EC-1202
< COMPONENT DIAGNOSIS >[K9K]
P2413 EGR SYSTEM
P2413 EGR SYSTEM
DTC LogicINFOID:0000000001162678
DTC DETECTION LOGIC
NOTE:
Conditions for applying the diagnostic procedure to the stored DTCs:
The DTC becomes present after the engine is started.
Special notes:
- Engine instability, possibly even stalling.
- Difficult to start engine or even impossible when cold.
- Loss of performance.
- Possible smoke emissions.
If the DTC is present:
-Malfunction indicator (Red) lights up.
Diagnosis ProcedureINFOID:0000000001162679
1.CHECK GROUND CONNECTIONS
1. Turn ignition switch OFF.
2. Check ground connection E15. Refer to Ground inspection in GI-58, "
Circuit Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace ground connection.
2.CHECK EGR VOLUME CONTROL VALVE INSTALLATION
Check that EGR volume control valve is installed properly.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Install EGR volume control valve properly.
3.CHECK EGR VOLUME CONTROL VALVE CONTROL POSITION SENSOR POWER SUPPLY CIRCUIT
1. Disconnect EGR volume control valve harness connector.
2. Turn ignition switch ON.
3. Check the voltage between EGR volume control valve control position sensor connector and ground.
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair open circuit or short to ground or short to power in harness or connectors.
4.CHECK EGR VOLUME CONTROL VALVE CONTROL POSITION SENSOR GROUND CIRCUIT FOR
DTC No. Trouble diagnosis name Possible cause
P2413EGR VOLUME CONTROL
1.DEF: Jammed component Harness or connectors
(The EGR volume control valve circuit is open
or shorted.)
(The EGR volume control valve control posi-
tion sensor circuit is open or shorted.)
EGR volume control valve
EGR volume control valve control position
sensor
Incorrect EGR volume control valve installa-
tion
EGR volume control valve stuck closed
EGR passage clogged
GR volume control valve control position sensor
Ground Voltage
Connector Terminal
F52 1 Ground Approx. 5V
ECM
EC-1225
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P O Test Condition: Engine at Idle
10 Engine immobilizer ENGINE IMMOBIINACTIVE
Indicates the status of the immo-
bilizer system.
INACTIVE: The ECM has rec-
ognized the immobilizer code
transmitted by the Intelligent
Key unit or BCM.
ACTIVE: The ECM does not
recognize the immobilizer code
transmitted by the Intelligent
Key unit or BCM.If ACTIVE, perform the trouble diag-
nosis for NATS.
11 Vehicle speed VEHICLE SPEED0 km/h (mph)
Indicates the vehicle speed in km/
h (mph). This parameter is trans-
mitted by the “ABS actuator and
electric unit (control unit)” or com-
bination meter via CAN communi-
cation line.Perform the trouble diagnosis for
CAN communication line. Perform
the trouble diagnosis for “ABS actu-
ator and electric unit (control unit)”
or combination meter. Order Function Parameter Display and notes Trouble diagnosis
Order Function Parameter Display and notes Trouble diagnosis
1 Battery voltage BATTERY VOLTAGE13V < BATTERY VOLTAGE <
16VIn the event of a malfunction, per-
form the trouble diagnosis for
CHARGING SYSTEM.
2 Engine speed ENGINE SPEEDAbout 800 rpm
Indicates the engine's rotational
speed in rpm.In the event of a malfunction, per-
form the trouble diagnosis for DTC
P0335 CKP SENSOR.
3Engine coolant tem-
peratureWATER TEMPIndicates the engine coolant
temperature in °C.In the event of a malfunction, per-
form the trouble diagnosis for DTC
P0115 ETC SENSOR.
4Accelerator pedal
positionACCEL/PDL POS0%= ACCEL/PDL POS < 100%
Indicates the percentage of the
pedal position between no load
and full load positionIn the event of a malfunction, per-
form the trouble diagnosis for APP
SENSOR (DTC P0225, and P2120)
and SENSOR POWER SUPPLY
(DTC P0641 and P0651).
5Inlet air tempera-
tureINLET AIR TEMIndicates the intake air tempera-
ture in °C. This information is
provided by the IAT sensor.In the event of a malfunction, per-
form the trouble diagnosis for DTC
P0110 IAT SENSOR.
6Fuel pump temper-
atureFUEL TEMPIndicates the intake air tempera-
ture in °C. This information is
provided by the fuel pump tem-
perature sensor.In the event of a malfunction, per-
form the trouble diagnosis for DTC
P0180 FTT SENSOR.
7 Intake air pressureATOMOS PRESS700 mbar < ATOMOS PRESS <
11 0 0 m b a r
Indicates the ambient barometric
pressure in mbar. The sensor is
incorporated in the ECM.If not consistent, check ATOMOS
PRESS = INLET PRESS = local am-
bient barometric pressure, with the
engine stopped and ignition switch
ON.
INLET PRESSIndicates the pressure in the tur-
bocharger in mbar.
INLET PRESS = local ambient
barometric pressure.
8 Fuel rail pressure RAIL PRESSUREIndicates the fuel rail pressure in
bar of the diesel fuel in the fuel
rail.
This pressure measured by the
fuel rail pressure sensor.In the event of a malfunction, per-
form the trouble diagnosis for DTC
P0190 and P1089 FRP SENSOR.
EC-1226
< ECU DIAGNOSIS >[K9K]
ECM
AIR CIRC SUBFUNCTION (TURBOCHARGER/INTAKE AIR)
Test Condition: Engine Stopped and Ignition Switch ON
9 Engine MOTORRUNNING
Indicates the current status of
the engine.
STOPPED
STARTER
A C T I VAT E D
RUNNINGNONE.
10 Engine immobilizer ENGINE IMMOBIINACTIVE
Indicates the status of the immo-
bilizer system.
INACTIVE: The ECM has rec-
ognized the immobilizer code
transmitted by the Intelligent
Key unit or BCM.
ACTIVE: The ECM does not
recognize the immobilizer
code transmitted by the Intelli-
gent Key unit or BCM.If ACTIVE, perform the trouble diag-
nosis for NATS.
11 Vehicle speed VEHICLE SPEED0 km/h (mph)
Indicates the vehicle speed in
km/h (mph). This parameter is
transmitted by the “ABS actuator
and electric unit (control unit)” or
combination meter via CAN
communication line.Perform the trouble diagnosis for
CAN communication line. Perform
the trouble diagnosis for “ABS actu-
ator and electric unit (control unit)” or
combination meter. Order Function Parameter Display and notes Trouble diagnosis
Order Function Parameter Display and notes Trouble diagnosis
1 Intake air pressureATOMOS PRESS700 mbar < ATOMOS PRESS
< 1100 mbar
Indicates the ambient baromet-
ric pressure in mbar. The sen-
sor is incorporated in the ECM.If not consistent, check ATOMOS
PRESS = INLET PRESS = local
ambient barometric pressure, with
the engine stopped and ignition
switch ON.
INLET PRESSIndicates the pressure in the
turbocharger in mbar.
2 Intake airATMOS PRES SEN V1.6V < ATMOS PRES SEN V <
4.9VIn the event of a malfunction, per-
form the trouble diagnosis for DTC
P2226 BARO SENSOR.
AIR TEMP SEN V0.1V < AIR TEMP SEN V <
4.8VIn the event of a malfunction, per-
form the trouble diagnosis for DTC
P0110 IAT SENSOR.
3air flowAIR FLOW0 mg/st
Mass air flow estimated by the
ECM.
In the event of a malfunction, per-
form the trouble diagnosis for DTC
P0100 MAF SENSOR. AIR FLOW DEMANDMass air flow request set point
the ECM.
AIR FLOW SUPLY V0.27V < AIR FLOW SUPLY V <
4.56V
Indicates voltage of the mass
air flow sensor.
4 Inlet air temperature INLET AIR TEMIndicates the intake air temper-
ature in °C. This information is
provided by the IAT sensor.In the event of a malfunction, per-
form the trouble diagnosis for DTC
P0110 IAT SENSOR.
5 Engine speed ENGINE SPEED0 rpm
Indicates the engine's rotation-
al speed in rpm.In the event of a malfunction, per-
form the trouble diagnosis for DTC
P0335 CKP SENSOR.
ECM
EC-1233
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P O Test Condition: Engine at Idle
Order Function Parameter Display and notes Trouble diagnosis
1 Fan speed request*FAN ASSEMBLY INACTIVE
NONE. FAN UNIT LOW -
FAN UNIT HIGH -
2Compressor
engagement requestDMND LNK COMPThe ECM requests the IPDM E/R
(via CAN communication line) to
start the compressor
ACTIVE: The CAN communica-
tion should not be suspected on
the Automatic Transmission,
IPDM E/R or Intelligent Key unit
or BCM system.
The Intelligent Key unit or BCM
should request the ECM to be
engaged.
The refrigerant pressure sensor
should not be suspected. Satis-
factory engine operating condi-
tions (engine coolant
temperature, engine load etc.).
INACTIVE: One of the above
conditions has not been met.NONE
3Fast idle speed re-
questACCEL IDL RQ INACTIVE NONE
4 Refrigerant pressureRFRGERNT PRSSIndicates the value in Bar for the
refrigerant fluid in the system.
Default value: 0 Bar.In the event of a malfunction, per-
form the trouble diagnosis for DTC
P0530 REFRUGERANT PRES-
SURE SENSOR.
RFRGERNT FLUID V 0.1V < RFRGERNT FLUID V <
4.8V
5Engine coolant tem-
peratureWATER TEMPClose to ambient temperature
(cold engine).
Indicates the engine coolant tem-
perature in °C.In the event of a malfunction, per-
form the trouble diagnosis for DTC
P0115 ECT SENSOR.
6 Vehicle speed VEHICLE SPEED0 km/h (mph)
Indicates the vehicle speed in km/h
(mph). This parameter is transmit-
ted by the “ABS actuator and elec-
tric unit (control unit)” or
combination meter via CAN com-
munication line.Perform the trouble diagnosis for
CAN communication line. Perform
the trouble diagnosis for “ABS ac-
tuator and electric unit (control
unit)” or combination meter.
Order Function Parameter Display and notes Trouble diagnosis
1 Fan speed request*FAN ASSEMBLY INACTIVE
NONE. FAN UNIT LOW -
FAN UNIT HIGH -
EC-1234
< ECU DIAGNOSIS >[K9K]
ECM
CRUISE CONTROL/SPEED LIMITER SUB FUNCTION
Test Condition: Engine Stopped and Ignition Switch ON
Test Condition: Engine at Idle
PROTECTION SUBFUNCTION
Test Condition: Engine Stopped and Ignition Switch ON
2Compressor
engagement re-
questDMND LNK COMPThe ECM requests the IPDM E/R
(via CAN communication line) to
start the compressor
ACTIVE: The CAN communica-
tion should not be suspected on
the Automatic Transmission,
IPDM E/R or Intelligent Key unit
or BCM system.
The Intelligent Key unit or BCM
should request the ECM to be en-
gaged.
The refrigerant pressure sensor
should not be suspected. Satis-
factory engine operating condi-
tions (engine coolant
temperature, engine load etc.).
INACTIVE: One of the above
conditions has not been met.NONE
3Fast idle speed re-
questACCEL IDL RQINACTIVE
or
ACTIVE
(Air conditioning is operate)NONE
4Refrigerant pres-
sureRFRGERNT PRSSIndicates the value in Bar for the re-
frigerant fluid in the system.
Default value: 0 Bar.In the event of a malfunction, per-
form the trouble diagnosis for DTC
P0530 REFRUGERANT PRES-
SURE SENSOR.
RFRGERNT FLUID V 0.1V < RFRGERNT FLUID V< 4.8V
5Engine coolant
temperatureWATER TEMPIndicates the engine coolant tem-
perature in °C.In the event of a malfunction, per-
form the trouble diagnosis for DTC
P0115 ECT SENSOR.
6 Vehicle speed VEHICLE SPEED0 km/h (mph)
Indicates the vehicle speed in km/h
(mph). This parameter is transmit-
ted by the “ABS actuator and elec-
tric unit (control unit)” or
combination meter via CAN com-
munication line.Perform the trouble diagnosis for
CAN communication line. Perform
the trouble diagnosis for “ABS actu-
ator and electric unit (control unit)”
or combination meter. Order Function Parameter Display and notes Trouble diagnosis
Order Function Parameter Display and notes Trouble diagnosis
1Cruise control/speed
limiterCRS CN/S LMTR INACTIVEIn the event of a malfunction, per-
form the trouble diagnosis for DTC
P0575 ASCD STEERING SWITCH.
Order Function Parameter Display and notes Trouble diagnosis
1Cruise control/speed
limiterCRS CN/S LMTR INACTIVEIn the event of a malfunction, perform
the trouble diagnosis for DTC P0575
ASCD STEERING SWITCH.
EC-1236
< ECU DIAGNOSIS >[K9K]
ECM
Wiring Diagram - ENGINE CONTROL SYSTEM -
INFOID:0000000001162696
ALBWA0168GB
ENGINE CONTROL SYSTEM SYMPTOMS
EC-1255
< SYMPTOM DIAGNOSIS >[K9K]
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SYMPTOM DIAGNOSIS
ENGINE CONTROL SYSTEM SYMPTOMS
Symptom TableINFOID:0000000001162698
NOTE:
Only consult this customer complaint after a complete check using the CONSULT-III.
Symptom Trouble diagnosis Reference page
No communication with the ECM CHART 1EC-1256, "
Diag-
nosis Procedure"
Starting malfunctionEngine does not start or starts with difficulty CHART 2EC-1257, "
Diag-
nosis Procedure"
Starting difficult with cold engine CHART 3EC-1259, "Diag-
nosis Procedure"
Impossible to shut off engine CHART 4EC-1261, "Diag-
nosis Procedure"
Idle speed malfunctionEngine Idle speed too high CHART 5EC-1262, "
Diag-
nosis Procedure"
Engine Idle speed too low or unstable CHART 6EC-1263, "Diag-
nosis Procedure"
Behavior while drivingEngine stalling CHART 7EC-1265, "
Diag-
nosis Procedure"
No or very little acceleration, increase in engine speed CHART 8EC-1267, "Diag-
nosis Procedure"
Engine bucking CHART 9EC-1270, "Diag-
nosis Procedure"
Erratic acceleration CHART 10EC-1272, "Diag-
nosis Procedure"
No engine braking CHART 11EC-1274, "Diag-
nosis Procedure"
Loss of power CHART 12EC-1275, "Diag-
nosis Procedure"
Too much power CHART 13EC-1278, "Diag-
nosis Procedure"
Overspeed at idle speed or on releasing brake CHART 14EC-1280, "Diag-
nosis Procedure"
Excessive consumption CHART 15EC-1281, "Diag-
nosis Procedure"
Engine knock CHART 16EC-1283, "Diag-
nosis Procedure"
Engine overheating CHART 17EC-1285, "Diag-
nosis Procedure"
Noise, odors or smokeEngine smokes when started CHART 18EC-1286, "
Diag-
nosis Procedure"
Engine emits blue smoke CHART 19EC-1287, "Diag-
nosis Procedure"
Engine smokes when revved CHART 20EC-1289, "Diag-
nosis Procedure"
Engine emits white smoke (especially when starting) CHART 21EC-1290, "Diag-
nosis Procedure"
Emission control not satisfactory CHART 22EC-1291, "Diag-
nosis Procedure"
EC-1258
< SYMPTOM DIAGNOSIS >[K9K]
ENGINE DOES NOT START OR STARTS WITH DIFFICULTY
Is the inspection result normal?
YES >> GO TO 10.
NO >> Repair or replace air intake system. Refer to EM-269, "
Removal and Installation"
10.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR
Check electric throttle control actuator. Refer to EC-1134, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 11.
NO >> Repair or replace.
11 .CHECK LOW PRESSURE CIRCUIT
Perform the TEST 1: LOW PRESSURE CIRCUIT CHECK. Refer to EC-1043, "
BASIC INSPECTION : Special
Repair Requirement (TEST 1: Low Pressure Fuel Supply System Check)".
>> GO TO 12.
12.CHECK INTERNAL FUEL TRANSFER PUMP
Perform the TEST 2: INTERNAL FUEL TRANSFER PUMP CHECK. Refer to EC-1044, "
BASIC INSPECTION
: Special Repair Requirement (TEST 2: Internal Fuel Transfer Pump Check)".
>> GO TO 13.
13.CHECK HIGH PRESSURE SUPPLY PUMP (PRESSURE CONTROL VALVE)
Perform the TEST 3: HIGH PRESSURE SUPPLY PUMP (PRESSURE CONTROL VALVE). Refer to EC-1044,
"BASIC INSPECTION : Special Repair Requirement [TEST 3: High Pressure Supply Pump (Pressure Control
Valve) Check]".
>> GO TO 14.
14.CHECK HIGH PRESSURE SUPPLY PUMP (VOLUMETRIC CONTROL VALVE)
Perform the TEST 4: HIGH PRESSURE SUPPLY PUMP (VOLUMETRIC CONTROL VALVE). Refer to EC-
1045, "BASIC INSPECTION : Special Repair Requirement [TEST 4: High Pressure Supply Pump (Volumetric
Control Valve) Check]".
>> GO TO 15.
15.CHECK RAIL HIGH PRESSURE CONTROL CIRCUIT
Perform the TEST 5: RAIL HIGH PRESSURE CONTROL CIRCUIT CHECK. Refer to EC-1048, "
BASIC
INSPECTION : Special Repair Requirement (TEST 5: Rail High Pressure Regulation Check)".
>> GO TO 16.
16.CHECK MAJOR LEAK IN FUEL INJECTORS/FUEL INJECTORS OPEN
Perform the TEST 6: MAJOR LEAK IN FUEL INJECTOR/FUEL INJECTORS OPEN. Refer to EC-1052,
"BASIC INSPECTION : Special Repair Requirement (TEST 6: Major Leak in Fuel Injectors/Fuel Injectors
Open)".
>> GO TO 17.
17.CHECK INCORRECT FUEL INJECTION QUANTITY
Perform the TEST 7: INCORRECT FUEL INJECTION QUANTITY. Refer to EC-1053, "
BASIC INSPECTION :
Special Repair Requirement (TEST 7: Incorrect Fuel Injection Quantity)".
>>INSPECTION END