DIESEL INJECTION
Fault finding – System operation13B
13B - 15V3 MR-372-J84-13B250$135.mif
EDC16
PROGRAM No: C1
Vdiag No.: 51
EOBD* management:
The OBD (On Board Diagnostic) system enables the detection of any faults relating to the vehicle emission control
system (OBD EURO IV emission control standards exceeded).
This system should be active for the entire life of the vehicle.
1. Conditions causing an OBD fault
An OBD fault will be detected after 3 driving cycles and the following parameters will be registered in the computer:
–engine load,
–vehicle speed
–air temperature
–coolant temperature,
–turbocharging pressure,
–rail pressure,
–air flow,
–distance travelled in miles by the vehicle since activation of the OBD warning light.
It allows the driver to know whether the vehicle has a fault directly linked to the emission control system.
2. System faults indicated by the OBD
Only a few faults are indicated by the OBD system:
–DF001 Coolant temperature sensor circuit.
–DF003 Atmospheric pressure sensor circuit.
–DF011 Sensor feed voltage no. 1.
–DF012 Sensor feed voltage no. 2.
–DF013 Sensor feed voltage no. 3.
–DF038 Computer in 6.DEF EEPROM fault.
–DF040 Cylinder 1 injector circuit in CO Open circuit.
–DF041 Cylinder 2 injector circuit in CO Open circuit.
–DF042 Cylinder 3 injector circuit in CO Open circuit.
–DF043 Cylinder 4 injector circuit in CO Open circuit.
–DF054 Turbocharging solenoid valve control circuit in CC.0 Short circuit to earth.
–DF056 Air flow sensor circuit.
–DF209 EGR valve position sensor circuit.
–DF621 EGR valve jammed open.
Some repair operations require programming to ensure that certain engine components function correctly.
Follow the programming procedures (see Replacement of components), if replacing the exhaust gas
recirculation valve or an injector.
*EOBD: Electronic on board diagnostics
DIESEL INJECTION
Fault finding – Fault summary table13B
13B-26V3 MR-372-J84-13B250$270.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51DIESEL INJECTION
Fault finding – Fault summary table
WARNING LIGHT MANAGEMENT:
Management of instrument panel warning lights according to the faults notified.
Tool
faultDIAGNOSTIC
TOOL
DESCRIPTIONAssociated
DTCLEVEL 1
FAULT
WARNING
LIGHT
(Orange
heater plugs
On indicator
light)LEVEL 2
FAULT
WARNING
LIGHT (Red
overheating
warning
light)NO FAULT
WARNING
LIGHT ONOBD
WARNING
LIGHT ON
DF001Coolant
temperature sensor
circuit115 CO.1/CC.0 ... ... CO.1/CC.0
DF003Atmospheric
pressure sensor
circuit1051.DEF/
2.DEF/3.DEF... ...1.DEF/
2.DEF/
3.DEF
DF004Turbocharging
pressure sensor
circuit235CO.0/CC.1/
1.DEF... ... ...
DF005Engine speed
sensor circuit335 ...1.DEF/
2.DEF... ...
DF007Rail pressure
sensor circuit190 ...CO.1/CC.0/
1.DEF... ...
DF008Pedal
potentiometer
circuit gang 1225CO.0/CC.1/
1.DEF... 2.DEF ...
DF009Pedal
potentiometer gang
2 circuit2120CO.0/CC.1/
1.DEF... ... ...
DF011Sensor supply
voltage no. 1641 1.DEF/2.DEF ... ...1.DEF/
2.DEF
DF012Sensor feed voltage
no. 2651 1.DEF/2.DEF ... ...1.DEF/
2.DEF
DF013Sensor supply
voltage no. 3697 ...1.DEF/
2.DEF...1.DEF/
2.DEF
DF015Main relay control
circuit685 1.DEF/2.DEF ... ... ...
DF017Pre-postheating
unit control circuit380CC.0/CC.1 /
CO /1.DEF... ... ...
DF025Pre-postheating
unit diagnostic line670 X ... ... ...
DF037Engine immobiliser C167 ... X ... ...
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-36V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF007
PRESENT
OR
STOREDRAIL PRESSURE SENSOR CIRCUIT
CC.0 : Short circuit to earth
CO.1 : Short circuit or open circuit to + 12 V
1.DEF : Offset at minimum threshold
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present after repeated engine starts or with the engine running.
Special notes:
Use bornier Ele. 1681 or Ele. 1590 for all operations on the computer connectors.
If the fault is present:
–the engine will stop immediately,
–it is impossible to restart,
–the level 2 warning light is lit.
Priorities when dealing with a number of faults:
Deal with fault DF013 Sensor supply voltage no. 3 first, if it is present or stored.
CC.0
NOTESNone
Check the rail pressure sensor connectors.
Check the injection computer connections.
Repair if necessary.
Check the continuity and insulation to earth of the following connections:
Injection computer brown 48-track connector B
track G3Track 2 rail pressure sensor
Brown 48-track connector B injection computer
track A4Track 3 rail pressure sensor
Repair if necessary.
If the fault is still present, replace the rail pressure sensor and tighten to 35 ± 5 Nm.
Follow the recommended safety advice (see cleanliness advice).
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF007
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-51V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF013
PRESENT
OR
STOREDSENSOR SUPPLY VOLTAGE No. 3
1.DEF : Sensor reference voltage too low
2.DEF : Sensor reference voltage too high
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present following a road test or after attempting to start the engine
several times.
Special notes:
If the fault is present:
–the EGR function is inhibited,
–the engine stops,
–the level 2 warning light is lit,
–the OBD warning light will come on after three consecutive driving cycles (starting
+ 5 seconds + switching off the ignition and waiting 1 minute).
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
WARNING
This fault may appear if the wiring harness has been damaged.
Follow the procedure described in the Wiring Check in the Introduction.
This check enables the condition and the conformity of the engine wiring harness to be checked.
The sensors connected to supply no. 3 are:
–Rail pressure sensor.
–Air flow sensor..
To locate a faulty sensor and/or connection, disconnect one of these sensors then check whether the fault
becomes stored.
If the fault is still present, repeat the operation with the other sensors.
(Wait a few seconds after each disconnection so that the computer can carry out the check).
If the fault is stored after a disconnection, replace the faulty sensor or repair its connection.
Clear the faults created by the multiple disconnections.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF013
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-52V3 MR-372-J84-13B250$315.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51
DF013
CONTINUED
If the fault is still present when both these sensors have been disconnected:
1. Check the earth insulation of the following connections:
Injection computer brown 48-track connector B, track G3 Track 2 of the rail pressure sensor
Injection computer 48-track brown connector B, track A4 Track 3 of the rail pressure sensor
Injection computer brown 48-track connector B, track G1 Track 5 of the air flowmeter
Injection computer 48-track brown connector B, track B4 Track 3 of the air flowmeter
Injection computer brown 48-track connector B, track E2 Track 2 of the air flow sensor
Repair if necessary.
2. Check the insulation from + 12 V of the following connections:
Injection computer brown connector B track G3 Track 2 of the rail pressure sensor
Injection computer brown connector B track A4 Track 3 of the rail pressure sensor
Injection computer brown connector B, track C4 Track 1 of the rail pressure sensor
Injection computer brown connector B track G1 Track 5 of the air flowmeter
Injection computer brown connector B track B4 Track 3 of the air flowmeter
Injection computer brown connector B track E2 Track 2 of the air flow sensor
Injection computer brown connector B track L4 Track 6 of the air flowmeter
Repair if necessary.
3. Check the insulation between the following connections after disconnecting the sensors and the
injection computer:
Tracks 1 and 3 of the rail pressure sensor and tracks 2 and 3 of the air flow sensor connector.
If these checks do not produce the correct results, replace the faulty sensor(s).
If the fault is still present, contact the Techline.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
DIESEL INJECTION
Fault finding – Interpretation of faults13B
13B-90V3 MR-372-J84-13B250$405.mif
EDC16
PROGRAM No.: C1
Vdiag No.: 51DIESEL INJECTION
Fault finding – Interpretation of faults
DF056
PRESENT
OR
STOREDAIR FLOWMETER CIRCUIT
CC.1 : Short circuit to + 12 V
CO.0 : Open circuit or short circuit to earth
1.DEF : Offset at maximum threshold
2.DEF : Offset at minimum threshold
NOTESConditions for applying the fault finding procedure to a stored fault:
The fault is declared present after a road test.
Special notes:
If the fault is present:
–the level 1 warning light is lit,
–the OBD warning light will come on after three consecutive driving cycles (starting
+ 5 seconds + switching off the ignition and waiting 1 minute).
Use bornier Ele. 1681 or Ele. 1590 for any operation on the injection computer
connectors.
Priorities when dealing with a number of faults:
Deal with fault DF013 Sensor supply voltage no. 3 first, if it is present or stored.
CC.1
NOTESNone
Check the air flowmeter connections.
Check the injection computer connections.
Repair if necessary.
Check the continuity and the insulation to + 12 V of the following connections:
Injection computer brown 48-track connector B, track E2 Track 2 of the air flow sensor
Injection computer brown 48-track connector B, track L4 Track 6 of the air flow sensor
Injection computer brown 48-track connector B, track G1 Track 5 of the air flow sensor
Injection computer brown 48-track connector B, track B4 Track 3 of the air flow sensor
If the fault is still present, replace the air flowmeter.
AFTER REPAIRDeal with any faults.
Carry out a road test followed by another check with the diagnostic tool.
EDC16_V51_DF056
DIESEL INJECTION
Fault finding – Conformity check13B
13B - 136V3 MR-372-J84-13B250$450.mif
EDC16
PROGRAM NO.: C1
Vdiag No.: 51
AIR CIRCULATION (TURBOCHARGING/INLET) (CONTINUED)
*Opening cyclic ratio signal
NOTESOnly check conformity after a complete check using the diagnostic tool. The values
shown in this conformity check are given as a guide.
Test conditions: ENGINE OFF, IGNITION ON.
Order FunctionParameter or Status
checked or ActionDisplay and Notes Fault finding
4Air circulationPR035:Atmospheric
pressureIndicates the
atmospheric pressure
in mbar. The sensor is
built into the computer.
Default value:
750 mbar.In the event of a fault,
consult the interpretation
of DF003 Atmospheric
pressure sensor circuit.
PR132:Air flow0 < X < 10 kg/hIn the event of a fault,
consult the interpretation
of parameter DF056 Air
flow sensor circuit.
PR672:Damper valve
position setpointX < 5 %
In the event of a fault,
consult the interpretation
for fault DF226 Damper
valve circuit. PR417:OCR inlet air flapX < 5 %
PR420:Damper valve
error counterX = 0
5Sensor feedPR081:Inlet temperature
sensor voltage1.90 < X < 3.10 V
Safe value: 5 VIn the event of a fault, refer
to the interpretation of
fault DF039 Inlet air
temperature sensor
circuit.
PR079:Atmospheric
pressure sensor
voltage3.80 < X < 4 VIn the event of a fault,
consult the interpretation
of DF003 Atmospheric
pressure sensor circuit.
PR073:Air flowmeter
feed voltage0.5 < X < 1 V
Safe value: 0 VIn the event of a fault, refer
to the interpretation of
fault DF013 Sensor feed
voltage no. 3.
DIESEL INJECTION
Fault finding – Conformity check13B
13B - 138V3 MR-372-J84-13B250$450.mif
EDC16
PROGRAM NO.: C1
Vdiag No.: 51
FUEL CIRCUIT (continued)
NOTESOnly check conformity after a complete check using the diagnostic tool. The values
shown in this conformity check are given as a guide.
Test conditions: ENGINE OFF, IGNITION ON.
Order FunctionParameter or Status
checked or ActionDisplay and Notes Fault finding
4FlowPR157:Fuel flow setpoint0 < X < 60 mg/stNone
PR017:Fuel flowPR017 = PR157None
PR364:Cylinder no. 1
fuel flow
correction
0.0 mg/stIn the event of a fault, refer
to test 8: POOR
INJECTOR OPERATION. PR405:Cylinder no. 2
fuel flow
correction
PR406:Cylinder no. 3
fuel flow
correction
PR365:Cylinder no. 4
fuel flow
correction
5Rail currentPR007:Rail pressure
regulator current
setpointX = 400 ± 5 mA
Default value:
1600 mAIn the event of a fault,
consult the interpretation
of faults DF053 Rail
pressure regulation
function and DF007 Rail
pressure sensor circuit. PR006:Rail pressure
regulator currentX = PR007 ± 5 mA
Default value:
1600 mA
PR080:Rail pressure
sensor voltageX = 0.5 V
Safe value: 5 VIn the event of a fault, refer
to the interpretation of
fault DF013 Sensor feed
voltage no. 3. 6Sensor voltagePR080:Rail pressure
sensor voltage0.5 < X < 1 V
Safe value: 5 V