AC-24
Refrigerant Leak Check
HVAC SYSTEM (HEATER, VENTILATOR AND A/C)
5. Refrigerant Leak Check
A: INSPECTION
1) At engine speed below 1500rpm, operate the A/
C system for approx. 10 minutes, and confirm that
the high-side pressure shows at least 690 kPa
(7.03 kg/cm2, 100 psi). Then stop the engine to
start the leak test.
2) Starting from the connection between high-pres-
sure pipe and evaporator, check the system for
leaks along the high-pressure side through the
compressor. The following items must be checked
thoroughly.
3) Check the joint and seam between pressure
switch (dual switch) and high-pressure pipe.
4) Check the connections between condenser and
pipes, and welded joints on the condenser.
The leak tester may detect the oil on the condenser
fins as a leak.
5) Check the joint between compressor and hoses.
6) Check the machined area of the compressor and
other joints on the compressor.
7) Check the compressor shaft seal at the area
near the center of compressor clutch pulley.
Some shaft seals show a slight amount of leakage,
about 3 g (0.1 oz) per year. This is not a problem.
8) Starting from the connection between low-pres-
sure pipe and evaporator, check the system for
leakage along the low-pressure side through the
compressor. The following items must be checked
thoroughly.
•Connection between 2 parts
•Connection between pipe and plate
•Connection between pipes
9) Visually check the rubber area of the flexible
hose for cracks.
Check the entire length of the flexible hose, espe-
cially the connection with the metal hose end.
CAUTION:
Carefully check the external surface of hoses
and tubes at approx. 25 mm (0.98 in) per sec-
ond.
10) Disconnect the drain hose from the heater
case, and check the hose end for at least 10 sec-
onds.
After the test is finished, reconnect the drain hose.
11) Turn the ignition key to the ON position, and
run the blower at high speed for approx. 1 minute.
Stop the blower to check the ventilation grill on the
instrument panel. While moving the tester closer to
the grill, run the blower for 1 or 2 seconds, then stop
it. Check the grill at that point for at least 10 sec-
onds.
12) Check the valve in the service port.
13) Visually check the rubber seal in the service
port cap.
AC-00035
(A) Flexible hose
AC-00036
(A)
AC-00037
AC-00038
AC(diag)-4
General Description
HVAC SYSTEM (AUTO A/C) (DIAGNOSTICS)
4. CONTROL SWITCHES
Start the engine and warm-up completely.
1) Inspection using switches
2) Compressor operation inspection
3) Inspection of illumination control
No. Point to check Switch operation Judgment standard
1OFF switch Press the OFF switch.
Setting temperature display goes out.
•Blower fan: OFF
•Inlet opening: FRESH
•Compressor: OFF
2
AU TO sw it c h, d r iver ’s
side temperature con-
trol dial and passen-
ger’s side temperature
control dial
1) Press the AUTO switch.
2) Turn the temperature control dial to the left
fully, and set to 18°C (65°F) (maximum cool posi-
tion).
AU TO di sp l ay i l lu mi n at e s.
•Outlet air temperature: COOL
•Blower fan: HI (AUTO)
•Outlet opening: FACE
•Inlet opening: AUTO
•Compressor: AUTO
3) Turn the temperature control dial to the right
slowly, and change the setting from 18°C (64°F)
(maximum cool position) to 32°C (85°F).
•Outlet air temperature: COOL → HOT
•Blower fan: AUTO
•Outlet opening: FACE → B/L → FOOTHEAT
•Inlet opening: AUTO
•Compressor: AUTO
4) Turn the temperature control dial to the right
fully, and set to 32°C (85°F) (maximum hot posi-
tion).
•Outlet air temperature: HOT
•Blower fan: HI (AUTO)
•Outlet opening: HEAT
•Inlet opening: FRESH (AUTO)
•Compressor: AUTO
3Defroster switch Press the defroster switch.
Defroster switch indicator illuminates.
•Outlet air temperature: AUTO
•Blower fan: AUTO
•Outlet opening: DEF
•Inlet opening: FRESH
•Compressor: ON
4FRESH/RECIRC
switchPress the FRESH/RECIRC switch.
Inlet opening switches RECIRC → FRESH or
FRESH → RECIRC each time pressing the
switch.
5MODE switch Press the MODE switch.Outlet opening switches FACE → B / L → HEAT
→ D/H each time pressing the switch.
6FAN switch Turn the FAN switch.
Blower fan switches OFF → LO → M1 → M2
→ M3 → M4 → HI each time turning the
switch and it switches in reverse order when
turned backward.
No. Point to check Switch operation Judgment standard
1Compressor1) Turn the A/C switch to ON.
2) Set the FAN switch between LO and HI.Compressor: ON
No. Point to check Switch operation Judgment standard
1Illumination Turn the lighting switch to ON. Illumination comes on.
IM (diag)-2
Basic Diagnostic Procedure
IMMOBILIZER (DIAGNOSTICS)
1. Basic Diagnostic Procedure
A: PROCEDURE
Step Check Yes No
1CHECK SECURITY INDICATOR LIGHT.
1) Turn the ignition switch to “OFF” or “ACC”.
2) Wait for 60 seconds or more.
Does the security indicator
light blink?
Go to step 2.Check the secu-
rity indicator light
circuit.
SECURITY INDI-
CATOR LIGHT
CIRCUIT,
INSPECTION,
Diagnostics Chart
for Secur ity Indica-
tor Light.>
2CHECK KEY SWITCH.
Remove the key from ignition switch.
Does the security indicator
light blink within 1 second after
removing the key?
Go to step 3.Check the key
switch circuit.
SWITCH CIR-
CUIT, INSPEC-
TION, Diagnostics
Chart for Security
Indicator Light.>
3CHECK SECURITY INDICATOR LIGHT.
Tu r n t h e i g n i t i o n s w i t c h t o O N .
Does the security indicator
light go off?
Go to step 5.Go to step 4.
4CHECK ENGINE START.
Tu r n t h e i g n i t i o n s w i t c h t o S TA R T.
Does the starter operate? Check the LAN
communication cir-
cuit.
Diagnostic Proce-
dure.>
Check the DTC
display (body inte-
grated unit). Go to
step 7.
5CHECK ENGINE START.
Tu r n t h e i g n i t i o n s w i t c h t o S TA R T.
Does the starter operate? Go to step 6.Check the LAN
communication cir-
cuit.
Diagnostic Proce-
dure.>
6CHECK ENGINE START.
Tu r n t h e i g n i t i o n s w i t c h t o S TA R T.
Does the engine start? Immobilizer sys-
tem is OK.
Check the DTC
display (ECM). Go
to step 7.
7CHECK ANY OTHER DTC ON DISPLAY.
1) Turn the ignition switch to OFF.
2) Connect the Subaru Select Monitor to data
link connector.
3) Turn the ignition switch and Subaru Select
Monitor switch to ON.
4) Read DTC on display.
Is the DTC displayed on
screen?
Go to step 8.Repair the related
parts.
8PERFORM THE DIAGNOSIS.
1) Inspect using the “Diagnostic Procedure
with Diagnostic Trouble Code (DTC).”
nostic Trouble Code (DTC).>
2) Repair the trouble cause.
3) Perform the clear memory mode.
4) Read DTC again.
Is the DTC displayed on
screen?
Inspect using the
“Diagnostic Proce-
dure with Diagnos-
tic Trouble Code
(DTC).”
nostic Procedure
with Diagnostic
Tr o u b l e C o d e
(DTC).>
Finish the diagno-
sis.
IM (diag)-3
General Description
IMMOBILIZER (DIAGNOSTICS)
2. General Description
A: CAUTION
CAUTION:
•The airbag system wiring harnesses and con-
nectors are yellow. Do not use electrical test
equipment on these circuits.
•Be careful not to damage the airbag system
wiring harness.
•While diagnostic items are being checked, do
not operate radios, portable telephones, etc.
which emit electromagnetic waves near or in-
side the vehicle.
•When turning the ignition switch to ON or
OFF while diagnostic items are being checked,
do not allow keys with different ID codes close
to the ignition switch. If the ignition key is in a
key holder, remove it from the holder before
carrying out diagnosis.
•When repeatedly turning the ignition switch
to ON or OFF while diagnostic items are being
checked, it should be switched in cycles of
“ON” for at least 5 seconds → “O F F ” fo r a t le a s t
8 seconds.
•If the engine fails to start with a registered ig-
nition key, detach the ignition key from ignition
switch and wait for approx. 1 second until secu-
rity indicator light begins to flash. And then
start the engine again.
•Before checking the diagnostic items, obtain
all keys for the vehicle to be checked pos-
sessed by owner.
•Do not install or register a body integrated
unit of another registered vehicle to diagnose
failures or inspect functions.
IM-00001
IM-00002
(1) Ignition switch position
(2) Sec.
IM-00003
ON
OFF
58(2)
(1)
IM (diag)-11
Diagnostics Chart for Security Indicator Light
IMMOBILIZER (DIAGNOSTICS)
2CHECK BODY INTEGRATED UNIT GROUND
CIRCUIT.
Measure the resistance between body inte-
grated unit harness connector terminal and
chassis ground.
Connector & terminal
(B280) No. 22 — Chassis ground:
(B281) No. 8, No. 9 — Chassis ground:
Is the resistance less than 10
Ω?
Go to step 3.Repair the open
circuit of body inte-
grated unit ground
circuit.
3CHECK BODY INTEGRATED UNIT IGNITION
CIRCUIT.
1) Turn the ignition switch to ON.(Engine OFF)
2) Measure the voltage between body inte-
grated unit harness connector terminal and
chassis ground.
Connector & terminal
(i84) No. 1 (+) — Chassis ground (–):
Is the voltage more than 10 V? Go to step 4.Check the harness
for open or shor t
circuit between
body integrated
unit and ignition
switch.
4CHECK BODY INTEGRATED UNIT POWER
SUPPLY CIRCUIT.
1) Turn the ignition switch to OFF.
2) Measure the voltage between body inte-
grated unit harness connector terminal and
chassis ground.
Connector & terminal
(B280) No. 7 (+) — Chassis ground (–):
(B281) No. 2 (+) — Chassis ground (–):
Is the voltage more than 10 V? Replace the body
integrated unit
Unit.> and replace
all the ignition keys
(including tran-
sponder). Execute
the registration
procedure next.
Refer to the “REG-
ISTRATION MAN-
UAL FO R
IMMOBILIZER”.
Check the harness
for open or shor t
circuit between
body integrated
unit and fuse.
5INSPECT WARNING BOX CIRCUIT.
1) Remove the warning box.
2) Measure the voltage between the warning
box harness connector terminal and chassis
ground.
Connector & terminal
(i116) No. 1 (+) — Chassis ground (–):
Is the voltage more than 10 V? Go to step 6.Check the harness
for open or shor t
circuit between
warning box and
fuse.
6INSPECT WARNING BOX CIRCUIT.
Measure the resistance between body inte-
grated unit harness connector terminal and
warning box harness connector terminal.
Connector & terminal
(i84) No. 33 — (i116) No. 2:
Is the resistance less than 10
Ω?
LED bulb malfunc-
tion. Replace the
warning box.
REMOVAL, Warn-
ing Box.>
Repair the har-
ness or connector.
Step Check Yes No
IDI-4
Combination Meter System
INSTRUMENTATION/DRIVER INFO
2. Combination Meter System
A: WIRING DIAGRAM
1. COMBINATION METER
B: INSPECTION
1. SELF-DIAGNOSIS
The self-diagnosis (checking of each meter, warn-
ing light, indicator, illumination, LCD, buzzer
sound) of combination meter can be performed in
the following procedure.
1) Turn the ignition switch to ON while turning the
small light to OFF.
2) Step 1) Turn the small light switch to ON within 3
seconds after step 1), then press the odo/tripmeter
knob three times.
3) Turn the small light switch to OFF, and press the
odo/trip knob three times.
4) Turn the small light switch to ON, and press the
odo/trip knob three times.
NOTE:
•Perform the steps described in 2) and 4) within
10 seconds after the ignition switch is turned to ON.
•When pressing the odo/trip meter knob four
times, the display changes to DTC display mode
(ECM, TCM).
tem.>When the self-diagnosis function operates,
the warning light, indicator, and LCD display are
checked, then every press of the odo/trip meter
knob will initiate the operation checks in the order
of meter, illumination and buzzer.
INSPECTION, Combination Meter System.> Turn
the ignition switch to OFF to cancel the self-diagno-
sis function.
•When the engine starts during diagnosis, the
self-diagnosis function is not cancelled, however,
once the vehicle starts driving, the self-diagnosis
function is cancelled automatically for safety.
IDI-5
Combination Meter System
INSTRUMENTATION/DRIVER INFO
2. LIST OF SELF-DIAGNOSIS MODE OPERATION
Speedometer,
tachometer, fuel
gauge, engine
coolant temper-
ature gauge
Microcomputer
running type
warning light,
indicator light
AT s e l e c t l e v e r
position indica-
tor light
Odo/Trip indica-
tor
SPORT shift
indicator
Illumination
(indicator nee-
dle, plate, ring,
LCD)
Buzzer (SPORT
shift buzzer)
Step 0. Processing to self-diagnosis function
Operating initial
operation
Initial illuminat-
ing
Normal Normal Initial illuminat-
ing
Initial illuminat-
ing
Not beep.
Step 1-1. Check each indication after initial operation
Repeat the
sweep opera-
tion (After hold-
ing on lowest
position for one
second, reaches
to highest posi-
tion within 5
seconds, and
after holding on
highest position
for one second,
reaches to low-
est position
within 5 sec-
onds).
Light ON With the high-
est brightness,
illuminate the
position sequen-
tially at a cycle
of 1. 5 seconds.
For the illumina-
tion order, refer
to the illumina-
tion order table.
Pe r for m t he s eg -
ment check. For
the illumination
order, refer to
the illumination
order table.
Pe rfo r m t h e se g -
ment check. For
the illumination
order, refer to
the illumination
order table.
Light at the
highest bright-
ness.
Not beep.
Step 1-2. Press the trip knob (trip knob input is not accepted till the meter indicator needle reaches the highest position): sweep
complete, AT select lever position indicator display is set
After complet-
ing sweep in
step 1-1, back to
lowest position.
Light ON Keep the posi-
tion indicated
when the trip
knob is pressed.
Underbar “ _ ” is
displayed.
“1” is displayed. Light at the
highest bright-
ness.
Not beep.
Step 2-1. Press the trip knob, and hold it: Check each meter
All meters are
moved simulta-
neously in every
0.5 sec. from
the lowest posi-
tion to highest
position.
Speedometer/
Ta c h o m e t e r :
Approx. 5
degrees at
ever y move-
ment.
Wa t er t e mp er a-
ture /Fuel
gauge: Moves 1
segment at a
time.
Light OFF Keep the posi-
tion indicated
that set in step
1-2.
Display the cur-
rent meter
directing angle
on odometer.
Ex.) Displays
135017 when
Speedometer/
Ta c h o m e t e r :
135 degrees,
Water tempera-
ture gauge/Fuel
gauge: 17 seg-
ments.
“2” is dis-
played.
Light at the
highest bright-
ness.
Not beep.
Step 2-2. Release the trip knob: Specifying the meter directing position
Stop at direct-
ing position
when the trip
knob is
released.
Light OFF Keep the posi-
tion indicated
that set in step
1-2.
Display the cur-
rent meter
directing angle
on odometer.
“2” is displayed. Light at the
highest bright-
ness.
Not beep.
Step 3-1. Press the trip knob, and hold it: Check illumination
IDI-6
Combination Meter System
INSTRUMENTATION/DRIVER INFO
•Illuminating order table
Keep the posi-
tion that speci-
fied at step 2-2.
Light OFF Varying from the
highest bright-
ness (ILL6) to
the lowest lumi-
nescence (ILL1)
ever y second.
After reaching at
ILL1, repeat it
from ILL6.
Illumination
brightness is
displayed in the
trip meter. (From
ILL6 to ILL1)
“3” is dis-
played.
Va r y i n g f r o m t h e
highest bright-
ness (ILL6) to
the lowest lumi-
nescence (ILL1)
every second.
After reaching at
ILL1, repeat it
from ILL6.
Not beep.
Step 3-2. Release the trip knob: Specifying the illumination brightness
Keep the posi-
tion that speci-
fied at step 2-2.
Light OFF Keep the bright-
ness at the time
when the trip
knob is
released.
Displays the
brightness at the
time when the
trip knob is
released in the
trip meter.
“3” is displayed. Keep the bright-
ness at the time
when the trip
knob is
released.
Not beep.
Step 4-1. Press the trip knob: Check the beeping of SPORT shift buzzer (For AT model)
All meter indica-
tor needle
returns to lowest
position.
Light OFF Light at the
highest bright-
ness. Keep the
position indi-
cated that set in
step 1-2.
Illumination
brightness is
displayed in the
trip meter.
“8” is dis-
played. Blinks
with buzzer.
Light at the
highest bright-
ness.
SPORT shift
buzzer beeps.
Step 4-2. Press the trip knob: Check the VDC indicator light (Model with VDC)
All meter indica-
tor needle
returns to lowest
position.
VDC warning
light and VDC
operation indica-
tor light blink.
Light at the
highest bright-
ness. Keep the
position indi-
cated that set in
step 1-2.
Illumination
brightness is
displayed in the
trip meter.
“4” is displayed. Light at the
highest bright-
ness.
Not beep.
Step5. Press the trip knob: Complete the self-diagnosis 1 cycle
All meter indicator needle returns to lowest position, and go back to step 1 after completion.
Illuminating
order1234567891011
Tr i p m e t e r A / B A B A B A B A B A B A B
Go back
to 1 and
repeat
Odo/trip meter
8888.8
88888
8
00000
00000
0
1111.1
11111
1
22222
22222
2
3333.3
33333
3
44444
44444
4
5555.5
55555
5
66666
66666
6
7777.7
77777
7
88888
88888
8
9999.9
99999
9
SPORT shift
indicator812345EPRND
Display time
(sec.)10.50.50.50.50.50.50.50.50.50.5
Speedometer,
tachometer, fuel
gauge, engine
coolant temper-
ature gauge
Microcomputer
running type
warning light,
indicator light
AT s e l e c t l e v e r
position indica-
tor light
Odo/Trip indica-
tor
SPORT shift
indicator
Illumination
(indicator nee-
dle, plate, ring,
LCD)
Buzzer (SPORT
shift buzzer)