Page 49 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-49V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF012
CONTINUED 1
If the fault is still present when the three sensors have been disconnected:
1. Check the earth insulation of the following connections:
Injection computer brown 48-track connector B,
track F4Track 2 of the EGR valve connector
Injection computer brown 48-track connector B,
track J2Track 6 of the EGR valve connector
Injection computer black 32-track connector A,
track F2Track 2 of the accelerator pedal potentiometer
gang 2
Injection computer black 32-track connector A,
track F3Track 1 of the accelerator pedal potentiometer
gang 2
Injection computer brown 48-track connector B,
track F3Track B of the refrigerant pressure sensor
Injection computer brown 48-track connector B,
track F1Track C of the refrigerant pressure sensor
Repair if necessary.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
Page 50 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-50V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF012
CONTINUED 2
2. Check the insulation from + 12 V of the following connections:
Injection computer brown connector B track F4 Track 2 of the EGR valve connector
Injection computer brown connector B track J2 Track 6 of the EGR valve connector
Injection computer grey connector C track C2 Track 4 of the EGR valve connector
Injection computer black connector A, track F2 Track 2 of the accelerator pedal potentiometer
gang 2
Injection computer black connector A, track F3 Track 1 of the accelerator pedal potentiometer
gang 2
Injection computer black connector A, track F4 Track 6 of the accelerator pedal potentiometer
gang 2
Injection computer brown 48-track connector B,
track F3Track B of the refrigerant pressure sensor
Injection computer brown 48-track connector B,
track F1Track C of the refrigerant pressure sensor
Injection computer grey 32-track connector C,
track C3Track A of the refrigerant pressure sensor
Repair if necessary.
3. Check the insulation between the following connections after disconnecting the sensors and the
injection computer:
–tracks 2 and 6 of the pedal track 2 sensor connector.
–tracks 2 and 4 of the EGR valve position sensor connector.
–tracks B and A of the refrigerant pressure sensor connector.
If these checks do not produce the correct results, replace the faulty sensor(s).
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
Page 51 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-51V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF013
PRESENT
OR
STOREDSENSOR SUPPLY VOLTAGE No. 3
1.DEF : Sensor reference voltage too low
2.DEF : Sensor reference voltage too high
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present following a road test or after attempting to start the engine
several times.
Special notes:
If the fault is present:
–the EGR function is inhibited,
–the engine stops,
–the level 2 warning light is lit,
–the OBD warning light will come on after three consecutive driving cycles (starting
+ 5 seconds + switching off the ignition and waiting 1 minute).
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in the Wiring Check in the Introduction.
This check enables the condition and the conformity of the engine wiring harness to be checked.
The sensors connected to supply no. 3 are:
–Rail pressure sensor.
–Air flow sensor..
To locate a faulty sensor and/or connection, disconnect one of these sensors then check whether the fault
becomes stored.
If the fault is still present, repeat the operation with the other sensors.
(Wait a few seconds after each disconnection so that the computer can carry out the check).
If the fault is stored after a disconnection, replace the faulty sensor or repair its connection.
Clear the faults created by the multiple disconnections.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF013
Page 52 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-52V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF013
CONTINUED
If the fault is still present when both these sensors have been disconnected:
1. Check the earth insulation of the following connections:
Injection computer brown 48-track connector B, track G3 Track 2 of the rail pressure sensor
Injection computer 48-track brown connector B, track A4 Track 3 of the rail pressure sensor
Injection computer brown 48-track connector B, track G1 Track 5 of the air flowmeter
Injection computer 48-track brown connector B, track B4 Track 3 of the air flowmeter
Injection computer brown 48-track connector B, track E2 Track 2 of the air flow sensor
Repair if necessary.
2. Check the insulation from + 12 V of the following connections:
Injection computer brown connector B track G3 Track 2 of the rail pressure sensor
Injection computer brown connector B track A4 Track 3 of the rail pressure sensor
Injection computer brown connector B, track C4 Track 1 of the rail pressure sensor
Injection computer brown connector B track G1 Track 5 of the air flowmeter
Injection computer brown connector B track B4 Track 3 of the air flowmeter
Injection computer brown connector B track E2 Track 2 of the air flow sensor
Injection computer brown connector B track L4 Track 6 of the air flowmeter
Repair if necessary.
3. Check the insulation between the following connections after disconnecting the sensors and the
injection computer:
Tracks 1 and 3 of the rail pressure sensor and tracks 2 and 3 of the air flow sensor connector.
If these checks do not produce the correct results, replace the faulty sensor(s).
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
Page 53 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-53V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF015
PRESENT
OR
STOREDMAIN RELAY control CIRCUIT
1.DEF : Relay cut off too soon
2.DEF : Relay cut off too late
NOTESConditions for applying the fault finding procedure to stored faults:
Only deal with this fault if it is stored.
Special notes:
The injection control unit supply relay (50A) is located on the relay plate in the
engine connection unit, under the Protection and Switching Unit.
If the fault is present, the level 1 warning light is lit.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
Check the Protection and Switching Unit connections.
Check the injection computer connections.
Repair if necessary.
Check the condition of the battery terminals making sure they are correctly tightened.
Check the condition of the injection supply relay and its mounting.
Check the 5D (5A) + after ignition feed injection fuse located on the UPC.
Repair if necessary.
Check the continuity, and absence of interference resistance of the following connection:
Injection computer brown 48-track connector B
track E1Track 2 injection supply relay mounting
Repair if necessary.
If the fault is still present, contact the Techline.
IMPORTANT!WARNING
If the UPC does not detect the injection computer frames the engine fan assembly 1
will be switched on until the battery is completely discharged.
In the event that engine cooling fan 1 is not working, GMV 2 will be supplied.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF015
Page 54 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-54V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF017
PRESENT
OR
STOREDPRE-POSTHEATING UNIT CONTROL CIRCUIT
CC.1 : Short circuit to + 12 V
CC.0 : Open circuit or short circuit to earth
CO : Open circuit
1.DEF : Internal electronic fault
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after attempting to start the engine several times or after
an actuator command AC001 Preheating unit.
Special notes:
If the fault is present, it is difficult or even impossible to start the vehicle when cold.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
CC.1
NOTESNone
Check the pre-postheating unit connections and the heating plug supply cables.
Check the injection computer connections.
Repair if necessary.
Check the condition of the F2 (70A) supply fuse on the power supply fuse board.
Check the continuity and insulation against + 12 V of the following connections:
Injection computer grey 32-track connector C, track E2 Track 8 preheating unit
Injection computer grey 32-track connector C, track A4 Track 3 preheating unit
Repair if necessary.
If the fault is still present, replace the pre-postheating unit.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF017
Page 55 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-55V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF017
CONTINUED
CC.0
CO
NOTESSpecial notes: If the preheating unit is short circuited to
earth, there is a possibility that the plugs will be permanently
activated.
The heater plugs and the engine may be damaged.
Check the pre-postheating unit connections and the heating plug supply cables.
Check the injection computer connections.
Repair if necessary.
Check the condition of the F2 (70A) supply fuse on the power supply fuse board.
Check the continuity and insulation to earth of the following connections:
Injection computer grey 32-track connector C, track A4 Track 3 preheating unit
Injection computer grey 32-track connector C, track E2 Track 8 preheating unit
Repair if necessary.
If the fault is still present, replace the pre-postheating unit.
1.DEF
NOTESNone
Check the pre-postheating unit connections and the heating plug supply cables.
Check the injection computer connections.
Repair if necessary.
Check the condition of the F2 (70A) supply fuse on the power supply fuse board.
Check the continuity and insulation to earth of the following connections:
Injection computer grey 32-track connector C, track A4 Track 3 preheating unit
Injection computer grey 32-track connector C, track E2 Track 8 preheating unit
Repair if necessary.
If the fault is still present, replace the pre-postheating unit.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
Page 56 of 273

DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-56V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF025
PRESENT
OR
STOREDPRE-POSTHEATING UNIT DIAGNOSTIC LINE
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after several attempts to start the engine, or following
actuator command AC001 Preheating unit.
Special notes:
It is difficult or even impossible to start the engine when cold.
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
Check the pre-postheating unit connections.
Check the connections on all the heater plugs.
Repair if necessary.
Check fuse F2 (70A) on the power supply fuse board.
Check the resistance of the heater plugs:
Replace any plug whose resistance is not below 2 Ω at + 20˚C.
Check the continuity and absence of interference resistance of the following connections:
preheating unit track 1 cylinder 3 heater plug
preheating unit track 2 cylinder 1 heater plug
preheating unit track 6 cylinder 4 heater plug
preheating unit track 7 cylinder 2 heater plug.
Check for presence of + 12 V on track 4 of the pre-postheating unit (via fuse F2, 70A).
If the fault is still present,
Check the injection computer connections.
Check the following connections for continuity and make sure there is no extraneous resistance:
Injection computer grey 32-track connector C, track A4 track 3 preheating unit connector
Injection computer grey, 32-track connector C, track E2 track 8 of the preheating unit connector
If the fault is still present, replace the pre-postheating unit.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF025