LOSS OF POWER
EC-1275
< SYMPTOM DIAGNOSIS >[K9K]
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LOSS OF POWER
DescriptionINFOID:0000000001162721
CHART 12: LOSS OF POWER
Diagnosis ProcedureINFOID:0000000001162722
1.CHECK FUEL
Check that the fuel reservoir is correctly filled and with the right fuel.
>> GO TO 2.
2.CHECK FUEL FILTER
Check the correctness of the fuel filter.
Is the fuel filter correct?
Yes >> GO TO 3.
No >> Replace the fuel filter with an genuine part.
3.CHECK ENGINE OIL
Check the grade of engine oil. Refer to LU-26, "
Inspection".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Replace engine oil. Refer to LU-27, "
Refilling"
4.CHECK ENGINE OIL LEVEL
Is the engine oil level correct?
Ye s o r N o
Yes >> GO TO 5.
No >> Top up the oil.
5.CHECK ECM POWER SUPPLY AND GROUND CIRCUIT
Check ECM power supply and ground circuit. Refer to EC-1106, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace harness or connector.
6.CHECK WIRING HARNESS
Visually check the condition of the engine wiring harness.
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace harness or connector.
7.CHECK AIR INTAKE SYSTEM
Check air intake system. Refer to EM-269, "
Removal and Installation".
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace.
8.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR
Check electric throttle control actuator. Refer to EC-1134, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair or replace.
9.CHECK MASS AIR FLOW SENSOR
Check mass air flow sensor. Refer to EC-1125, "
Component Inspection".
EXCESSIVE CONSUMPTION
EC-1281
< SYMPTOM DIAGNOSIS >[K9K]
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EXCESSIVE CONSUMPTION
DescriptionINFOID:0000000001162727
CHART 15:EXCESSIVE CONSUMPTION
Diagnosis ProcedureINFOID:0000000001162728
1.CHECK ECM POWER SUPPLY AND GROUND CIRCUIT
Check ECM power supply and ground circuit. Refer to EC-1106, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace harness or connector.
2.CHECK WIRING HARNESS
Visually check the condition of the engine wiring harness.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace harness or connector.
3.CHECK AIR INTAKE SYSTEM
Check air intake system. Refer to EM-269, "
Removal and Installation".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace air intake system.
4.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR
Check electric throttle control actuator. Refer to EC-1134, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace.
5.CHECK MASS AIR FLOW SENSOR
Check mass air flow sensor. Refer to EC-1125, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace.
6.CHECK TURBOCHARGER
Check that the turbocharger is working properly. Refer to EC-1195, "
Diagnosis Procedure".
Is the turbocharger correct?
Yes >> GO TO 7.
No >> Repair or replace.
7.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Check engine coolant temperature sensor. Refer to EC-1133, "
Component Inspection".
Is the inspection result normal?
Yes >> GO TO 8.
No >> Repair or replace.
8.CHECK LOW PRESSURE CIRCUIT
Perform the TEST 1: LOW PRESSURE CIRCUIT CHECK. Refer to EC-1043, "
BASIC INSPECTION : Special
Repair Requirement (TEST 1: Low Pressure Fuel Supply System Check)".
>> GO TO 9.
9.CHECK INTERNAL FUEL TRANSFER PUMP
ENGINE KNOCK
EC-1283
< SYMPTOM DIAGNOSIS >[K9K]
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ENGINE KNOCK
DescriptionINFOID:0000000001162729
CHART 16: ENGINE KNOCK
Diagnosis ProcedureINFOID:0000000001162730
1.CHECK ENGINE OIL
Check the grade of engine oil. Refer to LU-26, "
Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace engine oil. Refer to LU-27, "
Refilling"
2.CHECK ENGINE OIL LEVEL
Is the engine oil level correct?
Ye s o r N o
Yes >> GO TO 3.
No >> Top up the oil.
3.CHECK ECM POWER SUPPLY AND GROUND CIRCUIT
Check ECM power supply and ground circuit. Refer to EC-1106, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace harness or connector.
4.CHECK WIRING HARNESS
Visually check the condition of the engine wiring harness.
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace harness or connector.
5.CHECK AIR INTAKE SYSTEM
Check air intake system. Refer to EM-269, "
Removal and Installation".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace air intake system.
6.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR
Check electric throttle control actuator. Refer to EC-1134, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace.
7.CHECK MASS AIR FLOW SENSOR
Check mass air flow sensor. Refer to EC-1125, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace.
8.CHECK CATALYTIC CONVERTER
Is the catalytic converter clogged or deteriorated?
Is the inspection result normal?
YES >> GO TO 9.
NO >> Repair or replace.
9.CHECK HIGH PRESSURE SUPPLY PUMP (PRESSURE CONTROL VALVE)
EC-1286
< SYMPTOM DIAGNOSIS >[K9K]
ENGINE SMOKES WHEN STARTED
ENGINE SMOKES WHEN STARTED
DescriptionINFOID:0000000001162733
CHART 18: ENGINE SMOKES WHEN STARTED
Diagnosis ProcedureINFOID:0000000001162734
1.CHECK ENGINE OIL
Check the grade of engine oil. Refer to LU-26, "
Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace engine oil. Refer to LU-27, "
Refilling"
2.CHECK ENGINE OIL LEVEL
Is the engine oil level correct?
Ye s o r N o
Ye s > > G O T O 3 .
No >> Top up the oil.
3.CHECK FUEL PUMP TEMPERATURE SENSOR
Check fuel pump temperature sensor. Refer to EC-1137, "
Component Inspection".
Is the inspection result normal?
Ye s > > G O T O 4 .
No >> Repair or replace.
4.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Check engine coolant temperature sensor. Refer to EC-1133, "
Component Inspection".
Is the inspection result normal?
Ye s > > G O T O 5 .
No >> Repair or replace.
5.CHECK COOLING SYSTEM
Check the cooling system. Refer to CO-53, "
Troubleshooting Chart".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace.
6.CHECK HIGH PRESSURE SUPPLY PUMP (PRESSURE CONTROL VALVE)
Perform the TEST 3: HIGH PRESSURE SUPPLY PUMP (PRESSURE CONTROL VALVE). Refer to EC-1044,
"BASIC INSPECTION : Special Repair Requirement [TEST 3: High Pressure Supply Pump (Pressure Control
Valve) Check]".
>> GO TO 7.
7.CHECK HIGH PRESSURE SUPPLY PUMP (VOLUMETRIC CONTROL VALVE)
Perform the TEST 4: HIGH PRESSURE SUPPLY PUMP (VOLUMETRIC CONTROL VALVE). Refer to EC-
1045, "BASIC INSPECTION : Special Repair Requirement [TEST 4: High Pressure Supply Pump (Volumetric
Control Valve) Check]".
>> GO TO 8.
8.CHECK RAIL HIGH PRESSURE CONTROL CIRCUIT
Perform the TEST 5: RAIL HIGH PRESSURE CONTROL CIRCUIT CHECK. Refer to EC-1048, "
BASIC
INSPECTION : Special Repair Requirement (TEST 5: Rail High Pressure Regulation Check)".
>>INSPECTION END
ENGINE EMITS BLUE SMOKE
EC-1287
< SYMPTOM DIAGNOSIS >[K9K]
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ENGINE EMITS BLUE SMOKE
DescriptionINFOID:0000000001162735
CHART 19: ENGINE EMITS BLUE SMOKE
Diagnosis ProcedureINFOID:0000000001162736
1.CHECK ENGINE OIL
Check the grade of engine oil. Refer to LU-26, "
Inspection".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Replace engine oil. Refer to LU-27, "
Refilling"
2.CHECK ENGINE OIL LEVEL
Is the engine oil level correct?
Ye s o r N o
Yes >> GO TO 3.
No >> Top up the oil.
3.CHECK FUEL
Check that the fuel reservoir is correctly filled and with the right fuel.
>> GO TO 4.
4.CHECK ENGINE COOLANT TEMPERATURE SENSOR
Check engine coolant temperature sensor. Refer to EC-1133, "
Component Inspection".
Is the inspection result normal?
Yes >> GO TO 5.
No >> Repair or replace.
5.CHECK AIR INTAKE SYSTEM
Check air intake system. Refer to EM-269, "
Removal and Installation".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace air intake system.
6.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR
Check electric throttle control actuator. Refer to EC-1134, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 7.
NO >> Repair or replace.
7.CHECK MASS AIR FLOW SENSOR
Check mass air flow sensor. Refer to EC-1125, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace.
8.CHECK TURBOCHARGER
Check that the turbocharger is working properly. Refer to EC-1195, "
Diagnosis Procedure".
Is the turbocharger correct?
Yes >> GO TO 9.
No >> Repair or replace.
9.CHECK EGR SYSTEM
Check EGR system. Refer to EC-1202, "
Diagnosis Procedure".
EMISSION CONTROL NOT SATISFACTORY
EC-1291
< SYMPTOM DIAGNOSIS >[K9K]
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EMISSION CONTROL NOT SATISFACTORY
DescriptionINFOID:0000000001162741
CHART 22: EMISSION CONTROL NOT SATISFACTORY
Diagnosis ProcedureINFOID:0000000001162742
1.CHECK ECM POWER SUPPLY AND GROUND CIRCUIT
Check ECM power supply and ground circuit. Refer to EC-1106, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 2.
NO >> Repair or replace harness or connector.
2.CHECK WIRING HARNESS
Visually check the condition of the engine wiring harness.
Is the inspection result normal?
YES >> GO TO 3.
NO >> Repair or replace harness or connector.
3.CHECK AIR INTAKE SYSTEM
Check air intake system. Refer to EM-269, "
Removal and Installation".
Is the inspection result normal?
YES >> GO TO 4.
NO >> Repair or replace air intake system.
4.CHECK ELECTRIC THROTTLE CONTROL ACTUATOR
Check electric throttle control actuator. Refer to EC-1134, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 5.
NO >> Repair or replace.
5.CHECK MASS AIR FLOW SENSOR
Check mass air flow sensor. Refer to EC-1125, "
Component Inspection".
Is the inspection result normal?
YES >> GO TO 6.
NO >> Repair or replace.
6.CHECK TURBOCHARGER
Check that the turbocharger is working properly. Refer to EC-1195, "
Diagnosis Procedure".
Is the turbocharger correct?
Yes >> GO TO 7.
No >> Repair or replace.
7.CHECK EGR SYSTEM
Check EGR system. Refer to EC-1202, "
Diagnosis Procedure".
Is the inspection result normal?
YES >> GO TO 8.
NO >> Repair or replace.
8.CHECK HIGH PRESSURE SUPPLY PUMP (PRESSURE CONTROL VALVE)
Perform the TEST 3: HIGH PRESSURE SUPPLY PUMP (PRESSURE CONTROL VALVE). Refer to EC-1044,
"BASIC INSPECTION : Special Repair Requirement [TEST 3: High Pressure Supply Pump (Pressure Control
Valve) Check]".
>> GO TO 9.
EC-1294
< PRECAUTION >[K9K]
PRECAUTIONS
General Precautions
INFOID:0000000001162746
Always use a 12 volt battery as power source.
Do not attempt to disconnect battery cables while engine is
running.
Before connecting or disconnecting the ECM harness con-
nector, turn ignition switch OFF, wait 3 minutes and discon-
nect battery negative cable. Failure to do so may damage the
ECM because battery voltage is applied to ECM even if igni-
tion switch is turned OFF.
Before removing parts, turn ignition switch OFF and then dis-
connect battery negative cable.
Do not disassemble ECM.
When connecting ECM harness connector, fasten (A) it
securely with levers (1) as far as they will go as shown in the
figure.
-ECM (2)
-Loosen (B)
When connecting or disconnecting pin connectors into or
from ECM, take care not to damage pin terminals (bend or
break).
Make sure that there are not any bends or breaks on ECM pin
terminal, when connecting pin connectors.
Securely connect ECM harness connectors.
A poor connection can cause an extremely high (surge) volt-
age to develop in coil and condenser, thus resulting in dam-
age to IC's.
Keep engine control system harness at least 10cm (4 in) away
from adjacent harness, to prevent engine control system mal-
functions due to receiving external noise, degraded operation
of IC's, etc.
Keep engine control system parts and harness dry.
Handle mass air flow sensor carefully to avoid damage.
Do not disassemble mass air flow sensor.
Do not clean mass air flow sensor with any type of detergent.
Even a slight leak in the air intake system can cause serious incidents.
Do not shock or jar the camshaft position sensor, crankshaft position sensor.
SEF289H
MBIB1517E
MBIB1518E
SEF291H
PRECAUTIONS
EC-1295
< PRECAUTION >[K9K]
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When measuring ECM signals with a circuit tester, never allow
the two tester probes to contact.
Accidental contact of probes will cause a short circuit and
damage the ECM power transistor.
Do not use ECM ground terminals when measuring input/out-
put voltage. Doing so may result in damage to the ECM's tran-
sistor. Use a ground other than ECM terminals, such as the
ground.
Do not disassemble fuel pump.
If NG, take proper action.
Do not disassemble fuel injector.
If NG, replace fuel injector.
Do not depress accelerator pedal when staring.
Immediately after staring, do not rev up engine unnecessarily.
Do not rev up engine just prior to shutdown.
When installing C.B. ham radio or a mobile phone, be sure to
observe the following as it may adversely affect electronic
control systems depending on installation location.
-Keep the antenna as far as possible from the electronic con-
trol units.
-Keep the antenna feeder line more than 20 cm (8 in) away
from the harness of electronic controls.
Do not let them run parallel for a long distance.
-Adjust the antenna and feeder line so that the standingwave
radio can be kept smaller.
-Be sure to ground the radio to vehicle body.
SEF348N
SEF709Y
SEF708Y