Page 1908 of 2453
ME(H6DO)-42
Front Chain Cover
MECHANICAL
14.Front Chain Cover
A: REMOVAL
1) Remove the crank pulley.
41, REMOVAL, Crank Pulley.>
2) Remove the front chain cover.
NOTE:
Chain cover installation bolt has three different siz-
es. To prevent the confusion in installation, keep
these bolts on container individually.
B: INSTALLATION
1) Remove the used liquid gasket from mating sur-
face, and degrease it.
2) Apply liquid gasket to the mating surface of front
chain cover.
Liquid gasket
THREE BOND 1280B (Part No. K0877YA018)
Applying liquid gasket diameter
2.5±0.5 mm (0.098±0.020 in)
3) Install the front chain cover. Temporarily tighten
the bolts.
CAUTION:
Do not install the bolts in wrong place.
(A) M6 × 16
(B) M6 × 30
(C) M6 × 45
*: Sealing washer
(C)
(C)
(A)
(B)
(B)
ME-02029
(A)
(A) M6 × 16
(B) M6 × 30
(C) M6 × 45
*: Sealing washer
ME-02385
(C)
(C)
(A)
(B)
(B)
ME-02029
(A)
Page 1909 of 2453
ME(H6DO)-43
Front Chain Cover
MECHANICAL
4) Tighten the bolts in the numerical order as shown in the figure.
Tightening torque:
6.6 N·m (0.67 kgf-m, 4.8 ft-lb)
5) Install the crank pulley.
C: INSPECTION
Check the cover surface for scratch and damage.
Check for oil leakage on cover mating surface and installation part of crank pulley.
ME-02031
(21)
(22)(40)(39)
(38)
(37)
(36)
(35)
(34)
(33)
(32)(13)(12)(11)
(9)(10)
(23)(24)
(8)
(6)
(25)
(26)
(27)
(28)
(29)(30) (31)(19)
(18)
(17)(16) (15)(14)(20)
(3)
(2)
(4)(5)
(1)
(7)
Page 1910 of 2453
ME(H6DO)-44
Timing Chain Assembly
MECHANICAL
15.Timing Chain Assembly
A: REMOVAL
1) Remove the crank pulley.
41, REMOVAL, Crank Pulley.>
2) Remove the front chain cover.
ME(H6DO)-42, REMOVAL, Front Chain Cover.>
3) Remove the chain tensioner (RH).
NOTE:
Be careful not to come out the plunger (A).
4) Remove the chain guide (RH: between cams).
5) Remove the chain guide (RH).
6) Remove the chain tensioner lever (RH).
7) Remove the timing chain (RH).
8) Remove the chain tensioner (LH).
NOTE:
Be careful not to come out the plunger.
9) Remove the chain tensioner lever (LH).
10) Remove the chain guide (LH: between cams).
11) Remove the chain guide (LH).
12) Remove the chain guide (center).
(A) Chain guide (RH)
(B) Chain tensioner lever (RH)
(A)
ME-00501
ME-02032
ME-02033
(A)
(B)
ME-02034
ME-02035
ME-02036
ME-02037
Page 1915 of 2453

ME(H6DO)-49
Cam Sprocket
MECHANICAL
16.Cam Sprocket
A: REMOVAL
1) Remove the crank pulley.
41, REMOVAL, Crank Pulley.>
2) Remove the front chain cover.
ME(H6DO)-42, REMOVAL, Front Chain Cover.>
3) Remove the timing chain assembly.
Assembly.>
4) Remove the cam sprocket. To lock the cam-
shaft, use the ST.
ST 499977500 CAM SPROCKET WRENCH
ST 18231AA020 CAM SPROCKET WRENCH
B: INSTALLATION
1) Install the cam sprocket. To lock the camshaft,
use the ST.
Tightening torque:
29.5 N·m (3.0 kgf-m, 21.8 ft-lb)
2) Further tighten the bolt.
Tightening angle:
Intake
45°±5°
Exhaust
25°±5°
ST 499977500 CAM SPROCKET WRENCH
ST 18231AA020 CAM SPROCKET WRENCH
3) Install the timing chain assembly.
Chain Assembly.>
4) Install the front chain cover.
Chain Cover.>
5) Install the crank pulley.
INSTALLATION, Crank Pulley.>
C: INSPECTION
1) Check the cam sprocket teeth for abnormal wear
and scratches.
2) Make sure there is no free play between cam
sprocket and key.
ME-02045
ME-02046
ME-02045
ME-02046
Page 1916 of 2453
ME(H6DO)-50
Crank Sprocket
MECHANICAL
17.Crank Sprocket
A: REMOVAL
1) Remove the crank pulley.
41, REMOVAL, Crank Pulley.>
2) Remove the front chain cover.
ME(H6DO)-42, REMOVAL, Front Chain Cover.>
3) Remove the timing chain assembly.
Assembly.>
4) Remove the crank sprocket (A).
B: INSTALLATION
1) Install the crank sprocket (A).
2) Install the timing chain assembly.
Chain Assembly.>
3) Install the front chain cover.
Chain Cover.>
4) Install the crank pulley.
INSTALLATION, Crank Pulley.>
C: INSPECTION
1) Check the crank sprocket teeth for abnormal
wear and scratches.
2) Make sure there is no free play between crank
sprocket and key.
ME-02047
(A)
ME-02047
(A)
Page 1917 of 2453

ME(H6DO)-51
Rear Chain Cover
MECHANICAL
18.Rear Chain Cover
A: REMOVAL
1) Remove the crank pulley.
41, REMOVAL, Crank Pulley.>
2) Remove the front chain cover.
ME(H6DO)-42, REMOVAL, Front Chain Cover.>
3) Remove the timing chain.
44, REMOVAL, Timing Chain Assembly.>
4) Remove the cam sprocket.
49, REMOVAL, Cam Sprocket.>
5) Remove the crank sprocket.
6) Remove the oil pump.
REMOVAL, Oil Pump.>
7) Remove the water pump.
13, REMOVAL, Water Pump.>
8) Remove the rear chain cover.
NOTE:
Installation bolt has seven different sizes. To pre-
vent the confusion in installation, keep these bolts
on container individually.
B: INSTALLATION
1) Remove the used liquid gasket from mating sur-
face, and degrease it.
2) Apply liquid gasket to the mating surface of rear
chain cover.
Liquid gasket
THREE BOND 1280B (Part No. K0877 A018)
Applying liquid gasket diameter
(A) 1.0±0.5 mm (0.039±0.020 in)
(B) 3.0±1.0 mm (0.118±0.039 in)
3) Install the O-ring.
NOTE:
•Do not reuse the O-ring.
•Do not install the O-ring in wrong place.
(A) M6 × 14
(B) M6 × 18 (Silver)
(C) M6 × 30
(D) M6 × 18
(E) M8 × 43
(F) M8 × 30
(G) M6 × 22
ME-02048
(F)
(C)(D)
(E)
(G)
(A)(B)
(A) 14.2 × 1.9
(B) 19.2 × 2.4
(C) 25 × 2
(D) 31.2 × 1.9
(A)
(B)ME-02049
(B)
(D)(C)
(A)(A)
ME-02457
Page 1918 of 2453

ME(H6DO)-52
Rear Chain Cover
MECHANICAL
4) Temporarily tighten the rear chain cover.
NOTE:
Do not install the bolts in wrong place.
5) Tighten the bolts in the numerical order as
shown in the figure.
Tightening torque:
6) Install the water pump.
INSTALLATION, Water Pump.>
7) Install the oil pump.
STALLATION, Oil Pump.>
8) Install the crank sprocket.
9) Install the cam sprocket.
INSTALLATION, Cam Sprocket.>
10) Install the timing chain.
INSTALLATION, Timing Chain Assembly.>
11) Install the front chain cover.
Chain Cover.>
12) Install the crank pulley.
INSTALLATION, Crank Pulley.>
(A) M6 × 14
(B) M6 × 18 (Silver)
(C) M6 × 30
(D) M6 × 18
(E) M8 × 43
(F) M8 × 30
(G) M6 × 22
(1) — (11) 9 N·m (0.9 kgf-m, 6.5 ft-lb)
(12) — (19) 20 N·m (2.0 kgf-m, 14 ft-lb)
(20) — (30) 9 N·m (0.9 kgf-m, 6.5 ft-lb)
(31) — (38) 12 N·m (1.2 kgf-m, 8.7 ft-lb)
(39) — (45) 9 N·m (0.9 kgf-m, 6.5 ft-lb)
ME-02048
(F)
(C)(D)
(E)
(G)
(A)(B)
ME-02051(15)
(14)
(26)
(27)(13)
(25)
(24)
(23)
(22)
(21)(20)
(16)(17)
(12)
(19)(30)
(18)
(4)(3)(2)(1)(33)
(8)(9)(10)
(11)
(32)(31)(45)(44)
(43)
(42)
(41)
(40)
(39)
(38)
(37)(36)
(5)
(6)
(7)
(29)
(28)
(35)
(34)
Page 1919 of 2453
ME(H6DO)-53
Camshaft
MECHANICAL
19.Camshaft
A: REMOVAL
1) Remove the crank pulley.
41, REMOVAL, Crank Pulley.>
2) Remove the front chain cover.
ME(H6DO)-42, REMOVAL, Front Chain Cover.>
3) Remove the timing chain assembly.
Assembly.>
4) Remove the cam sprocket.
et.>
5) Remove the crank sprocket.
et.>
6) Remove the rear chain cover.
Cover.>
7) Disconnect the oil pipe.
8) Remove the rocker cover (LH).
9) Remove the plugs (LH).
10) Loosen the camshaft cap bolts equally, a little
at a time in alphabetical sequence shown in the fig-
ure.
11) Remove the camshaft caps and camshaft (LH).
NOTE:
Arrange camshaft caps in order so that they can be
installed in their original positions.
12) Similarly, remove the camshafts (RH) and re-
lated parts.(A) Bolt without filter (with white mark)
(B) Bolt with filter (without white mark)
ME-02513
(A)
(B)
ME-02055
ME-02054(1)
(2)
(8)
(7)(9)
(3)
(4)
(5)
(6)(10)
(11)(13)
(14)(12)
(15)
(16)