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TRANSAXLE ASSEMBLY
TM-695
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4. Install oil channel and mainshaft front bearing outer race into
clutch housing using Tool (A).
CAUTION:
Do not reuse oil channel.
Replace mainshaft front bearing outer race and mainshaft
front bearing inner race as a set.
5. Install input shaft oil seal (1) into clutch housing using Tool (A).
6. Install snap ring (1) and oil channel (2) onto transaxle case.
CAUTION:
Do not reuse snap ring or oil channel.
7. Install bearing preloading shim and mainshaft rear bearing outer
race into transaxle case using Tool (A).
CAUTION:
Replace mainshaft rear bearing outer race and mainshaft
rear bearing inner race as a set.
8. Install bushings (1) into transaxle case using suitable tool (A).
CAUTION:
Do not reuse bushings.Tool number : KV38100200 ( — )
PCIB1724E
Tool number : ST33220000 ( — )
PCIB1721E
PCIB1729E
Tool number : KV38100200 ( — )
PCIB1728E
JPDIC0109ZZ
Page 5642 of 5883
TM-696
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
9. Install oil gutter (1) onto transaxle case.
10. Install shifter lever oil seal (1) into transaxle case using suitable
tool (A).
11. Install selector lever oil seal and bushings into transaxle case
using suitable tool.
12. Install shift finger (1) into transaxle case.
13. Install selector lever (1) and then install retaining pin.
CAUTION:
Do not reuse retaining pin.
14. Install shim and differential side bearing outer race (transaxle
case side) into transaxle case using Tool (A).
CAUTION:
Replace differential side bearing inner race and differential
side bearing outer race as a set.
PCIB1730E
JPDIC0102ZZ
PCIB1712E
BCIA0047E
Tool number : ST33400001 ( — )
PCIB1726E
Page 5643 of 5883
![NISSAN TIIDA 2007 Service Repair Manual TRANSAXLE ASSEMBLY
TM-697
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15. Install differential side bearing outer race (clutch housing side)
into clutch housing using To NISSAN TIIDA 2007 Service Repair Manual TRANSAXLE ASSEMBLY
TM-697
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15. Install differential side bearing outer race (clutch housing side)
into clutch housing using To](/manual-img/5/57395/w960_57395-5642.png)
TRANSAXLE ASSEMBLY
TM-697
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
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15. Install differential side bearing outer race (clutch housing side)
into clutch housing using Tool (A).
CAUTION:
Replace differential side bearing inner race and differential
side bearing outer race as a set.
16. Install differential side oil seals (1) into clutch housing and tran-
saxle case using Tool (A).
17. Install magnet onto clutch housing.
18. Install final drive assembly into clutch housing.
19. Install input shaft assembly (1), mainshaft assembly (2) and 1st-
2nd fork rod (3) into clutch housing.
20. Install spring washer located under the reverse idler shaft.
21. Install reverse gear assembly (1) according to the following.
a. Lift up the input shaft assembly (2) and mainshaft assembly (3).
b. Install reverse gear assembly and reverse fork rod (4) to clutch
housing.
22. Install 3rd-4th shift fork and 5th-6th shift fork to 3rd-4th and 5th-
6th fork rod.Tool number : KV38100200 ( — )
PCIB1722E
Tool number : KV38100300 ( — )
B : Transaxle case side
C : Clutch housing side
Dimension “L1” : 1.2 - 1.8 mm (0.047 - 0.071 in)
Dimension “L
2” : 2.7 - 3.3 mm (0.106 - 0.130 in)
JPDIC0120ZZ
PCIB1702E
PCIB1701E
Page 5644 of 5883
![NISSAN TIIDA 2007 Service Repair Manual TM-698
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
23. While lifting up fork rod (1), install 3rd-4th and 5th-6th fork rod
assembly to clutch housing.
CAUTION:
Replace the 5th-6th s NISSAN TIIDA 2007 Service Repair Manual TM-698
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
23. While lifting up fork rod (1), install 3rd-4th and 5th-6th fork rod
assembly to clutch housing.
CAUTION:
Replace the 5th-6th s](/manual-img/5/57395/w960_57395-5643.png)
TM-698
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
23. While lifting up fork rod (1), install 3rd-4th and 5th-6th fork rod
assembly to clutch housing.
CAUTION:
Replace the 5th-6th shift fork, the 3rd-4th shift fork, and the
3rd-4th and 5th-6th fork rod as a set.
24. Install retaining pin into 5th-6th shift fork using suitable tool.
CAUTION:
Do not reuse retaining pin.
25. Move 1st-2nd fork rod (1), 3rd-4th and 5th-6th fork rod assembly
(2), and reverse fork rod (3) to neutral position.
26. Install selector (4) into clutch housing.
27. Install spring of selector into return bushing.
28. Apply recommended sealant onto the mating surface of tran-
saxle case.
CAUTION:
Remove old sealant adhering to the mating surfaces. Also
remove any moisture, oil, or foreign material adhering to
both mating surfaces.
Check for damage on the mating surface.
Use Genuine Liquid Gasket, Three Bond 1215 or an equiv-
alent
Apply a continuous bead of liquid gasket to the mating surface.
29. Engage shift finger and selector by moving selector lever (1).
Install transaxle case to clutch housing.
PCIB1700E
PCIB1699E
SCIA7782E
JPDIC0110ZZ
Page 5645 of 5883
TRANSAXLE ASSEMBLY
TM-699
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30. Install seal washer and reverse idler shaft bolt, and then tighten
bolt to the specified torque.
CAUTION:
Do not reuse seal washer.
31. Tighten the bolts to the specified torque.
32. Apply recommended sealant to threads of position switch (1).
Then install it to transaxle case and tighten to the specified
torque.
Use Genuine Liquid Gasket, Three Bond 1215 or an equiv-
alent.
33. Install bracket (2), and then tighten the bolt to the specified
torque.
34. Install shifter lever (3), and then install retaining pin using suit-
able tool.
CAUTION:
Do not reuse retaining pin.
35. Install new gasket onto drain plug and tighten to the specified
torque.
CAUTION:
Do not reuse gasket.
36. After gear oil is filled, Install new gasket onto filler plug and tighten to the specified torque.
CAUTION:
Do not reuse gasket.
PCIB1695E
PCIB1694E
SCIA7784E
Page 5648 of 5883
TM-702
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
INPUT SHAFT AND GEAR
Press-fit the input shaft front bearing (1) onto the input shaft using
the drift (A) [Commercial service tool] and press.
Press-fit the input shaft rear bearing (1) onto the input shaft using
the drift (A) [Commercial service tool], the drift (B) [SST:
ST36720030] and press.
CAUTION:
Never reuse snap ring.
Make sure that snap ring is securely installed in the groove.
Apply gear oil to baulk ring.
Replace coupling sleeve and synchronizer hub as a set.
Be careful with the orientation of 3rd-4th synchronizer hub.
Be careful with the orientation of 5th-6th synchronizer hub.
InspectionINFOID:0000000001381651
INPUT SHAFT AND GEAR
JPDIC0112ZZ
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A : 3rd input gear side
B : 4th input gear side
PCIB1748E
A : 5th input gear side
B : 6th input gear side
PCIB1749E
Page 5651 of 5883
![NISSAN TIIDA 2007 Service Repair Manual MAINSHAFT AND GEAR
TM-705
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5. Set the drift (A) [SST: ST33052000] and puller on 1st main gear
(1), and remove 1st main gear, 1 NISSAN TIIDA 2007 Service Repair Manual MAINSHAFT AND GEAR
TM-705
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5. Set the drift (A) [SST: ST33052000] and puller on 1st main gear
(1), and remove 1st main gear, 1](/manual-img/5/57395/w960_57395-5650.png)
MAINSHAFT AND GEAR
TM-705
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5. Set the drift (A) [SST: ST33052000] and puller on 1st main gear
(1), and remove 1st main gear, 1st-2nd synchronizer assembly
(2), 2nd main gear (3), bushing, and 3rd main gear (4) from
mainshaft using a press.
6. Set the drift (A) [SST: ST33052000] and puller on mainshaft
front bearing inner race (1), and remove mainshaft front bearing
inner race from mainshaft using a press.
AssemblyINFOID:0000000001381654
CAUTION:
For installation and removal of snap ring, set snap ring pliers
and flat pliers at both sides of snap ring. Stretch snap ring, and
move it with flat pliers.
1. Press-fit the mainshaft front bearing inner race (1) onto the
mainshaft using the drift (A) [SST: ST36720030] and press.
CAUTION:
Replace mainshaft front bearing outer race and mainshaft
front bearing inner race as a set.
2. Apply gear oil to 1st inner baulk ring, 1st synchronizer cone, 1st
outer baulk ring, 2nd inner baulk ring, 2nd synchronizer cone,
and 2nd outer baulk ring.
PCIB1742E
PCIB1741E
SCIA1755J
PCIB1733E
Page 5661 of 5883
SERVICE DATA AND SPECIFICATIONS (SDS)
TM-715
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SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000001381667
TRANSAXLE
Engine type MR18DE K9K
Transaxle modelRS6F94R
Number of speeds6
Synchromesh typeWarner
Shift pattern
Gear ratio 1st3.7273
2nd 2.1053 1.9474
3rd 1.4516 1.3226
4th 1.1714 0.975
5th 0.9714 0.7632
6th 0.8108 0.6383
Reverse 3.6865
Final gear 3.9333 3.7333
Number of teeth Input gear 1st 11
2nd 19
3rd 31
4th 35 40
5th 35 38
6th 37 47
Reverse 11
Main gear 1st 41
2nd 40 37
3rd 45 41
4th 41 39
5th 34 29
6th 30
Reverse 42
Reverse idler gear Input/Output 28/29
Final gear Final Gear/Pinion 59/15 56/15
Side Gear/Pinion
mate gear13/10
Oil capacity
(US pt, Imp pt)Approx. 2.0 (4-1/4, 3-1/2)
Remarks Reverse synchronizer Installed
Triple-cone synchronizer 1st and 2nd
PCIB1769E