EXL-5
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P IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) ............................
224
IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) : Diagnosis Pro-
cedure ...................................................................
224
EXTERIOR LAMP FUSE ..................................226
Description ............................................................226
Diagnosis Procedure .............................................226
HEADLAMP (HI) CIRCUIT ...............................227
Component Function Check ..................................227
Diagnosis Procedure .............................................227
HEADLAMP (LO) CIRCUIT ..............................229
Component Function Check ..................................229
Diagnosis Procedure .............................................229
FRONT FOG LAMP CIRCUIT ..........................231
Component Function Check ..................................231
Diagnosis Procedure .............................................231
PARKING LAMP CIRCUIT ...............................233
Component Function Check ..................................233
Diagnosis Procedure .............................................233
TURN SIGNAL LAMP CIRCUIT .......................235
Description ............................................................235
Component Function Check ..................................235
Diagnosis Procedure .............................................235
OPTICAL SENSOR ..........................................238
Description ............................................................238
Component Function Check ..................................238
Diagnosis Procedure .............................................238
HAZARD SWITCH ............................................241
Component Function Check ..................................241
Diagnosis Procedure .............................................241
TAIL LAMP CIRCUIT .......................................243
Component Function Check ..................................243
Diagnosis Procedure .............................................243
LICENSE PLATE LAMP CIRCUIT ...................245
Component Function Check ..................................245
Diagnosis Procedure .............................................245
REAR FOG LAMP CIRCUIT ............................246
Component Function Check ..................................246
Diagnosis Procedure .............................................246
HEADLAMP SYSTEM ......................................248
Wiring Diagram - HEADLAMP - ............................248
AUTO LIGHT SYSTEM ....................................252
Wiring Diagram - AUTO LIGHT SYSTEM - ...........252
HEADLAMP AIMING CONTROL SYSTEM
(MANUAL) ........................................................
256
Description ............................................................256
Wiring Diagram - HEADLAMP AIMING CON-
TROL SYSTEM (MANUAL) - .................................
256
Component Inspection ...........................................257
FRONT FOG LAMP SYSTEM .........................259
Wiring Diagram - FRONT FOG LAMP - ................259
TURN SIGNAL AND HAZARD WARNING
LAMP SYSTEM ...............................................
262
Wiring Diagram - TURN AND HAZARD WARN-
ING LAMPS - .........................................................
262
PARKING, LICENSE PLATE AND TAIL
LAMPS SYSTEM ............................................
267
Wiring Diagram - PARKING, LICENSE PLATE
AND TAIL LAMPS - ...............................................
267
STOP LAMP ....................................................271
Wiring Diagram - STOP LAMP - ............................271
BACK-UP LAMP .............................................274
Wiring Diagram - BACK-UP LAMP - ......................274
REAR FOG LAMP SYSTEM ...........................277
Wiring Diagram - REAR FOG LAMP - ...................277
ECU DIAGNOSIS .......................................280
BCM (BODY CONTROL MODULE) ...............280
Reference Value ....................................................280
Wiring Diagram - BCM - ........................................303
Fail-safe .................................................................309
DTC Inspection Priority Chart .............................311
DTC Index .............................................................312
IPDM E/R (INTELLIGENT POWER DISTRI-
BUTION MODULE ENGINE ROOM) ..............
314
Reference Value ....................................................314
Wiring Diagram - IPDM E/R - ................................322
Fail-safe .................................................................325
DTC Index .............................................................327
SYMPTOM DIAGNOSIS ............................328
EXTERIOR LIGHTING SYSTEM SYMPTOMS .328
Symptom Table .....................................................328
BOTH SIDE HEADLAMPS (HI) ARE NOT
TURNED ON ...................................................
331
Description .............................................................331
Diagnosis Procedure .............................................331
BOTH SIDE HEADLAMPS (LO) ARE NOT
TURNED ON ...................................................
332
Description .............................................................332
Diagnosis Procedure .............................................332
PARKING, LICENSE PLATE AND TAIL
LAMPS ARE NOT TURNED ON .....................
333
Description .............................................................333
Diagnosis Procedure .............................................333
EXL-6
BOTH SIDE FRONT FOG LAMPS ARE NOT
TURNED ON ....................................................
334
Description .............................................................334
Diagnosis Procedure .............................................334
PRECAUTION ............................................335
PRECAUTIONS ...............................................335
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................
335
ON-VEHICLE MAINTENANCE ..................336
HEADLAMP AIMING ADJUSTMENT .............336
Description .............................................................336
Aiming Adjustment Procedure (Low Beam) ...........337
Aiming Adjustment Procedure (High Beam) ..........338
FRONT FOG LAMP AIMING ADJUSTMENT .341
Description .............................................................341
Aiming Adjustment Procedure ...............................341
ON-VEHICLE REPAIR ...............................343
FRONT COMBINATION LAMP .......................343
Exploded View .......................................................343
Removal and Installation .......................................343
Replacement .........................................................344
Disassembly and Assembly ...................................344
FRONT FOG LAMP .........................................346
Exploded View .......................................................346
Removal and Installation .......................................346
Replacement .........................................................346
OPTICAL SENSOR .........................................348
Exploded View .......................................................348
Removal and Installation .......................................348
LIGHTING & TURN SIGNAL SWITCH ............349
Exploded View ......................................................349
Removal and Installation .......................................349
HEADLAMP AIMING SWITCH .........................350
Exploded View ......................................................350
Removal and Installation .......................................350
HAZARD SWITCH ............................................351
Exploded View ......................................................351
Removal and Installation .......................................351
SIDE TURN SIGNAL LAMP .............................352
Exploded View ......................................................352
Removal and Installation .......................................352
REAR COMBINATION LAMP ..........................354
Exploded View ......................................................354
Removal and Installation .......................................354
Replacement .........................................................355
HIGH-MOUNTED STOP LAMP ........................356
Exploded View ......................................................356
Removal and Installation .......................................356
REAR FOG LAMP ............................................357
Exploded View ......................................................357
Removal and Installation .......................................357
Replacement .........................................................357
LICENSE PLATE LAMP ...................................358
Exploded View ......................................................358
Removal and Installation .......................................358
Replacement .........................................................358
SERVICE DATA AND SPECIFICATIONS
(SDS) .........................................................
360
SERVICE DATA AND SPECIFICATIONS
(SDS) ................................................................
360
Bulb Specifications ................................................360
INSPECTION AND ADJUSTMENT
EXL-9
< BASIC INSPECTION >[XENON TYPE]
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INSPECTION AND ADJUSTMENT
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Description
INFOID:0000000003894984
CAUTION:
• When replacing the auto levelizer control unit, you must perform “WRITE CONFIGURATION” with
CONSULT-III.
- Complete the procedure of “WRITE CONFIGURATION” in order.
When replacing the auto levelizer control unit, perform “SENSOR INITIALIZE” with CONSULT-III.
ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT : Special Repair Re-
quirement
INFOID:0000000003894985
1.WRITING VEHICLE SPECIFICATION
CONSULT-III Configuration
Perform “WRITE CONFIGURATION” to write vehicle specification. Refer to EXL-9, "
CONFIGURATION
(HEADLAMP LEVELIZER) : Special Repair Requirement".
>> GO TO 2.
2.SENSOR INITIALIZE
CONSULT-III Work support
Perform “SENSOR INITIALIZE”. Refer to EXL-10, "
SENSOR INITIALIZE : Special Repair Requirement
(HEADLAMP AIMING CONTROL SYSTEM)".
>> WORK END
CONFIGURATION (HEADLAMP LEVELIZER)
CONFIGURATION (HEADLAMP LEVELIZER) : DescriptionINFOID:0000000003894986
Vehicle specification needs to be written with CONSULT-III because it is not written after replacing the auto
levelizer control unit.
CAUTION:
When replacing the auto levelizer control unit, you must perform “WRITE CONFIGURATION” with
CONSULT-III.
Complete the procedure of “WRITE CONFIGURATION” in order.
CONFIGURATION (HEADLAMP LEVELIZER) : Special Repair Requirement
INFOID:0000000003894987
1.WRITE CONFIGURATION
CONSULT-III Configuration
1. Select “WRITE CONFIGURATION”.
2. Select “Setting change”.
3. When “COMMAND FINISHED”, select “END”.
>> WORK END
SENSOR INITIALIZE
Function Description
WRITE CONFIGURATION Writes the vehicle configuration automatically.
EXL-10
< BASIC INSPECTION >[XENON TYPE]
INSPECTION AND ADJUSTMENT
SENSOR INITIALIZE : Description
INFOID:0000000003774311
HEADLAMP AIMING CONTROL SYSTEM
Perform the sensor initialize when installing, removing and replacing the auto levelizer control unit and sus-
pension components.
SENSOR INITIALIZE : Special Repair Requirement (HEADLAMP AIMING CONTROL
SYSTEM)
INFOID:0000000003774312
1.VEHICLE CONDITION CHECK
1. Park the vehicle in the straight-forward position.
2. Unload the vehicle (no passenger aboard).
>> GO TO 2.
2.SENSOR INITIALIZE
CONSULT-III WORK SUPPORT
1. Select "SENSOR INITIALIZE" of HEADLAMP LEVELIZER work support item.
2. Select "START".
3. When "INITIALIZE COMPLETE", select "END".
CAUTION:
If "INITIALIZE NOT DONE" is indicated, auto levelizer control unit detects that the sensor lever sig-
nal changes. The sensor initialize is cancelled. In this case, turn the ignition switch OFF to prevent
the vehicle from the height change. Perform the sensor initialize again.
Is the sensor initialize completed?
YES >> GO TO 3.
NO >> Perform the sensor initialize again.
3.SELF-DIAGNOSIS RESULT CHECK
Perform the self-diagnosis with CONSULT-III. Check that any DTC is not detected.
Is any DTC detected?
YES >> GO TO 2.
NO >> Sensor initialize completed
AUTO LIGHT SYSTEM
EXL-13
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AUTO LIGHT SYSTEM
System DiagramINFOID:0000000003773527
System DescriptionINFOID:0000000003773528
OUTLINE
Auto light system is controlled by each function of BCM and IPDM E/R.
Control by BCM- Combination switch reading function
- Headlamp control function
- Auto light function
- Delay timer function
Control by IPDM E/R- Relay control function
Auto light system has the auto light function and the delay timer function.
- Auto light function turns the exterior lamps* and each illumination ON/OFF automatically according to the
outside brightness.
- When auto light system turns the exterior lamps ON with the ignition switch OFF, delay timer function turns
the exterior lamps OFF depending on the vehicle condition with the auto light function after a certain period
of time.
*: Headlamp (LO/HI), parking lamp, tail lamp and front fog lamp (Headlamp HI and front fog lamp depend on
the combination switch condition.)
AUTO LIGHT FUNCTION
BCM detects the combination switch condition with the combination switch reading function.
BCM supplies voltage to optical sensor when the ignition switch is turned ON or ACC.
Optical sensor converts outside brightness (lux) to voltage and transmits the optical sensor signal to BCM.
BCM judges outside brightness from the optical sensor signal and judges ON/OFF condition of the exterior
lamp and each illumination according to the outside brightness.
BCM transmits each request signal to IPDM E/R with CAN communication according to ON/OFF condition
by the auto light function.
NOTE:
ON/OFF timing differs based on the sensitivity from the setting. The setting can be set by CONSULT-III. Refer
to EXL-28, "
HEADLAMP : CONSULT-III Function (BCM - HEAD LAMP)".
DELAY TIMER FUNCTION
BCM turns the exterior lamp OFF depending on the vehicle condition with the auto light function when the igni-
tion switch is turned OFF.
Turns the exterior lamp OFF 5 minutes after detecting that any door opens (Door switch ON).
Turns the exterior lamp OFF a certain period of time* after closing all doors (Door switch ON→OFF).
JPLIA0804GB
EXL-14
< FUNCTION DIAGNOSIS >[XENON TYPE]
AUTO LIGHT SYSTEM
Turns the exterior lamp OFF with the ignition switch ACC or the light switch OFF.
*: The preset time is 45 seconds. The timer operating time can be set by CONSULT-III. Refer to EXL-28,
"HEADLAMP : CONSULT-III Function (BCM - HEAD LAMP)".
NOTE:
When any position other than the light switch AUTO is set, the auto light system function switches to the exte-
rior lamp battery saver function.
Component Parts LocationINFOID:0000000003773529
Component DescriptionINFOID:0000000003773530
1. Combination switch 2. Optical sensor 3. IPDM E/R
4. BCM
A. Instrument upper panel (RH) B. Engine room (LH) C. Behind the combination meter
J P L I A 111 9 Z Z
Part Description
BCM Detects each switch condition by the combination switch reading function.
Judges the outside brightness from the optical sensor signal.
Judges the OFF timing according to the vehicle condition.
Judges the ON/OFF status of the exterior lamp and each illumination according to the
outside brightness and the vehicle condition.
Requests ON/OFF of each relay to IPDM E/R (with CAN communication).
IPDM E/RControls the integrated relay, and supplies voltage to the load according to the request
from BCM (with CAN communication).
Combination switch
(Lighting & turn signal switch)Refer to BCS-8, "
System Diagram".
Optical sensor Refer to EXL-69, "
Description".
HEADLAMP AIMING CONTROL SYSTEM (AUTO)
EXL-15
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HEADLAMP AIMING CONTROL SYSTEM (AUTO)
System DiagramINFOID:0000000003774320
System DescriptionINFOID:0000000003774321
OUTLINE
Headlamp aiming control system is controlled by auto levelizer control unit.
Auto levelizer control unit controls the headlamp light axis height appropriately depending on the vehicle rear
height.
Auto levelizer control unit detects the vehicle condition necessary for the aiming motor control with the fol-
lowing signals.
- Sensor lever signal (detected by the sensor lever)
- Tail lamp signal (inputted from IPDM E/R)
- Vehicle speed signal (8-pulse) (inputted from combination meter)
HEADLAMP AUTO AIMING OPERATION
Auto levelizer control unit calculates vehicle pitch angle from sensor lever signal and determines the neces-
sary correction to compensate the deviation from standard light axis position.
Auto levelizer control unit outputs aiming motor drive signal when operating conditions are satisfied.
Operating condition
- Ignition switch ON
- Tail lamp ON
Auto levelizer control unit changes the aiming motor drive signal when any of the correcting condition is
detected. Output is maintained if other condition is detected.
Correcting condition- Tail lamp is turned ON.
- Vehicle posture becomes stable after the vehicle posture change is detected with the tail lamp ON and the
vehicle stopped.
- Vehicle speed is maintained with the tail lamp ON and the vehicle driven.
CAUTION:
Adjusted axis position may differ from the preset position although the headlamp auto aiming acti-
vates properly when the suspension is replaced or worn.
JPLIA0171GB
EXL-30
< FUNCTION DIAGNOSIS >[XENON TYPE]
DIAGNOSIS SYSTEM (BCM)
ACTIVE TEST
FLASHER
FLASHER : CONSULT-III Function (BCM - FLASHER)INFOID:0000000003773549
WORK SUPPORT
*: Factory setting
DATA MONITOR
DOOR SW-RR
[On/Off]The switch status input from rear door switch RH
DOOR SW- RL
[On/Off]The switch status input from rear door switch LH
DOOR SW-BK
[On/Off]NOTE:
The item is indicated, but not monitored.
OPTICAL SENSOR
[V]The value of exterior brightness voltage input from the optical sensor Monitor item
[Unit]Description
Test item Operation Description
TA I L L A M POnTransmits the position light request signal to IPDM E/R with CAN com-
munication to turn the tail lamp ON.
Off Stops the position light request signal transmission.
HEAD LAMPHiTransmits the high beam request signal with CAN communication to turn
the headlamp (HI).
LowTransmits the low beam request signal with CAN communication to turn
the headlamp (LO).
Off Stops the high & low beam request signal transmission.
FR FOG LAMPOnTransmits the front fog lights request signal to IPDM E/R with CAN com-
munication to turn the front fog lamp ON.
Off Stops the front fog lights request signal transmission.
RR FOG LAMPOn Outputs the voltage to turn the rear fog lamp ON.
Transmits the rear fog lamp status signal to the combination meter with
CAN communication to turn the rear fog lamp indicator lamp ON.
Off Stops the voltage to turn the rear fog lamp OFF.
Stops the rear fog lamp status signal transmission.
DAYTIME RUNNING LIGHTOn
NOTE:
The item is indicated, but cannot be tested.
Off
CORNERING LAMPRH
NOTE:
The item is indicated, but cannot be tested. LH
Off
ILL DIM SIGNALOn
NOTE:
The item is indicated, but cannot be tested.
Off
Service item Setting item Setting
HAZARD ANSWER
BACKLock Only* With locking only
Sets the hazard warning lamp answer back function
when the door is lock/unlock with the request switch or
the key fob. Unlk Only With unlocking only
Lock/Unlk With locking/unlocking
Off Without the function