BRC-16
< FUNCTION DIAGNOSIS >[ABS]
TCS
TCS
System DiagramINFOID:0000000001731212
System DescriptionINFOID:0000000001731213
Traction Control System is a function that electronically controls engine torque, brake fluid pressure and A/T
gear position to ensure the optimum slippage ratio at drive wheels by computing wheel speed signals from 4
wheel sensors. When ABS actuator and electric unit (control unit) detects a spin at drive wheels (rear
wheels), it compares wheel speed signals from all 4 wheels. At this time, LH and RH rear brake fluid pres-
sure are controlled, while fuel being cut to engine and throttle valve being closed to reduce engine torque by
the control unit. Further more, throttle position is continuously controlled to ensure the optimum engine
torque at all times.
During TCS operation, it informs driver of system operation by flashing SLIP indicator lamp.
Electrical system diagnosis by CONSULT-III is available.
AWFIA0012GB
BRC-96
< FUNCTION DIAGNOSIS >[ESP/TCS/ABS]
TCS
TCS
System DiagramINFOID:0000000001731069
System DescriptionINFOID:0000000001731070
Traction Control System is a function that electronically controls engine torque, brake fluid pressure and A/T
gear position to ensure the optimum slippage ratio at drive wheels by computing wheel speed signals from 4
wheel sensors. When ABS actuator and electric unit (control unit) detects a spin at drive wheels (rear
wheels), it compares wheel speed signals from all 4 wheels. At this time, LH and RH rear brake fluid pres-
sure are controlled, while fuel being cut to engine and throttle valve being closed to reduce engine torque by
the control unit. Further more, throttle position is continuously controlled to ensure the optimum engine
torque at all times.
During TCS operation, it informs driver of system operation by flashing SLIP indicator lamp.
Electrical system diagnosis by CONSULT-III is available.
AWFIA0012GB
EC-5
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P Component Function Check ..................................
316
Diagnosis Procedure .............................................316
Component Inspection (Fuel Pump) .....................318
IGNITION SIGNAL ...........................................319
Description ............................................................319
Component Function Check ..................................319
Diagnosis Procedure .............................................319
Component Inspection (Ignition Coil with Power
Transistor) .............................................................
322
Component Inspection (Condenser) .....................322
MALFUNCTION INDICATOR ...........................324
Description ............................................................324
Component Function Check ..................................324
Diagnosis Procedure .............................................324
POSITIVE CRANKCASE VENTILATION ........325
Description ............................................................325
Component Inspection ..........................................325
REFRIGERANT PRESSURE SENSOR ...........326
Description ............................................................326
Component Function Check ..................................326
Diagnosis Procedure .............................................326
ECU DIAGNOSIS .......................................328
ECM ..................................................................328
Reference Value ...................................................328
Wiring Diagram - ENGINE CONTROL SYSTEM - ..339
Fail Safe ...............................................................358
DTC Inspection Priority Chart .............................360
DTC Index ............................................................361
How to Set SRT Code ........................................363
Test Value and Test Limit ..................................365
SYMPTOM DIAGNOSIS ............................366
ENGINE CONTROL SYSTEM SYMPTOMS ....366
Symptom Table .....................................................366
NORMAL OPERATING CONDITION ...............370
Description ............................................................370
PRECAUTION ............................................371
PRECAUTIONS ................................................371
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................
371
Precaution for Procedure without Cowl Top Cover ..371
Precautions For Xenon Headlamp Service ...........371
On Board Diagnostic (OBD) System of Engine
and A/T ..................................................................
372
General Precautions .............................................372
PREPARATION .........................................375
PREPARATION ................................................375
Special Service Tools ............................................375
Commercial Service Tools ....................................375
ON-VEHICLE MAINTENANCE ..................377
FUEL PRESSURE ...........................................377
Inspection ..............................................................377
EVAPORATIVE EMISSION SYSTEM .............379
Inspection ..............................................................379
SERVICE DATA AND SPECIFICATIONS
(SDS) ..........................................................
380
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
380
Idle Speed .............................................................380
Ignition Timing .......................................................380
Calculated Load Value ..........................................380
Mass Air Flow Sensor ............................................380
HR16DE (WITHOUT EURO-OBD)
BASIC INSPECTION .................................
381
DIAGNOSIS AND REPAIR WORKFLOW ......381
Work Flow ..............................................................381
Diagnostic Work Sheet ..........................................383
INSPECTION AND ADJUSTMENT ................385
BASIC INSPECTION ...............................................385
BASIC INSPECTION : Special Repair Require-
ment .......................................................................
385
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT ......................................................
388
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Description ...............................
388
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Special Repair Requirement ....
388
IDLE SPEED ............................................................388
IDLE SPEED : Description ....................................389
IDLE SPEED : Special Repair Requirement .........389
IGNITION TIMING ....................................................389
IGNITION TIMING : Description ............................389
IGNITION TIMING : Special Repair Requirement ..389
ACCELERATOR PEDAL RELEASED POSITION
LEARNING ...............................................................
389
ACCELERATOR PEDAL RELEASED POSITION
LEARNING : Description .......................................
389
ACCELERATOR PEDAL RELEASED POSITION
LEARNING : Special Repair Requirement ............
389
THROTTLE VALVE CLOSED POSITION LEARN-
ING ...........................................................................
390
THROTTLE VALVE CLOSED POSITION
LEARNING : Description .......................................
390
THROTTLE VALVE CLOSED POSITION
LEARNING : Special Repair Requirement ............
390
IDLE AIR VOLUME LEARNING ..............................390
IDLE AIR VOLUME LEARNING : Description .......390
EC-9
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MALFUNCTION INDICATOR ...........................630
Description ............................................................630
Component Function Check ..................................630
Diagnosis Procedure .............................................630
POSITIVE CRANKCASE VENTILATION ........631
Description ............................................................631
Component Inspection ..........................................631
REFRIGERANT PRESSURE SENSOR ...........632
Description ............................................................632
Component Function Check ..................................632
Diagnosis Procedure .............................................632
VSS ...................................................................634
Description ............................................................634
Diagnosis Procedure .............................................634
ECU DIAGNOSIS .......................................635
ECM ..................................................................635
Reference Value ...................................................635
Wiring Diagram - ENGINE CONTROL SYSTEM - ..646
Fail Safe ...............................................................665
DTC Inspection Priority Chart .............................667
DTC Index ............................................................667
SYMPTOM DIAGNOSIS ............................670
ENGINE CONTROL SYSTEM SYMPTOMS ....670
Symptom Table .....................................................670
NORMAL OPERATING CONDITION ...............674
Description ............................................................674
PRECAUTION ............................................675
PRECAUTIONS ................................................675
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................
675
Precaution for Procedure without Cowl Top Cover ..675
Precautions For Xenon Headlamp Service ...........675
On Board Diagnostic (OBD) System of Engine
and A/T ..................................................................
676
General Precautions .............................................676
PREPARATION .........................................679
PREPARATION ................................................679
Special Service Tools ............................................679
Commercial Service Tools ....................................679
ON-VEHICLE MAINTENANCE ..................681
FUEL PRESSURE ............................................681
Inspection ..............................................................681
EVAPORATIVE EMISSION SYSTEM ..............683
Inspection ..............................................................683
SERVICE DATA AND SPECIFICATIONS
(SDS) ..........................................................
684
SERVICE DATA AND SPECIFICATIONS
(SDS) ...............................................................
684
Idle Speed .............................................................684
Ignition Timing .......................................................684
MR18DE
BASIC INSPECTION .................................
685
DIAGNOSIS AND REPAIR WORKFLOW ......685
Work Flow ..............................................................685
Diagnostic Work Sheet ..........................................687
INSPECTION AND ADJUSTMENT ................689
BASIC INSPECTION ...............................................689
BASIC INSPECTION : Special Repair Require-
ment .......................................................................
689
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT ......................................................
692
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Description ...............................
692
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Special Repair Requirement ....
692
IDLE SPEED ............................................................692
IDLE SPEED : Description ....................................692
IDLE SPEED : Special Repair Requirement .........692
IGNITION TIMING ....................................................693
IGNITION TIMING : Description ............................693
IGNITION TIMING : Special Repair Requirement ..693
ACCELERATOR PEDAL RELEASED POSITION
LEARNING ...............................................................
693
ACCELERATOR PEDAL RELEASED POSITION
LEARNING : Description .......................................
693
ACCELERATOR PEDAL RELEASED POSITION
LEARNING : Special Repair Requirement ............
693
THROTTLE VALVE CLOSED POSITION LEARN-
ING ...........................................................................
694
THROTTLE VALVE CLOSED POSITION
LEARNING : Description .......................................
694
THROTTLE VALVE CLOSED POSITION
LEARNING : Special Repair Requirement ............
694
IDLE AIR VOLUME LEARNING ..............................694
IDLE AIR VOLUME LEARNING : Description .......694
IDLE AIR VOLUME LEARNING : Special Repair
Requirement ..........................................................
694
MIXTURE RATIO SELF-LEARNING VALUE
CLEAR .....................................................................
696
MIXTURE RATIO SELF-LEARNING VALUE
CLEAR : Description ..............................................
696
MIXTURE RATIO SELF-LEARNING VALUE
CLEAR : Special Repair Requirement ...................
696
EC-13
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ASCD BRAKE SWITCH ...................................964
Description ............................................................964
Component Function Check ..................................964
Diagnosis Procedure .............................................964
Component Inspection (ASCD Brake Switch) .......966
Component Inspection (ASCD Clutch Switch) ......966
ASCD INDICATOR ...........................................968
Description ............................................................968
Component Function Check ..................................968
Diagnosis Procedure .............................................968
COOLING FAN .................................................969
Description ............................................................969
Component Function Check ..................................969
Diagnosis Procedure .............................................969
Component Inspection ..........................................971
ELECTRICAL LOAD SIGNAL .........................973
Description ............................................................973
Component Function Check ..................................973
Diagnosis Procedure .............................................973
FUEL INJECTOR .............................................975
Description ............................................................975
Component Function Check ..................................975
Diagnosis Procedure .............................................975
Component Inspection ..........................................976
FUEL PUMP .....................................................978
Description ............................................................978
Component Function Check ..................................978
Diagnosis Procedure .............................................978
Component Inspection (Fuel Pump) .....................980
IGNITION SIGNAL ...........................................981
Description ............................................................981
Component Function Check ..................................981
Diagnosis Procedure .............................................981
Component Inspection (Ignition Coil with Power
Transistor) .............................................................
984
Component Inspection (Condenser) .....................984
MALFUNCTION INDICATOR ...........................986
Description ............................................................986
Component Function Check ..................................986
Diagnosis Procedure .............................................986
POSITIVE CRANKCASE VENTILATION ........987
Description ............................................................987
Component Inspection ..........................................987
REFRIGERANT PRESSURE SENSOR ...........988
Description ............................................................988
Component Function Check ..................................988
Diagnosis Procedure .............................................988
ECU DIAGNOSIS .......................................990
ECM ..................................................................990
Reference Value ...................................................990
Wiring Diagram - ENGINE CONTROL SYSTEM - 1000
Fail Safe ..............................................................1017
DTC Inspection Priority Chart ...........................1019
DTC Index ...........................................................1020
How to Set SRT Code ......................................1021
Test Value and Test Limit .................................1023
SYMPTOM DIAGNOSIS ...........................1024
ENGINE CONTROL SYSTEM .......................1024
Symptom Table ...................................................1024
NORMAL OPERATING CONDITION ............1028
Description ...........................................................1028
PRECAUTION ...........................................1029
PRECAUTIONS ..............................................1029
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................
1029
Precaution for Procedure without Cowl Top Cover 1029
Precautions For Xenon Headlamp Service .........1029
On Board Diagnostic (OBD) System of Engine ...1030
General Precautions ............................................1030
PREPARATION ........................................1033
PREPARATION ..............................................1033
Special Service Tools ..........................................1033
Commercial Service Tools ...................................1033
ON-VEHICLE REPAIR ..............................1035
FUEL PRESSURE ..........................................1035
Inspection ............................................................1035
EVAPORATIVE EMISSION SYSTEM ............1037
Inspection ............................................................1037
SERVICE DATA AND SPECIFICATIONS
(SDS) .........................................................
1038
SERVICE DATA AND SPECIFICATIONS
(SDS) ..............................................................
1038
Idle Speed ...........................................................1038
Ignition Timing .....................................................1038
Calculated Load Value ........................................1038
Mass Air Flow Sensor ..........................................1038
K9K
BASIC INSPECTION ................................
1039
DIAGNOSIS AND REPAIR WORKFLOW .....1039
Work Flow ............................................................1039
Diagnostic Work Sheet ........................................1041
INSPECTION AND ADJUSTMENT ...............1043
BASIC INSPECTION .............................................1043
BASIC INSPECTION : Description ......................1043
EC-14
BASIC INSPECTION : Special Repair Require-
ment (TEST 1: Low Pressure Fuel Supply System
Check) .................................................................
1043
BASIC INSPECTION : Special Repair Require-
ment (TEST 2: Internal Fuel Transfer Pump
Check) .................................................................
1044
BASIC INSPECTION : Special Repair Require-
ment [TEST 3: High Pressure Supply Pump (Pres-
sure Control Valve) Check] ..................................
1044
BASIC INSPECTION : Special Repair Require-
ment [TEST 4: High Pressure Supply Pump (Vol-
umetric Control Valve) Check] .............................
1045
BASIC INSPECTION : Special Repair Require-
ment (TEST 5: Rail High Pressure Regulation
Check) .................................................................
1048
BASIC INSPECTION : Special Repair Require-
ment (TEST 6: Major Leak in Fuel Injectors/Fuel
Injectors Open) ....................................................
1052
BASIC INSPECTION : Special Repair Require-
ment (TEST 7: Incorrect Fuel Injection Quantity)
1053
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT .....................................................
1054
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Description .............................
1054
ADDITIONAL SERVICE WHEN REPLACING
CONTROL UNIT : Special Repair Requirement ..
1054
EGR VOLUME CONTROL VALVE CLOSED POSI-
TION LEARNING ...................................................
1055
EGR VOLUME CONTROL VALVE CLOSED PO-
SITION LEARNING : Description ........................
1055
EGR VOLUME CONTROL VALVE CLOSED PO-
SITION LEARNING : Special Repair Requirement
1055
FUNCTION DIAGNOSIS ..........................1057
ENGINE CONTROL SYSTEM ........................1057
System Diagram ..................................................1057
System Description ..............................................1058
Component Parts Location ..................................1058
Component Description .......................................1062
FUEL INJECTION CONTROL ........................1063
System Description ..............................................1063
Component Parts Location ..................................1065
TURBOCHARGER BOOST CONTROL .........1070
Vacuum Hose Drawing ........................................1070
System Description ..............................................1070
Component Parts Location ..................................1071
EGR SYSTEM .................................................1076
System Description ..............................................1076
Component Parts Location ..................................1076
IDLE SPEED CONTROL ................................1081
System Diagram ..................................................1081
System Description ..............................................1081
Component Parts Location ..................................1082
ENGINE TORQUE CONTROL .......................1087
System Description ..............................................1087
Component Parts Location ..................................1087
GLOW CONTROL ..........................................1092
System Description ..............................................1092
Component Parts Location ..................................1092
COOLING FAN CONTROL ............................1097
System Description ..............................................1097
Component Parts Location ..................................1098
CAN COMMUNICATION ................................1103
System Description ..............................................1103
ON BOARD DIAGNOSTIC (OBD) SYSTEM ..1104
Diagnosis Description ..........................................1104
COMPONENT DIAGNOSIS .....................1106
POWER SUPPLY AND GROUND CIRCUIT ..1106
Diagnosis Procedure ............................................1106
P0001 FUEL PUMP ........................................1109
DTC Logic ............................................................1109
Diagnosis Procedure ............................................1109
Component Inspection .........................................1110
P0002 FUEL PUMP ........................................1111
DTC Logic ............................................................1111
Diagnosis Procedure ............................................1111
Component Inspection .........................................1112
P0016 CKP - CMP CORRELATION ...............1113
DTC Logic ............................................................1113
Diagnosis Procedure ............................................1113
Component Inspection .........................................1114
P0045 TC BOOST CONTROL SOLENOID
VALVE ............................................................
1116
DTC Logic ............................................................1116
Diagnosis Procedure ............................................1116
Component Inspection .........................................1117
P0069 TC BOOST SENSOR, BARO SENSOR
CORRELATION ..............................................
1118
DTC Logic ............................................................1118
Diagnosis Procedure ............................................1118
Component Inspection .........................................1119
P0087 FUEL PUMP ........................................1120
DTC Logic ............................................................1120
Diagnosis Procedure ............................................1120
P0090 FUEL PUMP ........................................1122
DTC Logic ............................................................1122
Diagnosis Procedure ............................................1122
Component Inspection .........................................1123
P0100 MAF SENSOR .....................................1124
Description ...........................................................1124
DTC Logic ............................................................1124
EC-15
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1124
Component Inspection ........................................1125
P0101 MAF SENSOR .....................................1127
Description ..........................................................1127
DTC Logic ...........................................................1127
Diagnosis Procedure ...........................................1127
Component Inspection ........................................1129
P0110 IAT SENSOR .......................................1130
Description ..........................................................1130
DTC Logic ...........................................................1130
Diagnosis Procedure ...........................................1130
Component Inspection ........................................1131
P0115 ECT SENSOR .....................................1132
Description ..........................................................1132
DTC Logic ...........................................................1132
Diagnosis Procedure ...........................................1132
Component Inspection ........................................1133
P0120 ELECTRIC THROTTLE CONTROL
ACTUATOR ....................................................
1134
Description ..........................................................1134
DTC Logic ...........................................................1134
Diagnosis Procedure ...........................................1134
P0180 FPT SENSOR ......................................1136
Description ..........................................................1136
DTC Logic ...........................................................1136
Diagnosis Procedure ...........................................1136
Component Inspection ........................................1137
P0190 FRP SENSOR .....................................1138
Description ..........................................................1138
DTC Logic ...........................................................1138
Diagnosis Procedure ...........................................1138
Component Inspection ........................................1139
P0200 FUEL INJECTOR ................................1140
DTC Logic ...........................................................1140
Diagnosis Procedure ...........................................1140
Component Inspection ........................................1141
P0201, P0202, P0203, P0204 FUEL INJEC-
TOR ................................................................
1142
DTC Logic ...........................................................1142
Diagnosis Procedure ...........................................1142
Component Inspection ........................................1143
P0225 APP SENSOR .....................................1144
Description ..........................................................1144
DTC Logic ...........................................................1144
Diagnosis Procedure ...........................................1144
Component Inspection ........................................1146
P0235 TC BOOST SENSOR ..........................1147
Description ..........................................................1147
DTC Logic ...........................................................1147
Diagnosis Procedure ...........................................1147
Component Inspection ........................................1148
P0335 CKP SENSOR .....................................1149
DTC Logic ............................................................1149
Diagnosis Procedure ...........................................1149
Component Inspection .........................................1150
P0340 CMP SENSOR ....................................1151
DTC Logic ............................................................1151
Diagnosis Procedure ...........................................1151
Component Inspection .........................................1152
P0380 GLOW RELAY ....................................1154
DTC Logic ............................................................1154
Diagnosis Procedure ...........................................1154
P0381 GLOW CONTROL SYSTEM ...............1156
DTC Logic ............................................................1156
Diagnosis Procedure ...........................................1156
Component Inspection .........................................1157
P0409 EGR VOLUME CONTROL VALVE
CONTROL POSITION SENSOR ....................
1158
DTC Logic ............................................................1158
Diagnosis Procedure ...........................................1158
P0487 EGR VOLUME CONTROL VALVE ....1160
DTC Logic ............................................................1160
Diagnosis Procedure ...........................................1160
Component Inspection .........................................1161
P0488 EGR SYSTEM .....................................1162
DTC Logic ............................................................1162
Diagnosis Procedure ...........................................1162
Component Inspection .........................................1164
P0500 VSS .....................................................1165
Description ...........................................................1165
DTC Logic ............................................................1165
Diagnosis Procedure ...........................................1165
P0530 REFRIGERANT PRESSURE SENSOR
1166
Description ...........................................................1166
DTC Logic ............................................................1166
Diagnosis Procedure ...........................................1166
P0560 BATTERY VOLTAGE .........................1168
DTC Logic ............................................................1168
Diagnosis Procedure ...........................................1168
P0571 ASCD BRAKE SWITCH .....................1171
DTC Logic ............................................................1171
Diagnosis Procedure ...........................................1171
Component Inspection .........................................1172
P0575 ASCD STEERING SWITCH ................1174
Description ...........................................................1174
DTC Logic ............................................................1174
Diagnosis Procedure ...........................................1174
Component Inspection (ASCD Switch) ................1176
Component Inspection (ASCD Steering Switch) .1176
ENGINE CONTROL SYSTEM
EC-31
< FUNCTION DIAGNOSIS >[HR16DE (WITH EURO-OBD)]
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System DescriptionINFOID:0000000001161139
ECM performs various controls such as fuel injection control and ignition timing control.
Component Parts LocationINFOID:0000000001161140
1. Ignition coil (with power transistor)
and spark plug2. Intake valve timing control solenoid
valve3. Refrigerant pressure sensor
4. Knock sensor 5. Fuel injector 6. Cooling fan motor
7. Camshaft position sensor (PHASE) 8. IPDM E/R 9. ECM
10. Mass air flow sensor (with intake air
temperature sensor)11. Engine coolant temperature sensor 12. Electric throttle control actuator
(with built in throttle position sensor
and throttle control motor)
13. EVAP canister purge volume control
solenoid valve
PBIB2939E