2009 SUBARU TRIBECA warning

FU(H6DO)-12
Intake Manifold
FUEL INJECTION (FUEL SYSTEMS)
3. Intake Manifold
A: REMOVAL
1) Remove the collector cover.
2) Release the fuel pressure. 37, RELEASING OF FUEL PRESSURE, PROCE-
DURE, Fuel.>
3) Disconnect the ground cable from battery.
4) Open the fuel filler flap lid, and remove the fuel
filler cap.
5) Remove the air cleaner case and air intake
chamber. Cleaner Case.> Air Intake Chamber.>
6) Remove the generator. REMOVAL, Generator.>
7) Disconnect the connector from throttle body.
8) Disconnect the engine coolant hoses from throt-
tle body.
9) Disconnect the PCV hose.
10) Disconnect the brake booster hose.
11) Disconnect the fuel hoses from fuel pipe.
(1) Disconnect the connector of fuel pipe by
pushing the ST in the direction of arrow.
ST 42099AE000 CONNECTOR REMOVER
(2) Remove the clip, and disconnect the evapo-
ration hose from the pipe.
WARNING:
•Be careful not to spill fuel.
•Catch the fuel from hoses using a container
or cloth.
12) Remove the fuel pipe protector LH.
13) Remove the engine harness from fuel injector
pipe LH.
FU-02487
FU-02114
EC-02133
ME-02655
FU-02117

FU(H6DO)-37
Fuel
FUEL INJECTION (FUEL SYSTEMS)
21.Fuel
A: PROCEDURE
1. RELEASING OF FUEL PRESSURE
WARNING:
•Place “NO FIRE” signs near the working area.
•Be careful not to spill fuel on the floor.
1) Remove the fuse of fuel pump from main fuse
box.
2) Start the engine and run until it stalls.
3) After the engine stalls, crank it for five more sec-
onds.
4) Turn the ignition switch to OFF.
2. DRAINING FUEL
WARNING:
•Place “NO FIRE” signs near the working area.
•Be careful not to spill fuel on the floor.
1) Set the vehicle on a lift.
2) Disconnect the ground cable from battery.
3) Open the fuel filler flap lid, and remove the fuel
filler cap.
4) Lift-up the vehicle.
5) Remove the fuel tank protector.
6) Set a container under the vehicle and remove
the drain plug from fuel tank to drain fuel from fuel
tank.
7) Tighten the fuel drain plugs.
NOTE:
Use a new gasket.
Tightening torque:
26 N·m (2.65 kgf-m, 19.2 ft-lb)
8) Install the fuel tank protector.
NOTE:
Use a new nut.
Tightening torque:
Nut
9 N·m (0.9 kgf-m, 6.6 ft-lb)
Bolt
17.5 N·m (1.78 kgf-m, 12.9 ft-lb)
FU-01122
FU-02765

FU(H6DO)-38
Fuel Tank
FUEL INJECTION (FUEL SYSTEMS)
22.Fuel Tank
A: REMOVAL
WARNING:
•Place “NO FIRE” signs near the working area.
•Be careful not to spill fuel on the floor.
1) Set the vehicle on a lift.
2) Release the fuel pressure. 37, RELEASING OF FUEL PRESSURE, PROCE-
DURE, Fuel.>
3) Disconnect the ground cable from battery.
4) Drain fuel from fuel tank.
CEDURE, Fuel.>
5) Remove the second seat. MOVAL, Second-row Seats.>
6) Remove the service hole cover of fuel pump.
(1) Disconnect the connector.
(2) Remove the bolt.
(3) Push the grommet down and remove ser-
vice hole cover.
7) Remove the service hole cover of fuel sub level
sensor.
8) Disconnect the quick connector on the fuel deliv-
ery hose. Delivery, Return and Evaporation Lines.>
9) Remove the rear wheels.
10) Lift-up the vehicle.
11) Remove the clip holding the harness.
12) Remove the rear suspension assembly. to RS-16, REMOVAL, Rear Sub Frame.>
13) Disconnect the following hoses and connec-
tors.
(1) Evaporation hose
(2) Fuel filler hose
(3) Connector
(A) Bolt
(B) Grommet
(C) Connector
FU-02661(A)
(A)
(B)(C)
FU-02662
(A) Evaporation hose
(B) Connector
(C) Fuel filler hose
FU-02663
FU-02664
FU-02665
(A)
(B)
(C)

FU(H6DO)-39
Fuel Tank
FUEL INJECTION (FUEL SYSTEMS)
14) Remove the fuel tank from the vehicle.
WARNING:
A helper is required to perform this work.
(1) Support the fuel tank with the transmission
jack.
(2) Remove the fuel tank band that holds the
fuel tank.
(3) Remove the fuel tank from the vehicle.
B: INSTALLATION
1) Install the fuel tank to the vehicle.
WARNING:
A helper is required to perform this work.
(1) Lift the fuel tank with the transmission jack.
(2) Mount the fuel tank to the vehicle with a jack.
(3) Install the fuel tank band that holds the fuel
tank.
Tightening torque:
33 N·m (3.4 kgf-m, 25 ft-lb)
2) Connect the following hoses and connectors.
(1) Evaporation hose
(2) Fuel filler hose
(3) Connector
3) Install the rear suspension assembly. RS-16, INSTALLATION, Rear Sub Frame.>
4) Install the clip that holds the harness.
5) Lower the vehicle.
6) Install the rear wheels.
7) Connect the quick connector on fuel delivery
hose. Fuel Delivery, Return and Evaporation Lines.>
8) Install the service hole cover of fuel sub level
sensor.
FU-02666
FU-02666
(A) Evaporation hose
(B) Connector
(C) Fuel filler hose
FU-02665
(A)
(B)
(C)
FU-02664
FU-02662

FU(H6DO)-41
Fuel Filler Pipe
FUEL INJECTION (FUEL SYSTEMS)
23.Fuel Filler Pipe
A: REMOVAL
WARNING:
•Place “NO FIRE” signs near the working area.
•Be careful not to spill fuel on the floor.
1) Disconnect the ground cable from battery.
2) Open the fuel filler flap lid, and remove the filler
cap.
3) Remove the screws which secure the gasket.
4) Lift-up the vehicle.
5) Remove the rear wheel RH.
6) Drain fuel from fuel tank. DRAINING FUEL, PROCEDURE, Fuel.>
7) Remove the mud guard. MOVAL, Mud Guard.>
8) Remove the rear suspension assembly. RS-16, REMOVAL, Rear Sub Frame.>
9) Disconnect the fuel filler hose.
10) Remove the bolts which hold fuel filler pipe
bracket on the body.
11) Remove the fuel filler pipe to the underside of
the vehicle.
B: INSTALLATION
1) Open the fuel filler flap lid.
2) Set the fuel saucer (A) with rubber packing (C),
and insert the fuel filler pipe into hole from the inner
side of apron.
3) Align the holes in fuel filler pipe neck and set the
cup (B), and tighten the nuts.
NOTE:
If the edges of rubber packing are folded toward in-
side, straighten it with a flat tip screwdriver.
4) Correctly insert the fuel filler hose to specified
position, and then tighten the clamp.
FU-00095
FU-00096
FU-02668
FU-02667
FU-02766
(A)
(C)
(B)
FU-02668

FU(H6DO)-43
Fuel Pump
FUEL INJECTION (FUEL SYSTEMS)
24.Fuel Pump
A: REMOVAL
WARNING:
•Place “NO FIRE” signs near the working area.
•Be careful not to spill fuel on the floor.
NOTE:
Fuel pump assembly consists of fuel pump and fuel
level sensor.
1) Release the fuel pressure. 37, RELEASING OF FUEL PRESSURE, PROCE-
DURE, Fuel.>
2) Drain fuel. FUEL, PROCEDURE, Fuel.>
3) Remove the second seat. MOVAL, Second-row Seats.>
4) Remove the service hole cover.
5) Disconnect the connector from fuel pump.
6) Disconnect the quick connector, and then dis-
connect the fuel delivery hose, return hose and jet
pump hose. Fuel Delivery, Return and Evaporation Lines.>
7) Remove the nuts which install fuel pump assem-
bly onto fuel tank.
8) Remove the fuel pump assembly from the fuel
tank.
B: INSTALLATION
Install in the reverse order of removal.
NOTE:
Use a new gasket.
1. Make sure the sealing portion is free from fuel or
foreign matter before installation.
2. Tighten the nuts to the specified torque in the or-
der as shown in the figure.
Tightening torque:
4.4 N·m (0.45 kgf-m, 3.2 ft-lb)
FU-02681
FU-02669
(A) Delivery hose
(B) Jet pump hose
FU-02670(A)
(B)
FU-01141
1
2
3
4
56
7
8

FU(H6DO)-44
Fuel Pump
FUEL INJECTION (FUEL SYSTEMS)
C: INSPECTION
Connect the lead harness to the connector terminal
of fuel pump, and apply the battery power supply to
check whether the pump operates.
WARNING:
•Wipe off fuel completely.
•Keep the battery as far apart from fuel pump
as possible.
•Be sure to turn the battery supply to ON and
OFF on the battery side.
•Do not run the fuel pump for a long time un-
der non-load condition.
FU-01330
246
135

FU(H6DO)-45
Fuel Level Sensor
FUEL INJECTION (FUEL SYSTEMS)
25.Fuel Level Sensor
A: REMOVAL
WARNING:
•Place “NO FIRE” signs near the working area.
•Be careful not to spill fuel on the floor.
NOTE:
The fuel level sensor is built in fuel pump assembly.
1) Remove the fuel pump assembly. FU(H6DO)-43, REMOVAL, Fuel Pump.>
2) Disconnect the connector from fuel pump brack-
et.
3) Remove the fuel temperature sensor.
4) Remove the fuel level sensor.
B: INSTALLATION
Install in the reverse order of removal.
(A) Connector
(B) Fuel temperature sensor
(C) Fuel level sensor