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DIESEL INJECTION
Fault finding – Interpretation of commands13B
13B -209V3 MR-372-J84-13B250$765.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51DIESEL INJECTION
Fault finding – Interpretation of commands
SC001
WRITE SAVED DATA
NOTESAll data must be saved with command SC003 SAVE COMPUTER DATA for this
command to be run.
Writing is carried out after the computer has been reprogrammed or replaced.
Validating this command writes the data saved using command SC003 SAVE COMPUTER DATA.
The data is as follows:
–vehicle idle speed,
–injector calibration codes (if the vehicle is fitted with IMA),
–programming of exhaust gas recirculation valve data,
–options available on the vehicle and managed by the computer (E.g. air conditioning).
This data configures the computer and prevents:
–engine malfunction after reprogramming or replacing the computer,
–incorrect interpretation of the information provided by the CLIP diagnostic tool.
EDC16_V51_SC001
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DIESEL INJECTION
Fault finding – Interpretation of commands13B
13B -210V3 MR-372-J84-13B250$765.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51
SC002
ENTER INJECTOR CODES
NOTESThis command should be run after the injectors have been replaced and only if the
vehicle has been configured with IMA.
(ET104 USE OF INJECTOR CODES to YES).
If this command is not performed, the DF276 INJECTOR CODE PROGRAMMING
fault will be present.
WARNING
The letters J and Q, and figures 0 and 9 are not used in IMA coding.
If these characters are used the entry will be invalid.
Cylinder no. 1 is the cylinder located at the engine flywheel end.
Procedure to be followed:
–Read the 6-character alphanumeric codes etched on the upper section of the injector bodies.
–Use command SC002.
–Select the cylinder number for the cylinder concerned in the Desired, column, then confirm.
–Enter the injector code displayed for the cylinder.
–Enter the new codes for each cylinder, then confirm.
–When the command is completed, the modified codes appear in the Current column.
–Check that the codes correspond to those read earlier.
–If the codes entered appear in neither the Current column nor the Desired column, check the codes read and
make sure the data has been entered correctly,
The possible confusions are:
digit "1" with the letter "I"
figure 8 with the letter B
figure 5 with the letter S
–Exit fault finding mode.
–Switch off the ignition and wait for 1 min.
–Switch the ignition back on and check for faults.
–DF276 INJECTOR CODE PROGRAMMING should be stored.
If fault DF276 is still present, the command has not been performed correctly.
Start the procedure again and follow the instructions.
If the codes are still not recognised, check whether the computer's standby has been correctly set:
Switch off the ignition and wait for 1 min.
If the warning light flashes when the ignition is switched off, the computer has not been put on standby and the
command will be ignored.
If all these checks still do not enable the command to be confirmed, contact the Techline.
EDC16_V51_SC002
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DIESEL INJECTION
Fault finding – Interpretation of commands13B
13B-211V3 MR-372-J84-13B250$765.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51
SC003
SAVE COMPUTER DATA
NOTESThe data is saved before computer reprogramming or the computer is replaced.
On the CLIP tool, select the SC003 Save computer data.
If the following message appears:
"a saved file exists, do you want to overwrite this data?"
(this file corresponds to the last save carried out on the tool)
Select YES.
Confirming this command saves the following vehicle-specific data:
–injector codes,
–the EGR valve data programming;
–options available on the vehicle and managed by the computer (E.g. air conditioning).
This information will be saved on the CLIP tool.
After saving has finished, use the command SC001 Enter saved data to be able to set the new computer
parameters, after programming and reprogramming.
EDC16_V51_SC003
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DIESEL INJECTION
Fault finding – Interpretation of commands13B
13B -212V3 MR-372-J84-13B250$765.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51
SC036
REINITIALISE PROGRAMMING
NOTESThis command is used to reset the computer parameters according to the type of
operation or component repaired or replaced from the following list:
–the EGR valve,
–the damper valve.
Ignition on and engine stopped.
To run this command, select the SC036 Reinitialise programming scenario on the CLIP tool.
Procedure to be followed:
–on the main screen, select the component to reinitialise after an operation (removal - refitting or replacement
of component),
–select YES then OK to begin reinitialisation,
–select Finish on the Configuration done screen to return to the main screen,
–end of operation.
EDC16_V51_SC036
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DIESEL INJECTION
Fault finding – Interpretation of commands13B
13B -213V3 MR-372-J84-13B250$765.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51
RZ005
PROGRAMMING
NOTESThis command enables you to reinitialise the entire computer configuration according
to the vehicle.
Command RZ005 reconfigures the computer.
If the computer does not have any configuration data, use command RZ005 to enter the vehicle options:
–air conditioning,
–thermoplungers,
–cruise control/speed limiter.
These options are detected by the computer even if command RZ005 is not used.
The computer is configured as soon as the one of the vehicle's optional system components is operated.
EDC16_V51_RZ005
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DIESEL INJECTION
Fault finding – Interpretation of commands13B
13B -214V3 MR-372-J84-13B250$765.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51
RZ034
COMPUTER MEMORY
NOTESIMPORTANT
Only use this command if DF038 Computer is Present.
Ignition on and engine stopped.
Command RZ034 reinitialises the computer memory.
–With the ignition on:
–Use command RZ034.
–Switch off the ignition and wait for the message Communication lost with computer.
–Switch on the ignition again.
–Run the programming commands (see Configuration and programming)
–Use command SC036 Reinitialise programming and choose After injection computer replacement with
no save option,
–Enter the injector codes using command SC002 Enter injector codes (see Interpretation of commands),
–Switch off the ignition and wait for the message Communication lost with computer.
Perform a road test to reinitialise the parameters of the vehicle.
EDC16_V51_RZ034
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DIESEL INJECTION
Fault finding – Interpretation of commands13B
13B -215V3 MR-372-J84-13B250$765.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51
AC001
PREHEATING UNIT
NOTESThis command is only carried out if the fault DF025 Preheating unit fault finding
connection, or DF017 Preheating unit control circuit is present or stored and if no
other fault is present.
Refer to the Wiring diagrams Technical Note for the vehicle to locate the fuses and
relays concerned.
Connect the diagnostic tool and turn on the ignition.
With the preheating unit connected:
–connect the negative terminal of the voltmeter to track 8 of the preheating unit,
–connect the positive terminal of the voltmeter to the + 12 V battery,
–run command AC001 Preheating unit.
if the voltmeter does not indicate the battery voltage while the command is running (ten 1 second ON/OFF cycles):
1Check the condition of the preheating unit supply fuse F01 (70A).
Replace it if necessary.
2Check the following connections for continuity and the absence of interference resistance:
Injection computer connector C track E2 track 8 of the preheating unit connector
Injection computer connector C track A4 Track 3 of the preheating unit connector
Repair if necessary.
3Check the connections on the pre-postheating unit, heater plugs and injection computer.
Repair if necessary.
4Measure the resistance of the heater plugs. If this resistance is greater than 2 Ω replace the faulty plug(s).
5Check the continuity and absence of interference resistance between:
preheating unit track 1 cylinder 3 heater plug
preheating unit track 2 cylinder 1 heater plug
preheating unit track 6 cylinder 4 heater plug
preheating unit track 7 cylinder 2 heater plug.
6Then check for + 12 V supply on track 4 of the preheating relay connector.
If the fault is still present, replace the preheating unit.
EDC16_V51_AC001
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DIESEL INJECTION
Fault finding – Interpretation of commands13B
13B -216V3 MR-372-J84-13B250$765.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51
AC004
TURBOCHARGING SOLENOID VALVE
NOTESThis command is used to check the turbocharging circuit.
This command checks that the turbocharger and the control circuit are working properly.
Introduction
1-Check the sealing of the high pressure air circuit:
Pipes not joined or pierced, pressure sensor disconnected or poorly fitted (seal present), intercooler pierced.
To test the intercooler: stabilise the engine speed between 3,500 and 4,000 rpm with the vehicle stopped and
check that there are no leaks.
Check the resistance of the turbocharging limitation solenoid valve between tracks 1 and 2.
Replace the solenoid valve if its resistance is not 15.4 Ω ± 0.7 at 20˚C.
Check the injection computer connections.
Check for continuity and make sure there is no interference resistance on the following connection:
Injection computer grey 32-track connector C,
track E1Track 1 turbocharging solenoid valve
Repair if necessary.
Check for the presence of + 12 V after relay on track 2 of the turbocharging solenoid valve.
2 - Turbocharger control circuit check
–With the engine stopped, make sure that the control rod is in the resting position.
–Start the engine and make sure that the control rod actuates to the upper stop.
–(when the engine is switched off, the control rod should return to the rest position)
–If the control rod does not move correctly, carry out the following checks:
1) Vacuum pressure command check:
–Disconnect the solenoid valve inlet hose and connect it to a pressure gauge.
–Start the engine and run it at a stable idle speed.
–If the vacuum pressure does not reach 800 mbar ± 100: check the vacuum pressure circuit from the vacuum
pump.
–Stop the engine, reconnect the inlet hoses and go to step no. 2.
2) Solenoid valve control check:
–Disconnect the solenoid valve outlet hose.
–Start the engine and run it at a stable idle speed.
–Place your hand on the solenoid valve and block the outlet union with your thumb.
–If you notice no solenoid valve vibration, check the operation of the computer output (step 5). Solenoid valve
operation check:
–Connect the pressure gauge to the solenoid valve outlet union.
–Start the engine and run it at a stable idle speed.
If the vacuum pressure does not reach 800 mbar ± 100, replace the solenoid valve.
EDC16_V51_AC004