Page 3467 of 3924

PS-12
< SERVICE INFORMATION >
STEERING COLUMN
STEERING COLUMN
Removal and InstallationINFOID:0000000001327714
COMPONENTS
CAUTION:
Care must be taken not to give axial impact to steering column assembly during removal and instal-
lation.
Care must be taken not to move steering gear during removal of steering column assembly.
REMOVAL
1. Set vehicle to the straight ahead-direction.
2. Remove driver air bag module from steering wheel. Refer to SRS-34
.
3. Disconnect steering switch connector, remove steering wheel lock nut, then remove steering wheel. Refer to SRS-36
.
4. Remove steering column cover. Refer to IP-10
.
5. Remove combination switch & spiral cabl e from steering column assembly. Refer to SRS-36
.
6. Remove instrument lower panel (driver side). Refer to IP-10
.
7. Remove combination meter. Refer to IP-10
.
1. Steering wheel 2. Combination switch & spiral cable 3. Steering column assembly
4. Collar 5. Hole cover seal 6. Clamp
7. Hole cover 8. Lower shaft 9. Lower joint
Refer to GI-8, "
Component", for the symbols in the figure.
SGIA1612E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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STEERING COLUMNPS-13
< SERVICE INFORMATION >
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8. Remove fixing bolts of knee protector, then remove knee protec- tor from vehicle.
9. Disconnect harness connector from each switch on steering col- umn shaft, then separate vehicle side harness from it.
10. Remove lock nut and bolt, then separate lower shaft from upper joint of steering column assembly.
11. Remove fixing bolts and nuts from steering member, remove steering column assembly from steering member.
12. Remove hole cover seal and clamp.
13. Remove mounting nuts, then remove hole cover from panel.
14. Raise vehicle, then remove mounting bolts of lower joint.
15. Remove lower joint and lower shaft from vehicle.
INSPECTION AFTER REMOVAL
Check if there is something wrong with jacket tube of steering column assembly and collar etc. And then if
they are damaged, replace with new one.
SGIA0552E
SGIA0554E
SGIA0555E
SGIA0557E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
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POWER STEERING GEAR AND LINKAGEPS-19
< SERVICE INFORMATION >
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When steering wheel is set in the straight ahead direction, confirm slit of lower joint fits with the projection on rear cover cap, further-
more marking position on steering gear assembly nearly fits with
the projection on rear cover cap.
After installation, bleed air from piping. Refer to PS-7, "
Air Bleeding
Hydraulic System".
INSPECTION AFTER INSTALLATION
Check if steering wheel turns smoothly when it is tur ned several times fully to the end of the left and right.
Disassembly and AssemblyINFOID:0000000001327717
COMPONENTS
SGIA0539E
1. Outer socket 2. Boot clamp 3. Boot
4. Inner socket 5. Boot clamp 6. Gear housing assembly
7. Rack oil seal 8. Rack assembly 9. Rack Teflon ring
10. O-ring 11. End cover assembly 12. Cylinder tubes
SGIA1678E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
Page 3475 of 3924

PS-20
< SERVICE INFORMATION >
POWER STEERING GEAR AND LINKAGE
CAUTION:
Secure steering gear assembly with a vise, using copperplates or something similar to prevent it from being damaged.
Do not grip cylinder with a vise.
Before performing disassembly, clean steering gear assembly
with kerosene. Be careful not to bring any kerosene into con-
tact with the discharge an d return port connectors.
DISASSEMBLY
1. Remove cylinder tubes from gear housing assembly.
2. Remove rear cover cap from gear housing assembly.
3. Measure adjusting screw height from gear housing assembly,
then loosen adjusting screw.
CAUTION:
Do not turn adjusting screw more than twice.
Replace steering gear assembly when adjusting screw is
removed or more than twice.
4. Use a rear cover wrench (SST) to remove rear cover from pinion assembly.
5. Remove O-ring with a flat-bladed screwdriver, and pull out rear cover.
6. Remove pinion assembly from gear housing assembly. CAUTION:
In order to protect oil seal from any damage, pull pinion
assembly out straightly.
7. Loosen lock nut of outer socket, and remove outer socket.
8. Remove boot clamps of the small diameter side and the large diameter side, then remove boot.
CAUTION:
13. Pinion assembly 14. O-ring 15. Rear cover
16. Rear cover cap
Refer to GI-8, "
Component" and the followings for the symbols in the figure.
: Apply power steering fluid.
: A p p l y G e n u i n e L i q u i d G a s k e t , T h r e e B o n d 1111 B o r e q u i v a l e n t .
: Apply multi-purpose grease.
SGIA0544E
SGIA0568E
SGIA0728E
SGIA0508E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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POWER STEERING GEAR AND LINKAGEPS-21
< SERVICE INFORMATION >
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When removing boots, be careful not to damage inner socket and gear housing assembly. If they
are damaged, change th em to avoid oil leaks.
9. Drill out the clinching part of cylinder outer rim with a 3 mm (0.12 in) drill in 1.5 mm (0.059 in) depth.
10. Remove end cover assembly with a 45 mm (1.77 in) open head (suitable tool).
CAUTION:
Be careful not to damage rack. If it is damaged, replace
rack. Otherwise, oil leaks may result.
11. Pull rack assembly with rack oil seal out of gear housing assem- bly.
CAUTION:
Be careful not to damage cylinder. If it is damaged, replace
gear housing assembly. Otherw ise, oil leaks may result.
12. Heat rack Teflon ring to approximately. 40 °C (104 °F) with a
dryer, then remove it and O-ring from rack.
CAUTION:
Be careful not to damage rack. If it is damaged, change to a
new one to avoid oil leaks.
13. Use a taped 29 mm (1.14 in) socket and an extension bar. Remove rack oil seal from gear housing assembly.
CAUTION:
Be careful not to damage gear housing assembly and cylin-
der inner wall. If it is damaged, gear housing assembly
must be replaced. Otherwi se, oil leaks will result.
INSPECTION AFTER DISASSEMBLY
Boot
Check boot for cracks and deformati on. Replace it, if necessary.
Rack
Check rack for damage and wear. Replace it, if necessary.
Pinion Assembly
Check pinion gear for damage and wear. Replace it, if necessary.
Check bearing while rotating it. Replace bearing if bearing ball race was dented, worn, or damaged.
STC0013D
SST081B
SGIA0151E
SGIA0179E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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POWER STEERING GEAR AND LINKAGEPS-23
< SERVICE INFORMATION >
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2. Heat rack Teflon ring to approximately 40 °C (104 °F) with a
dryer. Assemble it to mounting groove of rack.
3. To fit rack Teflon ring on rack, use rack Teflon ring installation tool (SST) from tooth side. Comp ress rim of ring with the tool.
4. Apply recommended grease to rack oil seal. Insert rack oil seal, then insert rack assembly to gear housing assembly.
CAUTION:
When inserting rack assembly, do not damage retainersliding part. If it is dama ged, replace gear housing assem-
bly.
When inserting rack assembly, do not damage cylinder
inner wall. If it is damaged, it may cause oil leaks. Replace
gear housing assembly.
Attach rack oil seal. Both in ner lip and outer lip should
face each other.
a. To avoid damaging inner rack oil seal, wrap an OHP sheet [approximately. 70 mm (2.76 in) × 100 mm (3.94 in) around rack
tooth. Place oil seal on sheet. Then, pull oil seal along with OHP
sheet until they pass the toothed se ction of rack, then remove it.
b. Insert rack oil seal (inner) to piston (rack Teflon ring) position and push retainer to adjust screw side with fingers lightly, and
then make rack move in gear housing assembly, install rack oil
seal (inner) to fit with gear housing assembly.
SGIA0153E
SGIA0154E
SGIA0205E
SGIA0155E
SGIA0548E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
Page 3479 of 3924
![INFINITI FX35 2008 Service Manual
PS-24
< SERVICE INFORMATION >
POWER STEERING GEAR AND LINKAGE
c. When installing outer rack oil seal, cover the end of rack with anOHP sheet [70 mm (2.76 in) × 100 mm (3.94 in)]. It will avoid
dama INFINITI FX35 2008 Service Manual
PS-24
< SERVICE INFORMATION >
POWER STEERING GEAR AND LINKAGE
c. When installing outer rack oil seal, cover the end of rack with anOHP sheet [70 mm (2.76 in) × 100 mm (3.94 in)]. It will avoid
dama](/manual-img/42/57017/w960_57017-3478.png)
PS-24
< SERVICE INFORMATION >
POWER STEERING GEAR AND LINKAGE
c. When installing outer rack oil seal, cover the end of rack with anOHP sheet [70 mm (2.76 in) × 100 mm (3.94 in)]. It will avoid
damaging rack oil seal. Then place oil seal on sheet. Pull rack oil
seal along with OHP sheet until they pass rack end. Then
remove OHP sheet.
d. Install end cover assembly to rack, move it to gear housing assembly.
5. Using a 45 mm (1.77 in) open head (suitable tool), tighten end cover assembly at the specified torque.
CAUTION:
Do not damage rack surface. If it is damaged, it may cause
oil leaks. Replace rack assembly.
6. After tightening end cover assembly, caulk cylinder at one point as shown in the figure using a punch. This will prevent end cover
from getting loose.
7. Install pinion assembly to gear housing assembly. CAUTION:
In order to protect oil seal from any damage, insert pinion
assembly out straightly.
8. Apply recommended fluid to O-ring. Install O-ring to rear cover.
9. Use a rear cover wrench (SST), install rear cover to gear hous- ing assembly.
10. Confirm projection on rear cover cap nearly fit with marking posi- tion on gear housing assembly.
11. Apply recommended thread locking sealant to the thread (2 turns thread), and then screw in the adjusting screw until it
reaches height “H” from gear housing assembly measured
before disassembling.
12. Rotate pinion ten times whole range of rack so that parts get to fit with each other.
SGIA0157E
SST081B
SGIA0158E
SGIA0568E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C
Page 3484 of 3924

POWER STEERING OIL PUMPPS-29
< SERVICE INFORMATION >
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After installation, bleed air. Refer to PS-7, "Air Bleeding Hydraulic System".
Removal and Installation (VK45DE Models)INFOID:0000000001327720
REMOVAL
1. Remove undercover from vehicle with power tool.
2. Remove power steering oil pump belt from auto tensioner. Refer to EM-170
.
3. Drain power steering fluid from reservoir tank.
4. Remove piping of high pressure and low pressure from power steering oil pump (drain fluid from their pip- ings). Refer to PS-37
.
5. Remove mounting bolts, then remove power steering pump.
INSTALLATION
Refer to PS-37 for tightening torque. Install in the reverse order removal.
After installation, bleed air. Refer to PS-7, "
Air Bleeding Hydraulic System".
NOTE:
Adjustment of belt tension is no necessary bec ause engine of this model equips auto tensioner.
Disassembly and Assembly (VQ35DE Models)INFOID:0000000001327721
COMPONENTS
INSPECTION BEFORE DISASSEMBLY
Disassemble power steering oil pump only if the following items are found.
Oil leakage from oil pump
Deformed or damaged pulley
Poor performance
1. Rear cover 2. Teflon ring 3. O-ring
4. Rear side plate 5. Rotor snap ring 6. Dowel pin
7. Cam ring 8. Rotor 9. Vane
10. Cartridge 11. Front side plate 12. O-ring
13. Flow control valve A 14. Spring 15. Flow control valve B assembly
16. Body assembly 17. Oil seal 18. Pulley
19. O-ring 20. Suction pipe 21. Bracket
Refer to GI-8, "
Component" and the followings for the symbols in the figure.
: Apply power steering fluid
: Apply multi-purpose grease
SGIA1679E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C