FRONT TIMING CHAIN CASE
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c. Install valve timing control cover with new gasket to front timing
chain case.
CAUTION:
Do not face the magnet retarder side down to prevent
magnet retarder from dropping.
Check the mating surface of magnet retarder and the
drum of exhaust side camshaft sprocket for foreign mate-
rials.
Align the center of both shaft holes of the shaft and the
intake side camshaft sprocket, and then insert them.
Be careful not to drop the seal ring from the shaft groove.
When setting the valve timing control cover in position by hand, if valve timing control cover is
not contacting with the front timing chain case, the dowel pin of magnet retarder may not be
aligned with the dowel pin holes of cover. In this case, return to step “b”.
d. Tighten mounting bolts in numerical order as shown in the fig-
ure.
CAUTION:
Completely tighten the mounting bolts with the seat surface
of valve timing control cover contacting with front timing
chain case.
After all bolt are tightened, tighten No.1 bolt to the specified torque again.
8. Install crankshaft pulley as follows:
a. Fix crankshaft using ring gear stopper [SST: KV10118600 (J-48641)].
b. Install crankshaft pulley, taking care not to damage front oil seal.
When press-fitting crankshaft pulley with plastic hammer, tap on its center portion (not circumference).
c. Tighten crankshaft pulley bolt.
d. Place a paint mark (A) on crankshaft pulley (2) aligning with the
angle mark (C) on crankshaft pulley bolt (1). Tighten the bolt 90
degrees (one marks) (b).
9. Rotate crankshaft pulley in normal direction (clockwise when viewed from front) to confirm it turns
smoothly.
10. Install in the reverse order of removal after this step.
INSPECTION AFTER INSTALLATION
Inspection for Leaks
The following are procedures for checking fluid leak, lubricates leak and exhaust gases leak.
Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to MA-11, "
RECOMMENDED FLUIDS AND LUBRICANTS" . : 11.3 N·m (1.2 kg-m, 8 ft-lb)
A : Right bank
B : Left bank
C : Dowel pin hole
PBIC3561E
PBIC4965E
: 44.1 N·m (4.5 kg-m, 33 ft-lb)
PBIC4975E
EM-54
TIMING CHAIN
Revision: 2006 November2007 350Z
Refer to GI-11, "Components" for symbol marks in the figure.
NOTE:
This section describes procedures for removing/installing front timing chain case and timing chain related
parts, and rear timing chain case, when oil pan (upper) needs to be removed/installed for engine overhaul,
etc.
To remove/install front timing chain case, timing chain, and its related parts without removing oil pan
(upper), refer to EM-44, "
FRONT TIMING CHAIN CASE" .
REMOVAL
1. Remove engine assembly from the vehicle, and separate front suspension member and transmission
from engine. Refer to EM-101, "
ENGINE ASSEMBLY" .
2. Lift the engine with hoist and mount it onto widely use engine stand. Refer to EM-108, "
DISASSEMBLY" .
3. Remove intake manifold collector. Refer to EM-17, "
INTAKE MANIFOLD COLLECTOR" .
4. Remove power steering oil pump bracket. Refer to PS-28, "
POWER STEERING OIL PUMP" .
5. Remove alternator. Refer to SC-20, "
CHARGING SYSTEM" .
6. Remove water bypass hose, water hose clamp and idler pulley bracket from front timing chain case.
7. Remove left and right valve timing control covers (including magnet retarder and cover) with the following
procedure.
a. Loosen mounting bolts in reverse order as shown in the figure.
1.Timing chain tensioner (secondary)
(left bank)2. Internal chain guide 3.Timing chain tensioner (secondary)
(right bank)
4. Camshaft sprocket (EXH) 5. Timing chain (secondary) 6. Timing chain (primary)
7. Camshaft sprocket (INT) 8. Slack guide 9. Timing chain tensioner (primary)
10. Crankshaft sprocket 11. Camshaft sprocket (INT) 12. Timing chain (secondary)
13. Camshaft sprocket (EXH) 14. O-ring 15. Rear timing chain case
16. O-ring 17. O-ring 18. O-ring
19. Bracket 20. Bracket 21. Front timing chain case
22.Valve timing control cover gasket
(LH)23. Valve timing control cover (LH) 24. O-ring
25. Crankshaft pulley bolt 26. Crankshaft pulley 27. Front oil seal
28. Idler pulley 29. O-ring 30. Oil level gauge guide
31. Drive belt auto-tensioner 32. Idler pulley 33. Idler pulley bracket
34. Alternator bracket 35. Water outlet (front) 36.Valve timing control cover gasket
(RH)
37. Valve timing control cover (RH) 38. Power steering oil pump bracket
A. Refer to EM-60
A : Right bank
B : Left bank
C : Dowel pin hole
PBIC4965E
TIMING CHAIN
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Revision: 2006 November2007 350Z
b. Shaft is engaged with intake side camshaft sprocket center hole
on inside. Pull straight out so as not to tilt until the joint is disen-
gaged.
The mating surface of magnet retarder may be fitted with the
exhaust side camshaft sprocket via the engine oil. Open valve
timing control cover carefully.
If the mating surface of magnet retarder is fitted with the cam-
shaft sprocket, open the cover within the range that the load is
not applied to the harness. And then, remove it so as to pre-
vent magnet retarder from dropping.
CAUTION:
Be careful not to damage magnet retarder.
When carrying valve timing control cover, face the magnet retarder side up to prevent the cover
from falling from magnet retarder.
Do not remove magnet retarder from valve timing control cover. (Disassembly prohibited parts)
8. Remove rocker covers (right and left banks). Refer to EM-40, "
ROCKER COVER" .
9. Obtain No. 1 cylinder at TDC of its compression stroke as follows:
a. Rotate crankshaft pulley clockwise to align timing mark (grooved
line without color) with timing indicator.
b. Make sure that intake and exhaust cam noses on No. 1 cylinder
(engine front side of right bank) are located as shown in the fig-
ure.
If not, turn crankshaft one revolution (360 degrees) and align
as shown in the figure.
10. Remove crankshaft pulley as follows:
a. Remove rear cover plate and set ring gear stopper [SST:
KV10118600 (J-48641)] (A) as shown in the figure.
: Timing mark (grooved line without color)
PBIC3561E
PBIC4966E
SEM418G
1 : Oil pan
2 : Fly wheel (M/T models) or drive plate (A/T models)
: Vehicle front
PBIC5051E
EM-56
TIMING CHAIN
Revision: 2006 November2007 350Z
b. Loosen crankshaft pulley bolt and rotate bolt seating surface at
10 mm (0.39 in) from its original position.
CAUTION:
Do not remove crankshaft pulley bolt as it will be used as a
supporting point for suitable puller.
c. Place suitable puller tab on holes of crankshaft pulley, and pull
crankshaft pulley through.
CAUTION:
Do not put suitable puller tab on crankshaft pulley periph-
ery, as this will damage internal damper.
11. Remove oil pans (upper and lower). Refer to EM-26, "
OIL PAN AND OIL STRAINER" .
12. Remove front timing chain case as follows:
a. Loosen mounting bolts in reverse order as shown in the figure.
b. Insert suitable tool into the notch at the top of the front timing
chain case as shown (1).
c. Pry off case by moving the tool as shown (2).
U s e s e a l c u t t e r [ S S T: K V 1 0 1111 0 0 ( J 3 7 2 2 8 ) ] t o c u t l i q u i d g a s -
ket for removal.
CAUTION:
Do not use screwdriver or something similar.
After removal, handle front timing chain case carefully so
it does not tilt, cant, or warp under a load.
PBIC1103E
EMQ0477D
PBIC4968E
SEM156F
EM-58
TIMING CHAIN
Revision: 2006 November2007 350Z
16. Remove internal chain guide (1) and slack guide (2).
17. Remove timing chain (primary) and crankshaft sprocket.
CAUTION:
After removing timing chain (primary), do not turn crankshaft and camshaft separately, or valves
will strike the piston heads.
18. Remove timing chain (secondary) and camshaft sprockets as follows:
a. Attach suitable stopper pin to the right and left timing chain ten-
sioners (secondary).
NOTE:
Use approximately 0.5 mm (0.02 in) dia. hard metal pin as a
stopper pin.
For removal of timing chain tensioner (secondary), refer to
EM-72, "
CAMSHAFT" . [Removing camshaft bracket (No. 1)
is required.]
b. Remove intake and exhaust camshaft sprocket bolts.
Secure the hexagonal portion of camshaft using wrench to
loosen mounting bolts.
CAUTION:
Do not loosen mounting bolts with securing anything
other than the camshaft hexagonal portion or with ten-
sioning the timing chain.
c. Remove timing chain (secondary) together with camshaft sprockets.
CAUTION:
Handle carefully to avoid any shock to camshaft sprocket.
PBIC4977E
PBIC3564E
KBIA4379J
TIMING CHAIN
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In this figure, the drum of exhaust side camshaft sprocket has been omitted.
1. Install timing chain tensioners (secondary) to cylinder head as follows if removed. Refer to EM-77,
"INSTALLATION" .
a. Install timing chain tensioners (secondary) with stopper pin attached and new O-ring.
b. Install camshaft brackets (No. 1). Refer to EM-77, "
INSTALLATION" .
2. Measure difference in levels between front end faces of cam-
shaft bracket (No.1) and cylinder head.
Measure two positions (Both intake and exhaust side) for a
single bank.
If the measured value is out of the standard, re-install cam-
shaft bracket (No.1).
3. Install rear timing chain case as follows:
1. Internal chain guide 2. Camshaft sprocket (INT) 3. Timing chain (secondary)
4. Camshaft sprocket (EXH) 5. Timing chain tensioner (primary) 6. Slack guide
7. Timing chain (primary) 8. Crankshaft sprocket 9. Water pump
10. Timing chain tensioner (secondary)
A. Mating mark [punched (back side)] B. Mating mark (yellow link) C. Mating mark (punched)
D. Mating mark (orange link) E. Mating mark (notched) F. Crankshaft key
Standard : −0.14 to 0.14 mm (−0.0055 to 0.0055 in)
PBIC5036E
EMQ0044D
TIMING CHAIN
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Revision: 2006 November2007 350Z
c. Align rear timing chain case and water pump assembly with dowel pins (right and left) on cylinder block
and install rear timing chain case.
Make sure O-rings stay in place during installation to cylinder block.
d. Tighten mounting bolts in numerical order as shown in the fig-
ure.
There are two types of mounting bolts. Refer to the following
for locating bolts.
e. After all bolts are tightened, retighten them to the specified in
numerical order shown in the figure.
If liquid gasket protrudes, wipe it off immediately.
f. After installing rear timing chain case, check the surface height
difference between following parts on oil pan (upper) mounting
surface.
If not within standard, repeat the installation procedure.
4. Install water pump with new O-rings. Refer to CO-23, "
WATER PUMP" .
5. Make sure that dowel pin (A) and crankshaft key (1) are located
as shown in the figure. (No. 1 cylinder at compression TDC)
NOTE:
Though camshaft does not stop at the position as shown in the
figure, for the placement of cam nose, it is generally accepted
camshaft is placed for the same direction of the figure.
6. Install timing chains (secondary) and camshaft sprockets as follows:
CAUTION:
When replacing camshaft sprocket (EXH), replace valve timing control cover (including magnet
retarder and cover).
Mating marks between timing chain and sprockets slip easily. Confirm all mating mark positions
repeatedly during the installation process.Bolt length: Bolt position
20 mm (0.79 in) : 1, 2, 3, 6, 7, 8, 9, 10
16 mm (0.63 in) : Except the above
: 12.7 N·m (1.3 kg-m, 9 ft-lb)
PBIC4976E
1 : Front timing chain case
2 : Rear timing chain case
3 : Lower cylinder block
Standard
Rear timing chain case to cylinder block:
–0.24 to 0.14 mm (–0.0094 to 0.0055 in)
PBIC4981E
Camshaft dowel pin
: At cylinder head upper face side in each bank.
Crankshaft key
: At cylinder head side of right bank.
PBIC5010E
TIMING CHAIN
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Revision: 2006 November2007 350Z
d. Tighten camshaft sprocket mounting bolts.
Secure camshaft using wrench at the hexagonal portion to
tighten mounting bolts.
e. Pull stopper pins out from timing chain tensioners (secondary).
7. Install timing chain (primary) as follows:
a. Install crankshaft sprocket.
Make sure the mating marks on crankshaft sprocket face the
front of engine.
b. Install timing chain (primary).
KBIA4379J
PBIC3564E
SEM929E