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![NISSAN TIIDA 2007 Service Repair Manual TM-628
< ON-VEHICLE MAINTENANCE >[5MT: RS5F91R]
GEAR OIL
ON-VEHICLE MAINTENANCE
GEAR OIL
Exploded ViewINFOID:0000000001381681
Refer to TM-635, "Exploded View".
DrainingINFOID:0000000001381682
1. Start NISSAN TIIDA 2007 Service Repair Manual TM-628
< ON-VEHICLE MAINTENANCE >[5MT: RS5F91R]
GEAR OIL
ON-VEHICLE MAINTENANCE
GEAR OIL
Exploded ViewINFOID:0000000001381681
Refer to TM-635, "Exploded View".
DrainingINFOID:0000000001381682
1. Start](/manual-img/5/57395/w960_57395-5573.png)
TM-628
< ON-VEHICLE MAINTENANCE >[5MT: RS5F91R]
GEAR OIL
ON-VEHICLE MAINTENANCE
GEAR OIL
Exploded ViewINFOID:0000000001381681
Refer to TM-635, "Exploded View".
DrainingINFOID:0000000001381682
1. Start engine and let it run to warm up transaxle.
2. Stop engine. Remove drain plug (1) and drain oil.
3. Set a new gasket on drain plug (1) and install it to transaxle and
tighten drain plug to the specified torque. Refer to TM-635,
"Exploded View".
CAUTION:
Do not reuse gasket.
RefillingINFOID:0000000001381683
1. Remove filler plug (1). Fill with new oil until oil level reaches the
specified limit near filler plug hole as shown.
2. After refilling oil, check oil level.
3. Set a new gasket on filler plug (1), then install it to transaxle and
tighten to the specified torque. Refer to TM-635, "
Exploded
View".
CAUTION:
Do not reuse gasket.
InspectionINFOID:0000000001381684
LEAKAGE
Make sure that oil is not leaking from transaxle or around it.
LEVEL
1. Remove filler plug (1) and check oil level at filler plug hole as
shown.
CAUTION:
Do not start engine while checking oil level.
2. Set a new gasket on filler plug (1) and install it to the transaxle
case.
CAUTION:
Do not reuse gasket.
3. Tighten filler plug to the specified torque. Refer to TM-635,
"Exploded View".
PCIB1504E
Oil grade and capacity : Refer to MA-19, "Fluids and
Lubricants".
SCIA7119E
SCIA7119E
Page 5575 of 5883
![NISSAN TIIDA 2007 Service Repair Manual SIDE OIL SEAL
TM-629
< ON-VEHICLE REPAIR >[5MT: RS5F91R]
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ON-VEHICLE REPAIR
SIDE OIL SEAL
Exploded ViewINFOID:0000000001381685
Refer to TM-635, "Exploded View".
Removal NISSAN TIIDA 2007 Service Repair Manual SIDE OIL SEAL
TM-629
< ON-VEHICLE REPAIR >[5MT: RS5F91R]
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ON-VEHICLE REPAIR
SIDE OIL SEAL
Exploded ViewINFOID:0000000001381685
Refer to TM-635, "Exploded View".
Removal](/manual-img/5/57395/w960_57395-5574.png)
SIDE OIL SEAL
TM-629
< ON-VEHICLE REPAIR >[5MT: RS5F91R]
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ON-VEHICLE REPAIR
SIDE OIL SEAL
Exploded ViewINFOID:0000000001381685
Refer to TM-635, "Exploded View".
Removal and InstallationINFOID:0000000001381686
REMOVAL
1. Remove front drive shafts from transaxle assembly. Refer to XX-XX, "*****".
2. Remove differential side oil seal (1) using suitable tool.
CAUTION:
Do not damage transaxle case and clutch housing.
INSTALLATION
Installation is in the reverse order of removal.
⇐: Front
Install new differential side oil seal (1) to clutch housing and tran-
saxle case using Tool (A).
CAUTION:
Do not reuse differential side oil seal.
When installing, do not incline differential side oil seal.
Do not damage clutch housing or transaxle case.
Check oil level after installation. Refer to TM-628, "
Inspection".
PCIB1505E
Tool number : ST27862000 ( — )
Dimension “H
1” : 5.7 - 6.3 mm (0.224 - 0.248 in)
Dimension “H
2” : 16.4 - 17.0 mm (0.646 - 0.669 in)
PCIB1506E
Page 5580 of 5883
![NISSAN TIIDA 2007 Service Repair Manual TM-634
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
8. Remove engine undercover.
9. Remove front drive shafts. Refer to FAX-10, "
Removal and Installation (Left Side)" and FAX-11, "Re NISSAN TIIDA 2007 Service Repair Manual TM-634
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
8. Remove engine undercover.
9. Remove front drive shafts. Refer to FAX-10, "
Removal and Installation (Left Side)" and FAX-11, "Re](/manual-img/5/57395/w960_57395-5579.png)
TM-634
< REMOVAL AND INSTALLATION >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
8. Remove engine undercover.
9. Remove front drive shafts. Refer to FAX-10, "
Removal and Installation (Left Side)" and FAX-11, "Removal
and Installation (Right Side)".
NOTE:
Insert a suitable plug into side oil seal after removing front drive shaft.
10. Remove heat insulator and exhaust front tube. Refer to EX-5, "
Removal and Installation".
11. Disconnect position switch harness connector and then disconnect clip from rear housing.
12. Drain gear oil. Refer to TM-628, "
Draining".
13. Disconnect select cable and shift cable from transaxle assembly. Refer to TM-630, "
Removal and Installa-
tion".
14. Support engine assembly and transaxle assembly with a jack.
CAUTION:
When setting a jack, be careful not to bring it into contact with switch.
15. Remove engine mount through bolt-securing nut. Refer to EM-89, "
Exploded View".
16. Remove LH engine mount bracket (transaxle side) bolts.
17. Remove rear engine mount bracket and rear torque rod.
18. Remove transaxle assembly to engine assembly bolts.
19. Remove transaxle assembly from the vehicle.
CAUTION:
Secure transaxle assembly to a jack while removing it.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
When installing transaxle assembly, be careful not to bring transaxle input shaft into contact with
clutch cover.
If transaxle is removed from the vehicle, always replace CSC. Refer to CL-11, "
Removal and Installation".
When installing the transaxle assembly to the engine, install the
bolts following the standard below.
(A): M/T to engine
(B): Engine to M/T
Bleed the air from the clutch hydraulic system. Refer to CL-8, "
Air Bleeding Procedure".
After installation, check oil level, and check for leaks and loose mechanisms. Refer to TM-628, "
Inspection".
SCIA7084E
Bolt No. 1234
Quantity 2213
Bolt length “ ”
mm (in)55
(2.17)49
(1.93)69
(2.72)55
(2.17)
Tightening torque
N·m (kg-m, ft-lb)48.0
(4.9, 35)
PCIB1517E
Page 5581 of 5883
TRANSAXLE ASSEMBLY
TM-635
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
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DISASSEMBLY AND ASSEMBLY
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000001381694
CASE AND HOUSING COMPONENTS
PCIB1518E
1. Differential side oil seal 2. CSC (Concentric Slave Cylinder) 3. Input shaft oil seal
4. Clutch housing 5. Dowel pin 6. Magnet
7. Drain plug 8. Gasket 9. Oil channel
10. 2 way connector 11. Oil gutter 12. Air breather inner tube
13. Filler plug 14. Transaxle case 15. O-ring
16. Rear housing 17. Position switch
: Apply Genuine Liquid Gasket, Three Bond TB1215 or the equivalent.
Page 5582 of 5883
TM-636
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
GEAR COMPONENTS
PCIB1519E
1. Input shaft front bearing 2. Input shaft 3. Snap ring
4. Input shaft rear bearing 5. Adapter plate 6. Bushing
7. 5th input gear 8. 5th baulk ring 9. Spread spring
10. 5th-reverse synchronizer hub 11. 5th-reverse coupling sleeve 12. Lock washer
13. Reverse synchronizer cone 14. Reverse baulk ring 15. Input shaft nut
16. Retaining pin 17. Reverse gear assembly
: Apply gear oil.
: Replace the parts as a set.
Page 5583 of 5883
TRANSAXLE ASSEMBLY
TM-637
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
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1. Mainshaft front bearing 2. Mainshaft 3. 1st main gear
4. 1st inner baulk ring 5. 1st synchronizer cone 6. 1st outer baulk ring
7. 1st-2nd synchronizer hub 8. 1st-2nd coupling sleeve 9. Spring
10. Insert key 11. 2nd outer baulk ring 12. 2nd synchronizer cone
13. 2nd inner baulk ring 14. Snap ring 15. Thrust washer
16. 2nd main gear 17. 3rd main gear 18. 3rd baulk ring
19. 3rd-4th synchronizer hub 20. 3rd-4th coupling sleeve 21. 4th baulk ring
22. 4th main gear 23. Washer 24. Snap ring
25. Mainshaft rear bearing 26. 5th main gear 27. Mainshaft bolt
: Apply gear oil.
: Replace the parts as a set.
PCIB1520E
Page 5584 of 5883
TM-638
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
SHIFT CONTROL COMPONENTS
PCIB1521E
1. Retaining pin 2. 1st-2nd shift fork 3. Bushing
4. 1st-2nd fork rod 5. Lock pin 6. 5th-reverse fork rod
7. Bracket 8. Reverse gear gate 9. 5th-reverse shift fork
10. Check ball 11. 3rd-4th shift fork 12. 3rd-4th fork rod
13. Control shaft 14. O-ring 15. Selector
16. Check ball plug 17. Interlock bolt 18. Bushing
19. Spring 20. Striking interlock
: Apply gear oil.
: Replace the parts as a set.
: Apply Genuine Liquid Gasket, Three Bond TB1215 or the equivalent.
Page 5585 of 5883
TRANSAXLE ASSEMBLY
TM-639
< DISASSEMBLY AND ASSEMBLY >[5MT: RS5F91R]
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FINAL DRIVE COMPONENTS
DisassemblyINFOID:0000000001381695
1. Remove drain plug and gasket from clutch housing, and then drain oil.
2. Remove filler plug and gasket from transaxle case.
3. Remove CSC from clutch housing. Refer to CL-11, "
Removal and Installation".
4. Remove rear housing and O-ring from transaxle case.
CAUTION:
Rear housing oil channel is inserted to input shaft. There-
fore, when removing rear housing, remove it to axial direc-
tion of input shaft.
PCIB1522E
1. Side gear 2. Pinion mate shaft 3. Pinion mate gear
4. Thrust washer 5. Lock ring 6. Differential side bearing outer race
7. Differential side bearing 8. Differential case
: Replace the parts as a set.
PCIB1558E