GI-46
< PRECAUTION >
PRECAUTIONS
Precaution for Multiport Fuel Injection System or Engine Control System
INFOID:0000000001606121
Before connecting or disconnecting any harness connector for the
multiport fuel injection system or ECM:
Turn ignition switch to “OFF” position.
Disconnect negative battery terminal.
Otherwise, there may be damage to ECM.
Before disconnecting pressurized fuel line from fuel pump to injec-
tors, be sure to release fuel pressure.
Be careful not to jar components such as ECM and mass air flow
sensor.
Precaution for HosesINFOID:0000000001606122
HOSE REMOVAL AND INSTALLATION
To prevent damage to rubber hose, do not pry off rubber hose with
tapered tool or screwdriver.
To reinstall the rubber hose securely, make sure that hose insertion
length and orientation is correct. (If tube is equipped with hose
stopper, insert rubber hose into tube until it butts up against hose
stopper.)
HOSE CLAMPING
If old rubber hose is re-used, install hose clamp in its original posi-
tion (at the indentation where the old clamp was). If there is a trace
of tube bulging left on the old rubber hose, align rubber hose at
that position.
Discard old clamps; replace with new ones.
SGI787
SMA019D
SMA020D
SMA021D
INSPECTION
SB-3
< BASIC INSPECTION >
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BASIC INSPECTION
INSPECTION
Seat Belt InspectionINFOID:0000000001366781
AFTER A COLLISION
WARNING:
Inspect all seat belt assemblies including retractors and attaching hardware after any collision.
NISSAN recommends that all seat belt assemblies in use during a collision be replaced unless the col-
lision was minor and the belts show no damage and continue to operate properly. Failure to do so
could result in serious personal injury in an accident. Seat belt assemblies not in use during a colli-
sion should also be replaced if either damage or improper operation is noted. Seat belt pre-tensioner
should be replaced even if the seat belts are not in use during a frontal collision in which the air bags
are deployed.
Replace any seat belt assembly (including anchor bolts) if:
The seat belt was in use at the time of a collision (except for minor collisions and the belts, retractors and
buckles show no damage and continue to operate properly).
The seat belt was damaged in an accident. (i.e. torn webbing, bent retractor or guide, etc.)
The seat belt attaching point was damaged in an accident. Inspect the seat belt attaching area for damage
or distortion and repair as necessary before installing a new seat belt assembly.
Anchor bolts are deformed or worn out.
The seat belt pre-tensioner should be replaced even if the seat belts are not in use during a frontal collision
in which the air bags are deployed.
PRELIMINARY CHECKS
1. Check the seat belt warning lamp/chime for proper operation as follows:
a. Switch ignition ON. The seat belt warning lamp should illuminate. Also, the seat belt warning chime should
sound for about seven seconds.
b. Fasten driver's seat belt. The seat belt warning lamp should go out and the chime (if sounding) should
stop.
2. If the air bag warning lamp is blinking, conduct self-diagnosis using CONSULT-III, and air bag warning
lamp. Refer to SRC-11, "
SRS Operation Check".
3. Check that the seat belt retractor, seat belt anchor and buckle bolts are securely attached.
4. Check the shoulder seat belt guide and shoulder belt height adjuster for front seats. Make sure guide
swivels freely and that webbing lays flat and does not bind in guide. Make sure height adjuster operates
properly and holds securely.
5. Check retractor operation:
a. Fully extend the seat belt webbing and check for twists, tears or other damage.
b. Allow the seat belt to retract. Make sure that webbing returns smoothly and completely into the retractor. If
the seat belt does not return smoothly, wipe the inside of the loops with a clean paper cloth. Dirt build-up
in the loops of the upper anchors can cause the seat belts to retract slowly.
c. Fasten the seat belt. Check the seat belt returns smoothly and completely to the retractor. If the webbing
does not return smoothly, the cause may be an accumulation of dust or dirt. Use the “SEAT BELT TAPE
SET” and perform the following steps.
Inspect the front seat belt though-anchor
1. Pull the seat belt out to a length of 500 mm (19.69 in) or more.
2. Use a clip or other device to attach the seat belt at the center pillar webbing opening.
3. Pass a thin wire though the D-ring anchor webbing opening. Hold both ends of the wire and pull taut
while moving it up and down several times along the webbing opening surface to remove matter stuck
there.
4. Any dirt that cannot be removed with the wire can be removed by cleaning the opening with a clean
cloth.
5. Apply tape at the point where the webbing contacts the though-anchor webbing opening.
NOTE:
Apply the tape so that there is no looseness or wrinkling.
6. Remove the clip attaching the seat belt and check that the webbing returns smoothly.
SB-4
< BASIC INSPECTION >
INSPECTION
6. Repeat steps above as necessary to check the other seat belts.
SEAT BELT RETRACTOR ON-VEHICLE CHECK
Emergency Locking Retractors (ELR) and Automatic Locking Retractors (ALR)
NOTE:
All seat belt retractors are of the Emergency Locking Retractors (ELR) type. In an emergency (sudden stop)
the retractor will lock and prevent the webbing from extending any further. All 3-point type seat belt retractors
except the driver's seat belt also have an Automatic Locking Retractors (ALR) mode. The ALR mode (also
called child restraint mode) is used when installing child seats. The ALR mode is activated when the seat belt
is fully extended. When the webbing is then retracted partially, the ALR mode automatically locks the seat belt
in a specific position so the webbing cannot be extended any further. To cancel the ALR mode, allow the seat
belt to fully wind back into the retractor.
Check the seat belt retractors using the following test(s) to determine if a retractor assembly is operating prop-
erly.
ELR Function Stationary Check
Grasp the shoulder webbing and pull it forward quickly. The retractor should lock and prevent the belt from
extending further.
ALR Function Stationary Check
1. Pull out entire length of seat belt from retractor until a click is heard.
2. Retract the webbing partially. A clicking noise should be heard as the webbing retracts, indicating that the
retractor is in the Automatic Locking Retractors (ALR) mode.
3. Grasp the seat belt and try to pull out the retractor. The webbing must lock and not extend any further. If
NG, replace the retractor assembly.
4. Allow the entire length of the webbing to retract to cancel the automatic locking mode.
ELR Function Moving Check
WARNING:
Perform the following test in a safe, open area clear of other vehicles and obstructions (for example, a
large, empty parking lot). Road surface must be paved and dry. DO NOT perform the following test on
wet or gravel roads or on public streets and highways. This could result in an accident and serious
personal injury. The driver and passenger must be prepared to brace themselves in the event the
retractor does not lock.
1. Fasten driver's seat belt. Buckle a passenger into the seat for the belt that is to be tested.
2. Proceed to the designated safe area.
3. Drive the vehicle at approximately 16 km/h (10 MPH). Notify any passengers of a pending sudden stop
and the driver and passenger must be prepared to brace themselves in the event the retractor does not
lock, apply brakes firmly and make a very hard stop.
During the stop, seat belts should lock and not be extended. If the seat belt retractor assembly does not lock,
perform the retractor off-vehicle check.
SEAT BELT RETRACTOR OFF-VEHICLE CHECK
1. Remove the seat belt retractor. Refer to SB-6, "Removal and Installation of Front Seat Belt".
ST-10
< ON-VEHICLE REPAIR >
STEERING COLUMN
8. Put matching mark on upper yoke of intermediate shaft and out-
put shaft of steering column assembly.
9. Remove bolt of intermediate shaft (upper side), and then remove intermediate shaft from steering column
assembly.
10. Remove steering column assembly mounting nuts, and then remove steering column assembly from vehi-
cle.
11. Remove bolt of intermediate shaft (lower side), and then remove intermediate shaft from vehicle.
12. Remove screws of bracket and EPS control unit, and then remove bracket and EPS control unit from
steering column assembly.
INSPECTION AFTER REMOVAL
Check each part of steering column assembly, EPS control unit and intermediate shaft for damage and
replace as necessary.
Measure the length “L” as shown, if vehicle has been involved in a
minor collision. Replace steering column assembly (with motor,
reduction gear, sensor) if outside the standard.
Check tilt mechanism for damage or other malfunctions. Replace
steering column assembly (with motor, reduction gear, sensor) as
necessary.
Measure steering column assembly rotating torque using Tool. Replace steering column assembly (with
motor, reduction gear, sensor) if outside the standard.
INSTALLATION
Installation is in the reverse order of removal.
Installation is in the reverse order of removal. For tightening torque, refer to "COMPONENT".
When tightening bolt (intermediate shaft lower side), tighten it by hand first, and make sure there is no feel-
ing of sticking or galling before final tightening.
CAUTION:
Insert bolt in the proper direction. (Do not insert it from the other side.)
Align matching mark made during removal.
ALGIA0019ZZ
Steering column
length “L”Minimum 462.1 mm (18.19 in)
Nominal 464.1 mm (18.27 in)
Maximum 466.1 mm (18.35 in)
Tool number : ST3127S000 (J-25742-1)
Rotating torque : 0 - 2.1 N·m (0 - 0.21 kg-m, 0 - 18 in-lb)
SGIA1293E
STEERING GEAR
ST-17
< DISASSEMBLY AND ASSEMBLY >
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11. Set dial gauge to the back of rack assembly on the pinion
assembly side around the center of stroke. Measure displace-
ment of rack under torsional torque of ± 7.8 N·m (0.80 kg-m, 69
in-lb), and then check if it is within the standard value. If the
measurement is outside the standard value, adjust it again. After
the readjustment, if measurement is still outside the standard
value, replace steering gear assembly.
12. Install boot to gear housing assembly and inner socket.
13. Install small diamter boot clamp.
14. Install large diameter boot clamp (1) to boot using Tool.
NOTE:
Install large diameter boot clamp (1) securely to boot groove,
and crimp it so as to have clearance of 3 mm (0.12 in) or less as
shown.
15. Install joint cover (1) to gear housing assembly (2).
CAUTION:
Install joint cover so that the protrusion for locating is
securely set to gear housing groove.
16. Adjust inner socket to standard length “L”, and then tighten lock
nut to the specified torque. Refer to "COMPONENT (R24K
TYPE)". Check length of inner socket “L” again after tightening
lock nut. Make sure that the length is the standard.
CAUTION:
Adjust toe-in. Refer to FSU-17, "
Wheel Alignment
(Unladen*)". Length achieved after toe-in adjustment is not
necessarily the above value.Standard value : Less than 0.1 mm (0.004 in)
SGIA1301E
Tool number : KV40107300 ( — )
SGIA1302E
SGIA1303E
Inner socket length “L” : 57.8 mm (2.276 in)
SGIA0167E
ST-18
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Steering WheelINFOID:0000000001282491
Steering AngleINFOID:0000000001282492
Steering ColumnINFOID:0000000001282493
Steering wheel axial end play 0 mm (0 in)
Steering wheel play 0 - 35 mm (0 - 1.38 in)
Steering wheel turning force Less than 36 N (3.7 kg-f, 8.2 lb-f)
Inner wheel (Angle:A)
Degree minute (Decimal degree)Minimum 35° 00′ (35.0°)
Nominal 38° 00′ (38.0°)
Maximum 39° 00′ (39.0°)
Outer wheel (Angle: B)
Degree minute (Decimal degree)33° 00′ (33.0°)
SGIA0055E
Steering column length “L”Minimum 462.1 mm (18.19 in)
Nominal 464.1 mm (18.27 in)
Maximum 466.1 mm (18.35 in)
Steering column assembly rotating torque0 - 2.1 N·m (0 - 0.21 kg-m, 0 - 18 in-lb)
Tilt operating range20 mm (0.79 in)
SGIA1293E
SERVICE DATA AND SPECIFICATIONS (SDS)
ST-19
< SERVICE DATA AND SPECIFICATIONS (SDS)
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Steering Outer Socket and Inner SocketINFOID:0000000001282494
Steering GearINFOID:0000000001282495
Steering gear typeR24K
Outer socket ball studSwinging torque 0.3 - 2.9 N·m (0.03 - 0.29 kg-m, 3.0 - 25 in-lb)
Measurement on spring balance
Measuring point: ball stud upper side6.0 - 58 N (0.61 - 5.91 kg-f, 1.35 - 13.03 lb-f)
Axial end play 0.5 mm (0.020 in) or less
Inner socket ball jointSwinging torque 0.5 - 5.0 N·m (0.06 - 0.51 kg-m, 5 - 44 in-lb)
Measurement on spring balance
Measuring point at *mark shown4.3 - 43.5 N (0.44 - 4.44 kg-f, 0.97 - 9.79 lb-f)
Axial end play 0.2 mm (0.008 in) or less
Inner socket length “L”57.8 mm (2.276 in)
SGIA0950E
Steering gear modelR24K
Rack neutral position, dimension “L” (rack stroke) 65.0 mm (2.559 in)
Pinion rotating torque
standardAround neutral position
(within ± 100°) Average A0.3 - 1.5 N·m (0.03 - 0.15 kg-m, 3 - 13 in-lb)
Maximum variation C 1.86 N·m (0.19 kg-m, 16 in-lb)
AWGIA0016ZZ
MGIA0017E
CONTROL SYSTEM
TM-193
< ON-VEHICLE REPAIR >[TYPE 1 (4AT: RE4F03B)]
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- Remove O-rings (1) from servo release accumulator piston (2) and
N-D accumulator piston (3).
CAUTION:
Wrap the removed servo release accumulator piston (2) and
N-D accumulator piston (3) in a lint-free paper.
INSPECTION
Inspect the sliding surfaces of each accumulator piston and tran-
saxle case, and replace if damaged or dented.
(1): Servo release accumulator piston
(2): N-D accumulator piston
Inspect the sliding surfaces of manual valve and valve body, and
replace if damaged or dented.
Inspect each return spring, and replace if damaged, deformed or
worn. Refer to TM-321, "
Accumulator" for free length (L1) and
length (L
2).
(1): Return spring (Servo release accumulator)
(2): Return spring (N-D accumulator)
CAUTION:
Do not remove spring retainer (3).
INSTALLATION
Install is in the reverse order of removal.
CAUTION:
Completely remove all moisture, oil and old gasket, etc. from the oil pan gasket mounting surface of
transaxle case and oil pan.
Do not reuse O-rings, lip seals, oil pan gasket and oil pan bolts.
Apply ATF to manual valve, O-rings, lip seals and sliding surfaces transaxle case.
SCIA6033J
SCIA6035J
SCIA6955E