Page 2958 of 5883
![NISSAN TIIDA 2007 Service Repair Manual CYLINDER HEAD
EM-311
< DISASSEMBLY AND ASSEMBLY >[K9K]
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Use utmost care not to allow gasket debris to enter passages for engine oil or water.
2. At each of several locat NISSAN TIIDA 2007 Service Repair Manual CYLINDER HEAD
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Use utmost care not to allow gasket debris to enter passages for engine oil or water.
2. At each of several locat](/manual-img/5/57395/w960_57395-2957.png)
CYLINDER HEAD
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Use utmost care not to allow gasket debris to enter passages for engine oil or water.
2. At each of several locations on bottom surface of cylinder head, measure the distortion in six directions
using straightedge and feeler gauge.
If it exceeds the limit, replace cylinder head.
Cylinder Head Height
Measure the height of cylinder head (H).
Valve protrusion
Check the valve protrusion using dial gauge stand set [KV113B0040
(Mot. 251-01) (commercial service tool) or equivalent tool] and dial
gauge stand set [KV113B0050 (Mot. 252-01) (commercial service
tool) or equivalent tool] as shown.
INSPECTION AFTER DISASSEMBLY
Va l v e
Measure the valves as follows.
Stem diameter (d)
Face angle (α)
Head diameter (D)
Valve length (L)
Valve margin (T)Limit : Refer to EM-335, "
CylinderHead".
Standard : Refer to EM-335, "
CylinderHead".
E1BIA0063ZZ
Standard : −0.07 to 0.07 mm (−0.0028 to 0.0028 in)
MBIB0426E
Intake : Refer to EM-335, "CylinderHead"
Exhaust : Refer to EM-335, "CylinderHead"
Intake : Refer to EM-335, "CylinderHead"
Exhaust : Refer to EM-335, "CylinderHead"
Intake : Refer to EM-335, "CylinderHead"
Exhaust : Refer to EM-335, "CylinderHead"
Intake : Refer to EM-335, "CylinderHead"
Exhaust : Refer to EM-335, "CylinderHead"
E1BIA0064ZZ
Page 2959 of 5883
![NISSAN TIIDA 2007 Service Repair Manual EM-312
< DISASSEMBLY AND ASSEMBLY >[K9K]
CYLINDER HEAD
Va l v e S e a t
Measure the valve seats as follows.
Seat angle (α)
Contacting width (X)
Seat outer diameter (D):
Cylinder head seat re NISSAN TIIDA 2007 Service Repair Manual EM-312
< DISASSEMBLY AND ASSEMBLY >[K9K]
CYLINDER HEAD
Va l v e S e a t
Measure the valve seats as follows.
Seat angle (α)
Contacting width (X)
Seat outer diameter (D):
Cylinder head seat re](/manual-img/5/57395/w960_57395-2958.png)
EM-312
< DISASSEMBLY AND ASSEMBLY >[K9K]
CYLINDER HEAD
Va l v e S e a t
Measure the valve seats as follows.
Seat angle (α)
Contacting width (X)
Seat outer diameter (D):
Cylinder head seat recess diameter (D)
Valve Guide Clearance
1. Measure diameter of valve stem with micrometer.
2. Measure inner diameter of valve guide with inside micrometer.
3. Calculate the valve guide clearance.
(Valve guide clearance) = (Valve guide inner diameter) – (Valve
stem diameter)
If it exceeds the limit, replace and/or valve guide.
Valve Spring
Measure the valve spring as follows.
Free height
Length under load
Full pressed height
Wire diameter
Inner diameter
Outer diameterIntake : Refer to EM-335, "
CylinderHead"
Exhaust : Refer to EM-335, "CylinderHead"
Intake : Refer to EM-335, "CylinderHead"
Exhaust : Refer to EM-335, "CylinderHead"
Intake : Refer to EM-335, "CylinderHead"
Exhaust : Refer to EM-335, "CylinderHead"
Intake : Refer to EM-335, "CylinderHead"
Exhaust : Refer to EM-335, "CylinderHead"
Intake : Refer to EM-335, "CylinderHead"
Exhaust : Refer to EM-335, "CylinderHead"
E1BIA0066ZZ
Intake : 0.020 - 0.050 mm (0.0008 - 0.0020 in)
Exhaust : 0.030 - 0.063 mm (0.0012 - 0.0025 in)
SEM938C
Intake and exhaust : Refer to EM-335, "CylinderHead"
Intake and exhaust : Refer to EM-335, "CylinderHead"
Intake and exhaust : Refer to EM-335, "CylinderHead"
Intake and exhaust : Refer to EM-335, "CylinderHead"
Intake and exhaust : Refer to EM-335, "CylinderHead"
SEM113
Page 2967 of 5883
![NISSAN TIIDA 2007 Service Repair Manual EM-320
< DISASSEMBLY AND ASSEMBLY >[K9K]
CYLINDER BLOCK
a. Identify the category of crankshaft main journal diameter (A) with
checking the marking of crankshaft as shown.
NOTE:
The marking has 5 digit NISSAN TIIDA 2007 Service Repair Manual EM-320
< DISASSEMBLY AND ASSEMBLY >[K9K]
CYLINDER BLOCK
a. Identify the category of crankshaft main journal diameter (A) with
checking the marking of crankshaft as shown.
NOTE:
The marking has 5 digit](/manual-img/5/57395/w960_57395-2966.png)
EM-320
< DISASSEMBLY AND ASSEMBLY >[K9K]
CYLINDER BLOCK
a. Identify the category of crankshaft main journal diameter (A) with
checking the marking of crankshaft as shown.
NOTE:
The marking has 5 digits. Left end is the diameter category of
No. 1 bearing (flywheel side) and right end is the diameter cate-
gory of No. 5 bearing (Sprocket side).
b. Identify the category of main bearing journal inner diameter on
the cylinder block (A) with measuring the length between cylin-
der block top surface and drilled hole (B).
c. Select main bearing category by referring to the table.
Journal diameter category markJournal diameter category
[Diameter mm (in)]
A, G, K, R, WD1
[47.990 - 47.997 (1.8894 - 1.8896)]
B, H, L, S, YD2
[47.997 - 48.003 (1.8896 - 1.8899)]
C, J, O, T, ZD3
[48.003 - 48.010 (1.8899 - 1.8902)]
Position of (B)Category marking
[Inner diameter (A) mm (in)]
33 mm (1.30 in)1 or Blue
[51.936 - 51.942 (2.0447 - 2.0450)]
43 mm (1.69 in)2 or Red
[51.942 - 51.949 (2.0450 - 2.0452)]
MBIB0344E
MBIB0346E
MBIB0345E
Category of main
bearing journal in-
ner diameter on
the cylinder blockCategory of crank-
shaft main journal
diameterMain bearing category
[Thickness mm (in)]
1 or BlueD1C1 (Yellow)
[1.949 - 1.955 (0.0767 - 0.0770)]
D2C2 (Blue)
[1.946 - 1.952 (0.0766 - 0.0769)]
D3C3 (Black)
[1.943 - 1.949 (0.0765 - 0.0767)]
Page 2982 of 5883
![NISSAN TIIDA 2007 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
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CYLINDER HEAD
Unit: mm (in)
VALVE DIMENS NISSAN TIIDA 2007 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
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VALVE DIMENS](/manual-img/5/57395/w960_57395-2981.png)
SERVICE DATA AND SPECIFICATIONS (SDS)
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CYLINDER HEAD
Unit: mm (in)
VALVE DIMENSIONS
13229BN718 8.000 (0.3150)
13229BN719 8.025 (0.3159)
13229BN720 8.050 (0.3169)
13229BN721 8.075 (0.3179)
13229BN722 8.100 (0.3189)
13229BN723 8.125 (0.3199)
13229BN724 8.150 (0.3209)Part number Thickness
Items Standard
Cylinder head gasket thickness 0.68 - 0.74 (0.0269 - 0.0291)
Head surface distortion Less than 0.05 (0.002)
Normal cylinder head height “H” 127 (5.000)
E1BIA0063ZZ
Items Standard
Valve head diameter “D” mm (in)Intake 33.38 - 33.62 (1.314 - 1.324)
Exhaust 28.88 - 29.12 (1.137 - 1.146)
Valve length “L” mm (in)Intake 100.74 - 101.16 (3.9661 - 3.9827)
Exhaust 100.54 - 100.96 (3.9583 - 3.9748)
Valve stem diameter “d” mm (in)Intake5.969 - 5.985 (0.2350 - 0.2356)
Measuring point (X1) is 41 (1.61)
Exhaust5.955 - 5.971 (0.2344 - 0.2351)
Measuring point (X1) is 41 (1.61)
Valve seat angle “α”degree 45°00′ (45.00°)
Valve margin “T” mm (in) 1.0 (0.039)
Page 2983 of 5883
![NISSAN TIIDA 2007 Service Repair Manual EM-336
< SERVICE DATA AND SPECIFICATIONS (SDS) [K9K]
SERVICE DATA AND SPECIFICATIONS (SDS)
VA LV E G U I D E
VALVE SEAT
Valve lift mm (in)Intake 8.0 (0.315)
Exhaust 8.6 (0.339) Items Standard
E1BIA00 NISSAN TIIDA 2007 Service Repair Manual EM-336
< SERVICE DATA AND SPECIFICATIONS (SDS) [K9K]
SERVICE DATA AND SPECIFICATIONS (SDS)
VA LV E G U I D E
VALVE SEAT
Valve lift mm (in)Intake 8.0 (0.315)
Exhaust 8.6 (0.339) Items Standard
E1BIA00](/manual-img/5/57395/w960_57395-2982.png)
EM-336
< SERVICE DATA AND SPECIFICATIONS (SDS) [K9K]
SERVICE DATA AND SPECIFICATIONS (SDS)
VA LV E G U I D E
VALVE SEAT
Valve lift mm (in)Intake 8.0 (0.315)
Exhaust 8.6 (0.339) Items Standard
E1BIA0064ZZ
Items Standard
Valve guide mm (in)Length 40.35 - 40.65 (1.5886 - 1.6004)
Outer diameter 10.956 - 11.062 (0.4313 - 0.4355)
Inner diameter (Finished
size)6.000 - 6.018 (0.2362 - 0.2369)
Cylinder head valve guide hole diameter mm (in) 11.0 (0.4431)
Valve guide clearance mm (in)Intake 0.020 - 0.050 (0.0008 - 0.0020)
Exhaust 0.030 - 0.063 (0.0012 - 0.0025)
Projection length “A” mm (in)Intake 14.0 (0.5512)
Exhaust 14.2 (0.5591)
Valve guide inclination angle “a” degree 90°00′ (90.00°)
E1BIA0065ZZ
Items Standard
Cylinder head seat recess diameter “D” mm (in)Intake 34.444 - 34.474 (1.3561 - 1.3572)
Exhaust 29.955 - 29.985 (1.1793 - 1.1805)
Valve seat outer diameter “D” mm (in)Intake 34.534 - 34.550 (1.3596 - 1.3602)
Exhaust 30.035 - 30.048 (1.1825 - 1.1830)
Angle “α”degree 89°30′ (89.50°)
Contacting width “X” mm (in) 1.8 (0.071)
Valve seat height “H” mm (in)Intake 4.61 - 4.69 (0.1815 - 0.1846)
Exhaust 5.63 - 5.71 (0.2217 - 0.2248)
Page 2985 of 5883
![NISSAN TIIDA 2007 Service Repair Manual EM-338
< SERVICE DATA AND SPECIFICATIONS (SDS) [K9K]
SERVICE DATA AND SPECIFICATIONS (SDS)
PISTON
Unit: mm (in)
PISTON RING
Unit: mm (in)
PISTON PIN
Unit: mm (in)
3 Used by the supplier only
4 Used by NISSAN TIIDA 2007 Service Repair Manual EM-338
< SERVICE DATA AND SPECIFICATIONS (SDS) [K9K]
SERVICE DATA AND SPECIFICATIONS (SDS)
PISTON
Unit: mm (in)
PISTON RING
Unit: mm (in)
PISTON PIN
Unit: mm (in)
3 Used by the supplier only
4 Used by](/manual-img/5/57395/w960_57395-2984.png)
EM-338
< SERVICE DATA AND SPECIFICATIONS (SDS) [K9K]
SERVICE DATA AND SPECIFICATIONS (SDS)
PISTON
Unit: mm (in)
PISTON RING
Unit: mm (in)
PISTON PIN
Unit: mm (in)
3 Used by the supplier only
4 Used by the supplier only
5 Used by the supplier only
6 Piston axis of symmetry
7 Piston pin hole axis
8 Offset between the hole axis (7) and the piston's axis of symmetry (6) is 0.3 mm (0.012 in)
Items Standard
Piston skirt diameter “A” mm (in) 75.938 - 75.952 (2.9897 - 2.9902)
“a” dimension mm (in) 56.0 (2.205)
Piston pin hole diameter mm (in)Category J 41.605 - 41.646 (1.6380 - 1.6396)
Category K 41.647 - 41.688 (1.6396 - 1.6413)
Category L 41.689 - 41.730 (1.6413 - 1.6429)
Category M 41.731 - 41.772 (1.6429 - 1.6446)
Category N 41.773 - 41.814 (1.6446 - 1.6462)
“b” dimension mm (in) 26.0 (1.024)
Capacity of combustion chamber
m (Imp fl oz)19.71 - 20.21 (0.67 - 0.71)
Piston protrusion mm (in) 0.030 - 0.288 (0.0012 - 0.113)
SEM882E
Items Standard
ThicknessTop 1.97 - 1.99 (0.0776 - 0.0783)
2nd 1.97 - 1.99 (0.0776 - 0.0783)
Oil ring 2.47 - 2.49 (0.0972 - 0.0980)
Side clearanceTop 0.10 - 0.12 (0.0039 - 0.0047)
2nd 0.08 - 0.10 (0.0031 - 0.0039)
Oil ring 0.03 - 0.05 (0.0012 - 0.0020)
Piston ring end gapTop 0.20 - 0.35 (0.0079 - 0.0138)
2nd 0.70 - 0.90 (0.0276 - 0.0354)
Oil ring 0.25 - 0.50 (0.0098 - 0.0197)
Items Standard
Length59.7 - 60.0 (2.350 - 2.362)
Piston pin outer diameter 25.995 - 26.000 (1.0234 - 1.0236)
Page 2986 of 5883
![NISSAN TIIDA 2007 Service Repair Manual SERVICE DATA AND SPECIFICATIONS (SDS)
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CRANKSHAFT
Unit: mm (in)
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SERVICE DATA AND SPECIFICATIONS (SDS)
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CRANKSHAFT
Unit: mm (in)
TurbochargerINFOID:0000000001381521
Items Standard
Center distance133.75 (5.266)
Connecting rod small end diameter (with bush) 26.013 - 26.025 (1.0241 - 1.0246)
Connecting rod big end diameter 47.610 - 47.627 (1.8744 - 1.8751)
Big end longitudinal play 0.205 - 0.467 (0.0081 - 0.0184)
Big end radial play 0.010 - 0.064 (0.004 - 0.025)
Items Standard
Main journal diameter “Dm” 47.99 - 48.01 (1.8894 - 1.8902)
Pin journal diameter “Dp” 43.96 - 43.98 (1.7307 - 1.7315)
Maximum run-out allowed on the flywheel bearing face of the flywheel 0.6 (0.024)
Lateral play (without lateral shim) 0.045 - 0.252 (0.0018 - 0.0099)
Lateral play (with lateral shim) 0.045 - 0.852 (0.0018 - 0.0335)
Journal radial play 0.010 - 0.054 (0.0004 - 0.0021)
E1BIA0067ZZ
Items Standard
Regulation value operating vacuum
kPa (bar, kg/cm
2, psi)50 (0.5, 0.51, 7.3)
Valve rod moving length mm (in) 1.7 (0.067)
Page 3150 of 5883

FAX-16
< DISASSEMBLY AND ASSEMBLY >
FRONT DRIVE SHAFT
1. Install new boot and new small boot band on shaft.
CAUTION:
Do not reuse boot or boot band.
Cover drive shaft serration with tape to prevent damage to
boot during installation.
2. Remove protective tape wound around serrated part of shaft.
3. Align matching mark on spider assembly with matching mark on
shaft and install spider assembly with chamfer facing shaft.
4. Install new snap ring using a suitable tool.
CAUTION:
Do not reuse snap ring.
5. Apply recommended grease (Genuine NISSAN Grease or
equivalent) to spider assembly and sliding surface.
6. Install the slide joint housing onto the spider assembly and pack
with the balance of recommended grease (Genuine NISSAN
Grease or equivalent).
7. Install boot securely into grooves (indicated by * marks) as
shown.
CAUTION:
If there is grease on boot mounting surfaces (indicated by *
marks) of shaft and housing, boot may come off. Clean all
grease from surfaces.
8. Make sure boot installation length “L” is the length specified
below. Insert a flat-bladed screwdriver or similar tool into the
large end of boot. Bleed air from boot to prevent boot deforma-
tion.
CAUTION:
Boot may break if boot installation length is outside the standard value.
Be careful that screwdriver tip does not contact inside surface of boot.
9. Secure large end of boot with new boot band.
1. Set boot band onto boot and insert first pawl on boot band into the first groove on opposite end of
boot band.
SFA800
SDIA2629E
Grease amount : 130 – 140 g (4.6 – 4.9 oz) SFA023A
Boot installation length “L ”
M/T models : 181.2 mm (7.13 in)
A/T model : 176.0 mm (6.93 in)
SDIA3285E