Page 5628 of 5883
TM-682
< REMOVAL AND INSTALLATION >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
K9K
Tighten bolts to the specified torque.
Refer to CL-11, "
Removal and Installation" for CSC (Concentric Slave Cylinder) installation procedure.
Refer to TM-674, "
Removal and Installation" for select cable and shift cable installation procedure.
Bleed the air from the clutch hydraulic system. Refer to CL-8, "
Air Bleeding Procedure".
After installation, check for oil leakage and oil level. Refer to TM-672, "
Inspection".
“ ” mm (in)60 (2.36) 50 (1.97)
Tightening torque
N·m (kg-m, ft-lb)62.0 (6.3, 46) Bolt symbol A B
: Transaxle to engine
: Engine to transaxle
Bolt symbol A B C
Quantity 2 2 4
“ ” mm (in)50 (1.97) 80 (3.15) 65 (2.56)
Tightening torque
N·m (kg-m, ft-lb)48 (4.9, 35)
JPDIC0054ZZ
Page 5629 of 5883
TRANSAXLE ASSEMBLY
TM-683
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
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DISASSEMBLY AND ASSEMBLY
TRANSAXLE ASSEMBLY
Exploded ViewINFOID:0000000001381645
CASE AND HOUSING
1. Filler plug 2. Gasket 3. Transaxle case
4. Bushing 5. Shift finger 6. Snap ring
7. Oil gutter 8. Oil channel 9. Position switch
10. Shifter lever oil seal 11. Shifter lever 12. Retaining pin
13. Bracket 14. Differential side oil seal 15. Selector lever oil seal
16. Selector lever 17. Magnet 18. Drain plug
19. Input shaft oil seal 20. Clutch housing 21. Two way connector
22. Plug (if equipped) 23. Pinion shaft (if equipped) 24. Pinion gear (if equipped)
: Apply Genuine Liquid Gasket, Three Bond 1215 or an equivalent.
JPDIC0071GB
Page 5630 of 5883
TM-684
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
SHAFT AND GEAR
1. Input shaft front bearing 2. Input shaft 3. 3rd input gear
4. Washer 5. Snap ring 6. 3rd baulk ring
7. 3rd-4th coupling sleeve 8. 3rd-4th synchronizer hub 9. Insert key
10. 4th baulk ring 11. 4th input gear 12. 5th input gear
13. 5th baulk ring 14. 5th-6th coupling sleeve 15. 5th-6th synchronizer hub
16. 6th baulk ring 17. Needle bearing 18. 6th input gear
19. Input shaft rear bearing
: Apply gear oil.
: Replace the parts as a set.
SFIA3292E
Page 5631 of 5883
TRANSAXLE ASSEMBLY
TM-685
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
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1. Mainshaft front bearing outer
race2. Mainshaft front bearing inner race 3. Mainshaft
4. 1st main gear 5. 1st inner baulk ring 6. 1st synchronizer cone
7. 1st outer baulk ring 8. 1st-2nd coupling sleeve 9. Insert key
10. 1st-2nd synchronizer hub 11. 2nd outer baulk ring 12. 2nd synchronizer cone
13. 2nd inner baulk ring 14. 2nd main gear 15. Bushing
16. 3rd main gear 17. Intermediate adjusting shim 18. 4th main gear
19. 5th main gear 20. 6th main gear 21. Mainshaft rear bearing inner race
22. Mainshaft rear bearing outer race 23. Snap ring 24. Bearing preloading shim
: Apply gear oil.
: Replace the parts as a set.
SFIA3293E
Page 5634 of 5883
TM-688
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
Disassembly
INFOID:0000000001381646
1. Drain the oil from the transaxle. Refer to TM-672, "Draining".
2. Remove filler plug and gasket from transaxle case.
3. Remove shift lever retaining pin (1) and shifter lever using suit-
able tool.
4. Remove bracket (2) and position switch (3) from transaxle case.
1. Side gear 2. Pinion mate gear 3. Thrust washer
4. Pinion mate shaft 5. shim 6. Differential side bearing outer race
(transaxle case side)
7. Differential side bearing inner race
(transaxle case side)8. Final gear 9. Differential case
10. Speedometer drive gear 11. Lock ring 12. Differential side bearing inner race
(clutch housing side)
13. Differential side bearing outer race
(clutch housing side)
: Replace the parts as a set.
SFIA3296E
PCIB1693E
Page 5637 of 5883
TRANSAXLE ASSEMBLY
TM-691
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
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18. Remove differential side oil seals (1) from clutch housing and
transaxle case using suitable tool.
CAUTION:
Do not damage clutch housing and transaxle case.
19. Remove differential side bearing outer race (1) from clutch hous-
ing using a brass bar.
CAUTION:
Do not damage clutch housing.
20. Remove differential side bearing outer race (1) and shim (2)
from transaxle case using a brass bar as shown.
CAUTION:
Do not damage transaxle case.
21. Remove retaining pin from selector lever (1) using suitable tool.
22. Remove selector lever.
23. Remove shift finger (1) from transaxle case.
PCIB1704E
PCIB1716E
PCIB1705E
JPDIC0106ZZ
PCIB1712E
Page 5638 of 5883
TM-692
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
24. Remove selector lever oil seal and bushings from transaxle
case using suitable tool.
25. Remove oil gutter (1) from transaxle case.
26. Remove shifter lever oil seal (1) from transaxle case.
27. Remove bushings (1) from transaxle case using suitable tool.
28. Remove mainshaft rear bearing outer race from transaxle case
using suitable tool and then remove bearing preloading shim.
CAUTION:
Do not damage transaxle case.
PCIB1713E
PCIB1707E
PCIB1709E
PCIB1710E
PCIB1706E
Page 5639 of 5883
TRANSAXLE ASSEMBLY
TM-693
< DISASSEMBLY AND ASSEMBLY >[6MT: RS6F94R]
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29. Remove snap ring (1) and oil channel (2) from transaxle case.
30. Remove input shaft oil seal (1) from clutch housing using suit-
able tool.
31. Remove mainshaft front bearing outer race (1) and oil channel
(2) from clutch housing using Tool (A) and suitable tool (B).
32. Remove bushings (1) from clutch housing using suitable tool.
33. Remove two way connector (1) from clutch housing.
PCIB1708E
PCIB1714E
Tool number A: KV381054S0 ( — )
JPDIC0107ZZ
PCIB1717E
PCIB1720E