EC-1350< SERVICE INFOMATION >
[MR TYPE 2]
DTC P0451 EVAP CONTROL
SYSTEM PRESSURE SENSOR
• Refrigerant pressure sensor (Refer to MTC-37 .)
• Crankshaft position sensor (POS) (Refer to EC-1298, " Component Inspection " .)
OK or NG OK >> GO TO 5.
NG >> Replace malfunctioning components. 5.
CHECK APP SENSOR
Refer to EC-1468, " Component Inspection " .
OK or NG OK >> GO TO 7.
NG >> GO TO 6. 6.
REPLACE ACCELERATOR PEDAL ASSEMBLY
1. Replace accelerator pedal assembly.
2. Perform EC-1084, " Accelerator Pedal Released Position Learning " .
3. Perform EC-1084, " Throttle Valve Closed Position Learning " .
4. Perform EC-1084, " Idle Air Volume Learning " .
>> INSPECTION END 7.
CHECK EVAP CONTROL SY STEM PRESSURE SENSOR
Refer to EC-1350, " Component Inspection " .
OK or NG OK >> GO TO 8.
NG >> Replace EVAP control system pressure sensor. 8.
CHECK INTERMITTENT INCIDENT
Refer to EC-1138 .
For wiring diagram, refer to EC-1353, " Wiring Diagram " .
>> INSPECTION END
Component Inspection INFOID:0000000004500213
EVAP CONTROL SYSTEM PRESSURE SENSOR
1. Remove EVAP control system pressure sensor wit h its harness connector connected from EVAP canister.
Always replace O-ring with a new one.
2. Install a vacuum pump to EVAP control system pressure sensor.
3. Turn ignition switch ON and check output voltage between ECM terminal 42 (EVAP control system pressure sensor signal) and
ground under the following conditions.
CAUTION:
• Always calibrate the vacuum pump gauge when using it.
• Do not apply below -93.3 kP a (-700 mmHg, -27.56 inHg) or
pressure over 101.3 kPa (760 mmHg, 29.92 inHg).
4. If NG, replace EVAP control system pressure sensor. Applied vacuum kPa
(mmHg, inHg) Voltage V
Not applied 1.8 - 4.8
-26.7 (-200, -7.87) 2.1 to 2.5V lower than above value PBIB3314E
EC-1352< SERVICE INFOMATION >
[MR TYPE 2]
DTC P0452 EVAP CONTROL
SYSTEM PRESSURE SENSOR
WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Select “DATA MONITOR” mode with CONSULT-III.
5. Make sure that “FUEL T/TMP SE” is more than 0 °C (32 °F).
6. Start engine and wait at least 20 seconds.
7. Check 1st trip DTC.
8. If 1st trip DTC is detected, go to EC-1354, " Diagnosis Procedure " .
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Check that voltage between ECM terminal 43 (Fuel tank temper-
ature sensor signal) and ground is less than 4.2V.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Start engine and wait at least 20 seconds.
5. Select Service $07 with GST. If 1st trip DTC is detected, go to EC-1354, " Diagnosis Proce-
dure " .
SEF113U
DTC P0452 EVAP CONTROL
SYSTEM PRESSURE SENSOR
EC-1357
< SERVICE INFOMATION >
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1. Check harness continuity between ECM terminal 42 and EVAP control system pressure sensor terminal
2. Refer to Wiring Diagram.
2. Also check harness for short to ground and short to power.
OK or NG OK >> GO TO 15.
NG >> GO TO 14. 14.
DETECT MALFUNCTIONING PART
Check the following.
• Harness connectors E8, F8
• Harness connectors M69, E7
• Harness connectors B102, M13
• Harness for open or short between ECM and EVAP control system pressure sensor
>> Repair open circuit or short to ground or short to power in harness or connectors. 15.
CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-1350, " Component Inspection " .
OK or NG OK >> GO TO 16.
NG >> Replace EVAP control system pressure sensor. 16.
CHECK INTERMITTENT INCIDENT
Refer to EC-1138 .
>> INSPECTION END
Component Inspection INFOID:0000000004501197
EVAP CONTROL SYSTEM PRESSURE SENSOR 1. Remove EVAP control system pr essure sensor with its harness connec tor connected from EVAP canister.
Always replace O-ring with a new one.
2. Install a vacuum pump to EVAP control system pressure sensor.
3. Turn ignition switch ON and check output voltage between ECM terminal 42 (EVAP control system pressure sensor signal) and
ground under the following conditions.
CAUTION:
• Always calibrate the vacuum pu mp gauge when using it.
• Do not apply below -93.3 kP a (-700 mmHg, -27.56 inHg) or
pressure over 101.3 kPa (760 mmHg, 29.92 inHg).
4. If NG, replace EVAP control system pressure sensor. Continuity should exist.
Applied vacuum kPa (mmHg, inHg) Voltage V
Not applied 1.8 - 4.8
-26.7 (-200, -7.87) 2.1 to 2.5V lower than above value PBIB3314E
DTC P0453 EVAP CONTROL
SYSTEM PRESSURE SENSOR
EC-1359
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DTC Confirmation Procedure
INFOID:0000000004500224
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Always perform test at a temperature of 5 °C (41 °F) or more.
WITH CONSULT-III
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON.
4. Select “DATA MONITOR” mode with CONSULT-III.
5. Make sure that “FUEL T/TMP SE” is more than 0 °C (32 °F).
6. Wait at least 10 seconds.
7. Check 1st trip DTC.
8. If 1st trip DTC is detected, go to EC-1361, " Diagnosis Procedure " .
WITH GST
1. Start engine and warm it up to normal operating temperature.
2. Check that voltage between ECM terminal 43 (Fuel tank temper- ature sensor signal) and ground is less than 4.2V.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Wait at least 10 seconds.
5. Select Service $07 with GST.
If 1st trip DTC is detected, go to EC-1361, " Diagnosis Proce-
dure " .
SEF113U
DTC P0453 EVAP CONTROL
SYSTEM PRESSURE SENSOR
EC-1365
< SERVICE INFOMATION >
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CHECK EVAP CANISTER
Weigh the EVAP canister with the EVAP canister vent control valve and EVAP control system pressure sen-
sorattached.
The weight should be less than 1.9 kg (4.2 lb).
OK or NG OK >> GO TO 22.
NG >> GO TO 21. 21.
DETECT MALFUNCTIONING PART
Check the following.
• EVAP canister for damage
• EVAP hose connected to EVAP canister for clogging or poor connection
>> Repair hose or replace EVAP canister. 22.
CHECK INTERMITTENT INCIDENT
Refer to EC-1138 .
>> INSPECTION END
Component Inspection INFOID:0000000004501198
EVAP CONTROL SYSTEM PRESSURE SENSOR 1. Remove EVAP control system pr essure sensor with its harness connec tor connected from EVAP canister.
Always replace O-ring with a new one.
2. Install a vacuum pump to EVAP control system pressure sensor.
3. Turn ignition switch ON and check output voltage between ECM terminal 42 (EVAP control system pressure sensor signal) and
ground under the following conditions.
CAUTION:
• Always calibrate the vacuum pu mp gauge when using it.
• Do not apply below -93.3 kP a (-700 mmHg, -27.56 inHg) or
pressure over 101.3 kPa (760 mmHg, 29.92 inHg).
4. If NG, replace EVAP control system pressure sensor. Applied vacuum kPa
(mmHg, inHg) Voltage V
Not applied 1.8 - 4.8
-26.7 (-200, -7.87) 2.1 to 2.5V lower than above value PBIB3314E
DTC P0460 FUEL LEVEL SENSOR
EC-1381
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DTC P0460 FUEL LEVEL SENSOR
Component Description INFOID:0000000004500235
The fuel level sensor (3) is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the combination meter. The combination meter sends the fuel level
sensor signal to the ECM through CAN communication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float.
• Fuel level sensor unit and fuel pump (1)
• Fuel pressure regulator (2)
• Fuel tank temperature sensor (4)
On Board Diagnosis Logic INFOID:0000000004500236
NOTE:
• If DTC P0460 is displayed with DTC UXXXX, first perform the tr ouble diagnosis for DTC UXXXX.
• If DTC P0460 is displayed with DT C P0607, first perform the trouble diagnosis for DTC P0607. Refer
to EC-1395 .
When the vehicle is parked, naturally the fuel level in the fuel tank is stable. It means that output signal of the
fuel level sensor does not change. If ECM senses sloshi ng signal from the sensor, fuel level sensor malfunc-
tion is detected.
DTC Confirmation Procedure INFOID:0000000004500237
NOTE:
If DTC Confirmation Procedure has been previously conduc ted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
1. Start engine and wait maximum of 2 consecutive minutes.
2. Check 1st trip DTC.
3. If 1st trip DTC is detected, go to EC-1381, " Diagnosis Procedure " .
Diagnosis Procedure INFOID:00000000045002381.
CHECK FUEL GAUGE OPERATION
Refer to DI-10, " Self-Diagnosis Mode of Combination Meter " .
OK or NG OK >> GO TO 2.
NG >> Follow the instruction of DI-10, " Self-Diagnosis Mode of Combination Meter " .
2.
CHECK FUEL LEVEL SENSOR AND CIRCUIT
Refer to DI-16, " Fuel Level Sensor Signal Inspection " .
OK or NG OK >> GO TO 3.
NG >> Repair or replace malfunctioning parts. BBIA0704E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0460
0460 Fuel level sensor circuit
noise Even though the vehicle is parked, a signal be-
ing varied is sent from the fuel level sensor to
ECM. • Harness or connectors
(CAN communication line is open or
shorted)
• Harness or connectors (Fuel level sensor circuit is open or short-
ed)
• Combination meter
• Fuel level sensor
DTC P0461 FUEL LEVEL SENSOR
EC-1383
< SERVICE INFOMATION >
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DTC P0461 FUEL LEVEL SENSOR
Component Description INFOID:0000000004501200
The fuel level sensor (3) is mounted in the fuel level sensor unit. The
sensor detects a fuel level in the fuel tank and transmits a signal to
the combination meter. The combination meter sends the fuel level
sensor signal to the ECM through CAN communication line.
It consists of two parts, one is mechanical float and the other is vari-
able resistor. Fuel level sensor output voltage changes depending on
the movement of the fuel mechanical float.
• Fuel level sensor unit and fuel pump (1)
• Fuel pressure regulator (2)
• Fuel tank temperature sensor (4)
On Board Diagnosis Logic INFOID:0000000004500241
NOTE:
• If DTC P0461 is displayed with DTC UXXXX, first perform the tr ouble diagnosis for DTC UXXXX.
• If DTC P0461 is displayed with DT C P0607, first perform the trouble diagnosis for DTC P0607. Refer
to EC-1395 .
This diagnosis detects the fuel gauge malfunction of the gauge not moving even after a long distance has
been driven.Driving long distances naturally affect fuel gauge level.
Overall Function Check INFOID:0000000004500242
Use this procedure to check the overall function of the f uel level sensor function. During this check, a 1st trip
DTC might not be confirmed.
WARNING:
When performing following procedure, be sure to observe the handling of the fuel.
Refer to FL-4 .
TESTING CONDITION:
Before starting overall function check, preparation of draining fuel and refilling fuel is required.
WITH CONSULT-III
NOTE:
Start from step 10, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/
8 Imp gal) in advance.
1. Prepare a fuel container and a spare hose.
2. Release fuel pressure from fuel line, refer to EC-1086, " Fuel Pressure Check " .
3. Remove the fuel feed hose on the fuel level sensor unit.
4. Connect a spare fuel hose where the fuel feed hose was removed.
5. Turn ignition switch OFF and wait at least 10 seconds then turn ON.
6. Select “FUEL LEVEL SE” in “DAT A MONITOR” mode with CONSULT-III.
7. Check “FUEL LEVEL SE” output voltage and note it.
8. Select “FUEL PUMP RELAY” in “A CTIVE TEST” mode with CONSULT-III.
9. Touch “ON” and drain fuel approximately 30 (7-7/8 US gal, 6-5/8 Imp gal) and stop it.
10. Check “FUEL LEVEL SE” output voltage and note it.
11. Fill fuel into the fuel tank for 30 (7-7/8 US gal, 6-5/8 Imp gal). BBIA0704E
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0461
0461 Fuel level sensor circuit
range/performance The output signal of the fuel level sensor does
not change within the specified range even
though the vehicle has been driven a long dis-
tance. • Harness or connectors
(CAN communication line is open or
shorted)
• Harness or connectors (Fuel level sensor circuit is open or short-
ed)
• Combination meter
• Fuel level sensor
Diagnosis Procedure " .
WITH GST
NOTE:
Start from step 8, if it is possible to confirm that the fuel cannot be drained by 30 (7-7/8 US gal, 6-5/8
Imp gal) in advance.
1. Prepare a fuel container and a spare hose.
2. Release fuel pressure from fuel line, refer to EC-1086, " Fuel Pressure Check " .
3. Remove the fuel feed hose on the fuel level sensor unit.
4. Connect a spare fuel hose where the fuel feed hose was removed.
5. Turn ignition switch ON.
6. Drain fuel by 30 (7-7/8 US gal, 6-5/8 Imp gal) from the fuel tank using proper equipment.
7. Confirm that the fuel gauge indication varies.
8. Fill fuel into the fuel tank for 30 (7-7/8 US gal, 6-5/8 Imp gal).
9. Confirm that the fuel gauge indication varies.
10. If NG, go to EC-1384, " Diagnosis Procedure " .
Diagnosis Procedure INFOID:0000000004501202Self-Diagnosis Mode of Combination Meter " .
OK or NG OK >> GO TO 2.
NG >> Follow the instruction of DI-10, " Self-Diagnosis Mode of Combination Meter " .
Fuel Level Sensor Signal Inspection " .
OK or NG OK >> GO TO 3.
NG >> Repair or replace malfunctioning parts. .
>> INSPECTION END
Removal and Installation INFOID:0000000004501203
FUEL LEVEL SENSOR
Refer to FL-5 .