET-00172
AC(diag)-4
General Description
HVAC SYSTEM (AUTO A/C) (DIAGNOSTICS)
4. CONTROL SWITCHES
Start the engine and warm-up completely.
1) Inspection using switches
2) Compressor operation inspection
3) Inspection of illumination control
No. Point to check Switch operation Judgment standard
1OFF switch Press the OFF switch.
Setting temperature display goes out.
•Blower fan: OFF
•Inlet opening: FRESH
•Compressor: OFF
2
AU TO sw it c h, d r iver ’s
side temperature con-
trol dial and passen-
ger’s side temperature
control dial
1) Press the AUTO switch.
2) Turn the temperature control dial to the left
fully, and set to 18°C (65°F) (maximum cool posi-
tion).
AU TO di sp l ay i l lu mi n at e s.
•Outlet air temperature: COOL
•Blower fan: HI (AUTO)
•Outlet opening: FACE
•Inlet opening: AUTO
•Compressor: AUTO
3) Turn the temperature control dial to the right
slowly, and change the setting from 18°C (64°F)
(maximum cool position) to 32°C (85°F).
•Outlet air temperature: COOL → HOT
•Blower fan: AUTO
•Outlet opening: FACE → B/L → FOOTHEAT
•Inlet opening: AUTO
•Compressor: AUTO
4) Turn the temperature control dial to the right
fully, and set to 32°C (85°F) (maximum hot posi-
tion).
•Outlet air temperature: HOT
•Blower fan: HI (AUTO)
•Outlet opening: HEAT
•Inlet opening: FRESH (AUTO)
•Compressor: AUTO
3Defroster switch Press the defroster switch.
Defroster switch indicator illuminates.
•Outlet air temperature: AUTO
•Blower fan: AUTO
•Outlet opening: DEF
•Inlet opening: FRESH
•Compressor: ON
4FRESH/RECIRC
switchPress the FRESH/RECIRC switch.
Inlet opening switches RECIRC → FRESH or
FRESH → RECIRC each time pressing the
switch.
5MODE switch Press the MODE switch.Outlet opening switches FACE → B / L → HEAT
→ D/H each time pressing the switch.
6FAN switch Turn the FAN switch.
Blower fan switches OFF → LO → M1 → M2
→ M3 → M4 → HI each time turning the
switch and it switches in reverse order when
turned backward.
No. Point to check Switch operation Judgment standard
1Compressor1) Turn the A/C switch to ON.
2) Set the FAN switch between LO and HI.Compressor: ON
No. Point to check Switch operation Judgment standard
1Illumination Turn the lighting switch to ON. Illumination comes on.
AC(diag)-5
General Description
HVAC SYSTEM (AUTO A/C) (DIAGNOSTICS)
4) Inspection of the rear cooler switch
5) Inspection of rear cooler
6) Inspection of illumination control
No. Point to check Switch operation Judgment standard
1FAN switch Turn the FAN switch.
Blower fan switches OFF → LO → ML → MH
→ HI each time turning the switch and it
switches in reverse order when turned back-
ward.
No. Point to check Switch operation Judgment standard
1Roof grill Turn the FAN switch.
Fr on t A / C O N ( co mp r es so r op e rat i ng ) : COOL
Fr on t A / C O FF ( co mp r e ss or n ot o pe ra t in g) :
Blower ON
No. Point to check Switch operation Judgment standard
1Illumination Turn the lighting switch to ON. Illumination comes on.